Instruction manual

11
TROUBLESHOOTING
Item numbers in parentheses refer to assembly drawing part numbers on page 9.
Problem Possible Cause Remedy
More than
one
operation of
the trigger
needed to
place
fastener
 Air leak
 Insufficient air pressure
 Air Lubrication
 Worn or broken jaws
 Improper adjustment of set nut (13)
 Low oil level or air bubble in hydraulic oil
 Build up of dirt inside the nose assembly
 Tighten joints or replace components
 Adjust air pressure to within specification
 Lubricate tool at air inlet point
 Install new jaws
 adjust set nut (13) clockwise 1 rotation
 See Priming Procedure
 Service nose assembly
Tool will
not grip
stem of
fastener
 Worn, broken or missing jaws
 Build up of dirt inside the nose assembly
 Loose jaw housing
 Weak or broken spring in nose assembly
 Incorrect component in nose assembly
 Rotary valve incorrectly adjusted
 Fit new jaws
 See Jaw Cleaning Procedure
 Tighten against locking ring
 Fit new spring
 Identify and replace
 Read ‘Operation’
Jaws will
not release
broken
stem of
fastener
 Build up of dirt inside the nose assembly
 Jaw housing, nose tip or nose casing not
properly seated
 Improper adjustment of set nut (13)
 Weak or broken spring in nose assembly
 Air Leak or Air pressure below 90 psi
 Low oil level or air bubble in hydraulic oil
 See Jaw Cleaning Procedure
 Tighten nose assembly and adjust if necessary
 adjust set nut (13) counter-clockwise 1 rotation
 Fit new spring
 Tighten joints or replace components
Adjust as in ‘Operating Procedure’ to 90 psi
 See Priming Procedure
Jammed
Gun /
Cannot
feed next
fastener
 Broken stems jammed inside tool
 Rotary valve incorrectly adjusted
 Air pressure below 90 psi
 Empty mandrel collector
Check if jaw pusher (7) is cracked/broken
Check if Vacuum Sleeve (16) is cracked/broken
 Adjust vacuum pressure
 Adjust as in ‘Operating Procedure’ to 90 psi
Slow cycle  Lack of lubrication
 Low air pressure
 Low oil level or air bubble in hydraulic oil
 Build up of dirt inside the nose assembly
 Lubricate tool at air inlet point
 Adjust air pressure to within specification
 See Priming Procedure
 Service nose assembly
Tool fails to
operate
 No air pressure
 On/Off switch is in off position
 Damaged trigger valve
 Loose pneumatic piston cover
 Loose stem collector
 Oil leaking in the air filter
 Air leaking in the air filter
 Adjust as in ‘Operating Procedure’ to 90 psi
 Slide On/Off sleeve (54) down until air is flowing
 See ‘Trigger Maintenance’ Page 7
 Disconnect Air Pressure, Tighten all connections
 Disconnect Air Pressure, Tighten Cap (28)
 Replace part number RK8000M-63 With Berent
Tool (call for service for especial tool )
 Replace Number # 48 , 47 , 48 , 55 , 49 .
Fastener
fails to
break
 Insufficient air pressure
 Fastener outside tool capability
 Low oil level or air present in oil
 Adjust as in ‘Operating Procedure’ to 90 psi
 Use more powerful tool
Contact Industrial Rivet for assistance
 See Priming Procedure
Insufficient
Vacuum
Pressure
 Insufficient Air Pressure
 Improper Vacuum Pressure Adjustment
 The part # (17) plastic sealing sleeve are
broke.
 The air is pushed the mandrel out from the
nose.

 Adjust as in ‘Operating Procedure’ to 90 psi
 See “Operation” for proper adjustment
 Replace with new part
 Make sure the part # (13) set nut are in the
correct distance.