SERVICE & SETUP MANUAL BOILER ELECTRONIC CONTROLLER Riverside Hydronics, LLC • 3220 Galvez Ave • Fort Worth, Texas 76111 • 800-990-5918 Page 1/ 24 34-81 10/2013
INDEX 1. TECHNICAL DATA _________________________________________________________________ 3 2. WIRING DIAGRAMS ________________________________________________________________ 3 3. DISPLAY AND INTERFACE __________________________________________________________ 4 3.1 KEYBOARD __________________________________________________________________ 4 3.2 LED ICON LEGEND ____________________________________________________________ 5 3.
1. TECHNICAL DATA Housing: Self-extinguishing ABS. Case: Facia 100x64 mm; depth 76mm Mounting: Panel mounting in a 56x72 mm panel cut-out with two screws. 3x2mm. Distance between the holes 40mm Protection: IP20. Frontal protection: IP65 with optional frontal gasket mod. RGW-V Connections: Spade on connectors 6.3 mm for supply and relays and 4÷20mAScrew terminals block for probes, digital input Power supply: 24Vac Class 2 Power absorption: 7VA max.
3. DISPLAY AND INTERFACE UPPER LED READOUT LOWER LED READOUT 3.1 KEYBOARD SET UP DOWN CLOCK EXT - Displays and modifies the temperature set points. In programming mode it selects a parameter or confirms an operation. - Displays and modifies the energy saving (Night Time Setback) settings. In programming mode it browses the parameter codes or increases the displayed value. - Displays the working hours of the load relays.
KEY COMBINATIONS 3.2 + To lock and unlock the keyboard. + To enter the programming mode. + To exit the programming mode. LED ICON LEGEND LED MODE ON ON Flashing ON Function Temperatures are displayed in degrees Fahrenheit. Temperatures are displayed in degrees Celsius. Output 1 time delay. Output 1 will not energize until AC1 time delay expires OR i3F=Edi and the remote enable/disable is in standby (disabled). Output 1 relay is on. Spade contacts 4 & 5 are closed.
3.3 UPPER LED READOUT (RED) The default display of this readout is the temperature sensed at Probe 2, which is generally the supplied outlet water temperature. Probe 2 may display the tank stored water temperature, flue gas temperature, ambient temperature, remote tank, blended water temperature, etc., depending on the product and application. Refer to your specific product’s Installation and Maintenance Manual and the supplied wiring drawing.
3.6 TO SET THE ENERGY SAVINGS TIME 1. Push the 2. Use button for more than 3 seconds and the first parameter of the energy saving will be displayed. and keys to browse them. 3. To change a value push 4. To exit, press 3.7 and key followed by or . or wait 30s without pressing any key. TO SET THE MODULATION OUTPUT MANUALLY 1. Push and hold the key for more than 3 seconds LED switches ON and the PS4 parameter is displayed in the upper display, while the PAS label is shown in the lower display.
4. 4.1 PROGRAMMING SET POINTS PROGRAMMING 1. Push the key, the upper display will show the “St1”, while the lower display will show its value. 2. Use the and key to see the set point to be modified. key to modify the displayed value. It starts flashing. 3. Push the 4. To change it push the or keys. key to confirm the value and pass to the setting of next set point. 5. Push the 6. Repeat the operations for additional set points. To exit: press and or wait 30s without pressing any key.
4.4 HOW TO CHANGE THE PARAMETER VALUES IN “Pr2” 1. Enter the Programming mode. 2. Select the required parameter with 3. Press the 4. Use or keys. key and the value will start blinking. or 5. Press keys to change its value. to store the new value and move to the next parameter. To exit: Press and or wait 30s without pressing a key. NOTE: the new programming is stored even if the procedure exits by time-out. 4.5 HOW TO LOCK THE KEYBOARD 1. Keep the and keys pressed together for more than 3 s.
5. PARAMETERS All the parameters can be set in: - Pr1: immediately accessible menu. - Pr2: password protected menu. Label: The displayed label when using the Keypad. Range: Indicates the possible values and units that can be set. Firm Version: Firmware of the TempTrac control can be viewed in the rEL parameter. Label St1 St2 St3 St5 HY1 LS1 US1 AC1 S2c HY2 LS2 uS2 AC2 S3c HY3 LS3 uS3 AC3 o3P SSE HY5 Ac5 AcA Firm Version Description 0.3 & 0.5 Range X÷Y From X to Y Rev 0.3 Level Rev 0.
Label Ht2 Firm Version Range Description X÷Y From X to Y ‐45 ÷ ‐1 °F Rev 0.3 Level Rev 0.5 Level Hex Modbus Address Base 0 Pr2 Pr2 0x323 804 0x324 0x325 0x326 0x327 0x328 805 806 807 808 809 0x329 0x32A 0x32B 810 811 812 Pr2 0x32B 0x32C 812 813 Pr2 0x32C 813 814 815 816 817 818 Modbus Command Address 40000+ 0.3 & 0.5 Differential for restart working of controller 0.3 & 0.5 DIGITAL INPUTS 0.3 & 0.5 Digital input 1 polarity CL÷OP Pr3 Pr2 0.3 & 0.
Label S5 Sb5 E6 S6 Sb6 E7 S7 Sb7 Firm Version Description 0.3 & 0.5 Energy saving stop on Thursday 0.3 & 0.5 Set back temperature on Thursday 0.3 & 0.5 Range X÷Y From X to Y 0 ÷ 23h 50 min. ‐ nu Rev 0.3 Level Rev 0.5 Level Pr2 Pr2 ‐40÷40°F Pr2 Pr2 Energy saving start on Friday 0 ÷ 23h 50 min. ‐ nu Pr2 Pr2 0.3 & 0.5 Energy saving stop on Friday 0 ÷ 23h 50 min. ‐ nu Pr2 Pr2 0.3 & 0.5 Set back temperature on Friday ‐40÷40°F Pr2 Pr2 0.3 & 0.
0.3 Probe 3 Information/Status Normal=512 or 0x0200, Fault=515 or 0x0203. Fault will buz, Flash Red P3 0.5 Modulation rate output (4 to 20mA) 0÷100% Pr2 Statas of Relay 1,2&3 bit 0,1,2 Pr2 0.3 & 0.5 bit (0,1 on) probe failure Pr2 0x105 0x106 0x801 262 263 2050 3329 3329 3329 0.3 Input 3 Alarm, buz, ALMMB, Flashes HP= 4096 or 0x0800 bit # 12 or 13th bit 0.3 Input 2 Alarm, buz, Flashes LP= 4096 or 0x0800 bit # 12 or 13th bit Pr2 0.
6. RELAY OUTPUTS 6.1 OUTPUT SETUP AND SPECS 1. 3 relay outputs. SPST relay contacts going to spade terminals #4-9. 2. The outputs are rated at 3A, or 8A resistive load. 3. Each output (1-3) can be controlled via Modbus RTU Communication by setting on or off to the 1on, 2on, 3on parameters. 4. Each output can be configured to operate as a control output, typically for temperature control. This is done when 1on, 2on, 3on respectively are set to rEG. This is the default setting. a.
6.3 OUTPUT 2 2ND STAGE (oS2=Std 2on=rEG) Kind of action: Heating Reference probe: TP1 Terminals: SPADE 6 & 7 Related Parameters: S2c, St2, Hy2, LS2, US2, AC2, oS2, 2on Probe1 Set2 Set2+ Hy2 time Out2 time NOTES 1. Output 2 will function as an output temperature control when oS2=Std, otherwise output 2 is an alarm output contact. 2. S2c determines if St2 is relative to St1 or independent. (S2c=dep or ind). 3. Hy2 functionality same as Hy1. See OUTPUT 1 CALL FOR HEAT. 6.
6.5 OUTPUT 3 TEMPERATURE PROTECTION (3on=rEG) Kind of action: Heating Reference probe: TP1 or TP2 Terminals: SPADE 8 & 9 Related Parameters: S3c, St3, Hy3, LS3, uS3, AC3, 3on, o3P Probe2 Set3 Set3+ Hy3 time Out3 time NOTES 1. Output 3 can be used to enable pumps when temperature falls below a St3. 2. o3P will select the probe for Output 3. Pb1 or Pb2.
6.6 OUTPUT 3 ALTERNATE SET POINT Kind of action: Heating Reference probe: TP1 or TP2 Related Parameters: St3, Hy3, LS3, US3, AC3, St5, Hy5, 3on, o3P, SSE, AC5, ACA NOTES 1. When SSE is enabled and Output 1 is in a de-energized state (off) Output 3 will function according to St3. When Output 1 is in an energized state Output 3 will function according to St5. 2. ACA delays the change from St3 to St5. 3. o3P selects temperature probe to be referenced by Output 3. 4.
7. MODULATION OUTPUT Kind of action: if Sr< 0 Heating; if Sr>0 Cooling. See diagrams. Current (mA) 20 Current (mA) 20 Sr < 0 4 Sr > 0 4 Set4 + Sr Set4 Temper. Set4 Set4 + Sr Temper. Reference probe: TP1 Related Parameters: S4c, St4, Sr, PS4, PP4, Ac4, i1S, i1t, i1F, i1d NOTES 1. The kind of action of the modulation output depends on the sign of the Sr parameter. 2.
8. MODULATION BUFFER Probe 2 Th4 Th4+HY4 20ma Out 4 Time 4ma Kind of action: Heating Reference probe: TP2 Related Parameters: Th4, HY4 NOTES 1. This function references probe TP2 and will trigger output 4 to reduce the signal to 4mA when the temperature of Th4 is reached by TP2 and hold it until TP2 drops below TH4+HY4. Output 4 then returns to normal operation referencing TP1. 9.
11. HOT KEY PROGRAMMING To upload program from control to HOT KEY: Insert HOT KEY into the TTL/HOT KEY connection on the back of the control. Press + and keys together momentarily then press the key. The uPL message will appear while uploading is occurring and the End message will appear when finished. Push any key to return to normal operation. To download program from HOT KEY to control: ON/OFF Press the ON/OFF key to turn off the control.
12. ASSIGNING TEMPTRAC® ADDRESS FOR MODBUS RTU The first step to interfacing a BAS (Building Automation Control) with a boiler or group of boilers will be the assignment of the address number for each boiler. 1. Enter the Programming mode by pressing the Set (lead with the SET key.) and DOWN key for 3s. 2. Press the DOWN key. 3. Select “Pr2” – “PAS” parameter and press the “SET” key. 4. The value “0 - -” with a flashing zero is displayed. 5.
13. ALARMS Alarm messages are displayed in the lower display of the TempTrac and are alternated with the default message. These alarm messages are displayed together with the icon devoted to signalling the alarm conditions. Message Cause “P1” “P2” “P3” “HA” “LA” “AL1” “AL2” “AL3” “Nn1” “Nn2” “Nn3” “rtc” “rtF” Page 22/ 24 Outputs and information Audible alarm sounds. Output 1 and 2, if depending on the probe, open; TP1 probe failure.
13.1 DIGITAL INPUT ALARMS Digital Inputs Polarity of the inputs is determined by the i1p, i2p, i3p parameters. If they are set to “CL” (closed) then a signal is present when the input terminal has a connection to the common (COM) terminal #21. When the parameter is set to “OP” (open) then a signal is present when the input terminal does not have a connection to the common (COM) terminal. Digital Input 1 (Screw terminal #18, COM #21) 1.
13.3 ALARM RECOVERY 1. Probe alarms: “P1”, “P2”, and “P3”; automatically stop a few seconds after the probe returns to normal operation. Check connections before replacing the probe. 2. Temperature alarms “HA” and “LA” automatically stop as soon as probe 1 temperature returns to AFH degrees below or above the alarm value respectively. 3. The digital input 1 alarm recovers automatically when the need for output 1 stops.
