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AIR SPRING 6781 2

UPPER BRACKET RIGHT 5198 1

UPPER BRACKET LEFT 5199 1

LOWER BRACKET RIGHT 5273 1

LOWER BRACKET LEFT 5274 1

LOWER BRACE RIGHT (L) 5271 1

LOWER BRACE LEFT (L) 5272 1

REAR BRACKET STRAP 1163 2

BAIL CLAMP 3077 2

HEAT SHIELD 1004 1

P-CLAMP 9179 1

1/4" -20 x 1" HEX BOLT 2

1/4" -20 HEX NUT 2

3/8" -16 x 1" HEX BOLT 8

3/8" -16 x 3/4" FLANGED HEX BOLT 2

3/8" -16 FLANGED HEX NUT 20

3/8" -16 x 3" CARRIAGE BOLT 4

18 FT. AIR LINE 0938 1

PUSH-TO-CONNECT

MALE FITTING 3046 2

INFLATION VALVE 3032 2

5/16" FLAT WASHER 4

THERMAL SLEEVE 0899 2

NYLON TIE 8

INSTALLATION INSTRUCTIONS

Congratulations - your new air helper springs are quality

products capable of improving the handling and comfort of your

vehicle. As with all products, proper installation is the key to

obtaining all of the benefits your kit is capable of delivering.

Please take a few minutes to read through the instructions to

identify the components and learn where and how they are used.

It is a good idea to start by comparing the parts in your kit with

the parts list below.

The heart of the air helper spring kit is, of course, the air

springs. Remember that the air helper springs must flex and

expand during operation, so be sure that there is enough

clearance to do so without rubbing against any other part of the

vehicle.

Be sure to take all applicable safety precautions during the

installation of the kit. The instructions listed in this brochure

and the illustrations all show the left or driver’s side of the

vehicle. To install the right side assembly simply follow the

same procedures while reversing any orientations.

Your kit includes separate inflation valves and air lines for

each air helper spring. This will allow you to level your vehicle

from side to side as well as from front to back. If you would rather

have a single valve inflation system, your dealer can supply the

required T-fittings.

IMPORTANT!

For your safety and to prevent possible damage to

your vehicle, do not exceed the maximum load recommended

by the vehicle manufacturer (GVWR). Although your Air

Helper Springs are rated at a maximum inflation pressure

of 100 psi, this pressure may allow you to carry too great a

load on some vehicles. It is best to have your vehicle

weighed once it is completely loaded and compare that

weight to the maximum allowed. Check your vehicle owner’s

manual or data plate on driver side door for maximum

loads listed for your vehicle.

When inflating your Air Helper Springs, add air pressure

in small quantities, checking pressure frequently during

inflation. The air spring requires much less air volume

than a tire and, therefore, inflates much quicker.

WARNING:

Do not inflate this assembly when it is unrestricted.

The assembly must be restricted by the suspension or

other adequate structure. Do not inflate beyond 100

P.S.I. Improper use or over inflation may cause property

damage or severe personal injury.

PARS LIST

21-8192 01-06 NCD-6149-2

2220

Summary of content (12 pages)

PAGE 1
2220 L WARNING: Do not inflate this assembly when it is unrestricted. The assembly must be restricted by the suspension or other adequate structure. Do not inflate beyond 100 P.S.I. Improper use or over inflation may cause property damage or severe personal injury. L INSTALLATION INSTRUCTIONS Congratulations - your new air helper springs are quality products capable of improving the handling and comfort of your vehicle.
PAGE 2
220 K I T 3/8" -16 FLANGED HEX NUT FIGURE A A S S E M B L Y AIR FITTING L NOTE: This diagram is of the left or drivers side of the truck. Reverse any orientations when assembling and installing the right, or passengers side of the vehicle.
PAGE 3
STEP 1 - PREPARE THE VEHICLE With the vehicle on a solid level surface, chock the front wheels. This vehicle does not have to be jacked up to install this kit. Remove the negative battery cable. Remove the jounce bumpers by unbolting them from the frame see Figure "B". The jounce bumpers will not be reused in this installation. Save the hex bolts used to secure the jounce bumper. They will be used later in this installation.
PAGE 4
STEP 6 - INSTALL THE AIR LINE WIRE HARNESS PARKING BRAKE CABLE Uncoil the air tubing and cut it into two equal lengths. DO NOT FOLD OR KINK THE TUBING. Try to make the cut as square as possible. Insert one end of the tubing into the elbow fitting installed in the top of the air helper spring. Push the tubing into the fitting as far as possible refer to Figure "A". Select a location on the vehicle for the air inflation valves.
PAGE 5
Operating Instructions and Trouble Shooting Guide Thank you for purchasing Firestone air helper springs. You have purchased a quality product from the world’s number one air spring manufacturer. This guide will provide answers to some of your questions regarding the use and operation of your new air helper springs. Following the guidelines in this manual will help provide you with many years of trouble-free service from your Firestone air helper springs.
PAGE 6
SAFETY TIPS Never exceed the manufacturer’s recommended Gross Vehicle Weight Rating (GVWR) As with your vehicle’s tires, an air helper spring is a pneumatic device that supports a portion of the vehicle’s weight. The air helper spring may fail as a result of punctures, impact damage, improper inflation, improper installation, or improper usage. To reduce the risk of failure, we strongly recommend the following: Never overload your vehicle.
PAGE 7
the suspension system. As more air pressure is added to the air springs, they will support more weight. You will be able to compensate for a heavy load by adding air pressure to the air springs, thereby reducing sway and handling problems associated with a heavily loaded vehicle.
PAGE 8
INFLATING THE AIR SPRINGS With the air helper springs installed on your vehicle and the vehicle sitting on a level surface, visually verify that the vehicle is in a level state. If the vehicle is not level (front-to-back or from side-to-side) it can be brought to a level position by inflating the air springs. Each air spring has a separate inflation valve. To level the vehicle from front-to-back, add air pressure to both air springs in equal amounts.
PAGE 9
AIR SPRING TECHNICAL DATA “X” “X” “X” Reversible Sleeve Part Number 6868 6762 6764 6766 6397 6410 6781 6401 6873 6859 7689 7701 7076 9000 9001 9002 5405 Tapered Sleeve “X” “X” Single Convoluted Double Convoluted 1T Reversible Sleeve Min/Max Air Pressure Max Load @100 psi (per pair) Description Style “X” Ride Height Single Convoluted 160BY 5.0" - 6.0" 5 / 100 psi 3600 lbs Double Convoluted 268C 4.5" - 5.5" 5 / 100 psi 3200 lbs Double Convoluted 267C1.5 5.5" - 6.
PAGE 10
TROUBLE SHOOTING GUIDE Air spring will not inflate Ensure that the air line tubing is inserted into the air fittings as far as possible. The tubing should go in the fitting 3/4 of an inch. You will feel some resistance when the tubing goes past the o-ring. Clear any dirt of debris from inside the inflation valves.
PAGE 11
WARRANTY QUESTIONS FIRESTONE LIMITED LIFETIME AIR SPRING WARRANTY Firestone Industrial Products Company LLC (“Firestone”) warrants that its Ride Rite Air Spring Assembly will perform according to the manufacturer’s specifications for as long as the vehicle on which the system was originally installed is owned by the original retail purchaser. This limited warranty does not include installation or other service charges for replacement.
PAGE 12
AIR-RITE™ AIR CONTROL SYSTEMS Firestone has expanded the offering of Air-Rite Air Control Systems, which provides an instant air source for air suspension products. Adjust the ride for various load and road conditions with a flip of a switch or even a click on a remote. Individual air accessory components are also available, including compressors, air tanks, and mounting solutions, providing a wide variety of air control assist solutions. Choosing among the Air Command products has now become easier.