Installation Sheet

Installation & Servicing Instructions Rinnai E-Series
57
13 Commissioning
Work on the boiler must be carried out by a licensed professional, using
correctly calibrated instruments with current test certication.
These installation instructions are intended for licensed professionals, who
have the necessary knowledge and are approved for working on heating and
gas systems.
Beforetheboilerisred,ensurethattheboilerandthesystemarewellde-aerated
and free of air. Purge the gas line between the gas meter and the boiler.
Failure to properly commission the boiler as described in section 14 may
result unreliable burner operation, reduced component life, and unsafe boiler
operation.
The boiler and its individual shut o󰀨 valve must be disconnected from the
gas supply piping system during any pressure testing of that system at test
pressures in excess of 1/2 PSI (3.5kPa).
To commission the boiler the casing has to be removed.
-
removethe4screwsA,B,CandDinthequickreleasesofthecasing(gure25);
- removethescrewEbehindthedooronthefrontofthecasing(gure25);
- remove it towards the front.
The boiler settings, such as burner pressure and adjustment of the air quantity are
unnecessary in most cases, due to the fact that the boiler operates with a zero pressure
control. This means the correct gas quantity is controlled by the suction operation of
thefan.Theneadjustmentofthezeropressure,whichiscarriedoutatthefactory
is once-only, which means that adjusting of this value is unnecessary. Only in case of
replacing of the gas valve, venturi and/or fan will the zero pressure adjustment have
to be checked and, if necessary, adjusted to the right value.
The venturi must always be checked and adjusted when it is out of range see
section 12.3 on O
2
adjustment.
Always check the installation of all parts through which gas ows (by bubble
test using leak-search spray).
Pumpcommissioningprocedureshouldbefollowedbeforetheboilerisredforthe
rsttime:
1. Remove the vent pump screw
2.Useasmallatheadscrewdrivertoensuretheimpellerspinsfreely.
3. When the impeller spins freely and water exits though the vent port the pump is
ready for operation.
4. Replace the vent screw
During the commissioning of the boiler the Rinnai Installation, Commissioning, and
Servicecardmustbelledout.
NOTICE
i
NOTICE
i
!
WARNING
Installing casing gure 25
!
DANGER
!
WARNING
Pump commissioning
 gure26