Benchtop Mortising Machine Owner’s Manual Model: 34-250 Record the serial number and date of purchase in your manual for future reference. Serial number: Date of purchase: For more information: www.rikontools.com or info@rikontools.com For Parts or Questions: techsupport@rikontools.
Safety Warnings IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/ or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
ALWAYS DISCONNECT TOOLS. Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters. ALWAYS AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF” position before plugging in cord. NEVER LEAVE TOOLS RUNNING UNATTENDED. ALWAYS CHECK FOR DAMAGED PARTS. Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function.
Table of Contents Safety Warnings......................................................................................................................................2-3 Dust Collection Safety Rules....................................................................................................................... 3 Specifications.........................................................................................................................................................
Contents of Package Unpacking and Checking Contents Unpack your mortising machine from its carton and check to see that you have all of the following items. Set packing material and shipping carton to the side. Do not discard until machine has been set up and is running properly. Do not turn your machine ON if any of these items are missing. You may cause injury to yourself or damage to your machine. If parts are missing contact RIKON customer service at 877-884-5167 or techsupport@rikontools.com.
Getting to Know Your Mortising Machine 9 10 11 8 12 1 7 2 6 3 13 16 4 14 5 15 Item Description Item 1 2 3 4 5 6 7 8 Chuck Access Cover Chisel and Drill Bit Hold Down Lock Lever Fence Base Gas Return Strut Depth Stop Lock Lever On/Off Switch 9 10 11 12 13 14 15 16 6 Description Feed Handle Motor Depth Stop Rod Tool Holder Column Fence Adjustment Knob Fence Lock Lever (x2) Hold Down
Assembly The machine must not be plugged in and the power switch must be in the OFF position until assembly is complete. Tools Required for Assembly Item Description Phillips Screwdriver Unpacking and Clean-up 1. Carefully finish removing all contents from shipping carton. Compare contents of the shipping carton with the list shown on page 5. Place parts on a protected surface. 2. Report any shipping damage to your local distributor.
Assembly 3. Install the feed handle to the notched hub using the M10-1.5 x 15 Allen bolt and spring. (Fig.03) Fig.03 Installing the Riser Block The 34-250 Mortising Machine will accomodate workpieces up to 4-1/4” as preassembled by the factory. A riser block 1-3/4” tall is provided separately so pieces up to 6” can be mortised. Below are the steps necessary to add the riser block. NOTE: The fence adjustment knob will become inoperable with the riser block installed. 1.
Assembly 3. Place the riser block (A-Fig.06) over the fence rack bar (B-Fig.06). Align the four through holes of the riser block with the four threaded holes in the base (C-Fig.06). A C B Fig.06 4. Re-install the column to the base by threading the four hex bolts M8-1.25 x 80 through the holes in the riser block. (A-Fig.07) A A Fig.07 5. Next replace the short hold down support rod for the long hold down support rod. (Fig.08) Fig.
Assembly Installing the Mortising Chisel and Drill Bit The 34-250 Mortising Machine uses 5/8” diameter shank chisels with a 3” cutting depth. Please contact RIKON Technical Support at 877-884-5167 before using chisel sizes other than provided. ! WARNING ! A • UNPLUG MACHINE BEFORE INSTALLING CHISEL AND BIT SET. • WEAR PROTECTIVE GLOVES WHILE HANDELING THE CHISEL. • MAKE SURE DRILL BIT PROTRUDES 1/16” TO 3/16” PAST CHISEL POINT. B 1. Open the chuck access cover (A-Fig.09). 2.
Adjustments Fence Adjustments The fence should travel square in the adjustment slots in the base casting. It will also adjust back and forth on a rack gear with the use of the fence adjustment knob. See steps below. NOTE: The fence adjustment knob will be inoperable with the riser block installed. 1. Take a measurement from each fence side to the milled edge of the base casting (A-Fig.12). if the measurements do not match, loosen the four bolts holding the column to the base casting (B-Fig.12).
Operation This manual is not a training aid. There should be some basic understanding regarding operation prior to using a mortising machine. Tips on usage can be found in books, researching the internet and other resources. 1. Mark your mortise depth on the side of your workpiece. The depth of the mortise should be set to the chisel point, not to the tip of the drill bit. The extra depth cut by the drill bit will allow room for excess glue. Fig.15 2.
Notes Use this section to record maintenance, service and any calls to Technical Support: Wiring Diagram WARNING:This machine must be grounded. Replacement of the power supply cable should only be done by a qualified electrician.
Electrical Requirements In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided.
Explosion Diagram 15
Parts List KEY No. Description KEY No.
Warranty 5-Year Limited Warranty RIKON Power Tools Inc. (“Seller”) warrants to only the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship for a period of five (5) years from the date the product was purchased at retail. This warranty may not be transferred. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs, alterations, lack of maintenance or normal wear and tear.
For more information: 16 Progress Rd Billerica, MA 01821 877-884-5167 / 978-528-5380 techsupport@rikontools.com www.rikontools.com Copyright RIKON Power Tools, Inc.
