0-341 18” Bandsaw Operator’s Manual 4001824 Record the serial number and date of purchase in your manual for future reference. Serial Number: _________________________ Date of purchase: _________________________ For technical support or parts questions, email techsupport@rikontools.com or call toll free at (877)884-5167 10-341M1 www.rikontools.
TABLE OF CONTENTS Specifications.....................................................................................................................2 Safety Instructions ........................................................................................................3 - 6 Getting To Know Your Machine .........................................................................................7 Contents of Package ...........................................................................................
SAFETY INSTRUCTIONS IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/ or used for any other application other than that for which it was designed.
SAFETY INSTRUCTIONS 25. ALWAYS WEAR A DUST MASK TO PREVENT INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death.
SAFETY INSTRUCTIONS ELECTRICAL SAFETY EXTENSION CORDS THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Check extension cords before each use. If damaged replace immediately.
SAFETY INSTRUCTIONS SPECIFIC SAFETY INSTRUCTIONS FOR BAND SAWS 1. Always allow the bandsaw blade to stop before removing scrap pieces from table. 2. Always keep hands and fingers away from the blade. 3. Never attempt to saw stock that does not have a flat surface, unless a suitable support is used. 4. Always hold material firmly and feed it into the blade at a moderate speed. 5. Always turn off the machine if the material is to be backed out of an uncompleted cut. 6.
GETTING TO KNOW YOUR MACHINE P F Q G R H A H O I B S T J C K D N U G V L M M E A. B. C. D. E. F. G. H. I. J. K. Tension Indicator Window Blade Tension Hand Wheel On/Off Switch Rip Fence, Rail & Resaw Bar Base Blade Tracking Window Door Lock Knob Guide Post Lock Knob Blade Guard Upper Blade Guides Work Table L. Lower Blade Guides M. 4” Dust Port N. Table Trunnion & Lock Knobs O. Guide Post Rise/Fall Handle P. Hoist Ring Q. Blade Tracking Knob R. Push Stick & Hanger Bolt S.
CONTENTS OF PACKAGE Model 10-341 18” Bandsaw is shipped complete in one crate. Unpacking and Checking Contents a. Separate all “loose parts” from packaging materials and check each item with the Loose Parts lists to make sure all items are accounted for, before discarding any packaging material. b. Install the hoist ring into threaded hole on top of Bandsaw frame (if not pre-installed). This allows the user to connect a properly secured hoist mechanism to lift the Bandsaw. c.
CONTENTS OF PACKAGE LIST OF LOOSE PARTS Table Assembly: A. Table B. Rip Fence Rear Support Rail C. Table Mounting Bolts and Washers A B C A Rip Fence Assembly: A. Rip Fence B. Rip Fence Carrier C. Re-saw Bar D. Front Rail E. Knobs and Hardware for the Rip Fence B C D Bandsaw Accessories: A A. Hoist Ring * B. Hex Screw & Nut for Hanging Push Stick * C. Push Stick D. 4” Side Dust Port E.
ASSEMBLY INSTALLING THE WORK TABLE The work table is fastened to the upper table trunnions (#84, 90) with four hex Bolts and Washers (#87, 86, 85) (Circled 3 of the 4, FIG. 1, 3). With the help of another person lift the work table onto the trunnions. Slide the blade through the blade slot until the four threaded holes of the table align with the through holes in the trunnions. Secure the table in place with the supplied fasteners using the 13mm wrench provided.
ASSEMBLY TOOL STORAGE Storage for the “L” Hex Wrenches is provided for quick access when adjustments are needed. Place the (4) wrenches (3mm, 4mm, 5mm and 6mm) in the tool holder (#2) on the rear column support. FIG. 5. A Hex Socket Screw and Nut (#6,5) are provided to hang the push stick. If not pre-installed before shipping, mount this hardware on the left side of the column, in the prepared threaded hole. FIG. 5. FIG.
ADJUSTMENTS TRACKING THE BANDSAW BLADE Unplug the bandsaw. A blade is provided and installed at the factory. It is recommended to check the blade tracking prior to use. Make sure the upper and lower blade guides are adjusted away from the blade and the tension scale is set to correspond to the width of the blade you are using. B C A Open both doors. At the rear of the machine, loosen the Lock Lever (#70, FIG. 9, A) by turning it counter clockwise.
Continued from page 12 ADJUSTMENTS BLADE TENSION INDICATOR ADJUSTMENT The Blade Tension Indicator Arrow (#8, FIG. 12, A) should be checked and adjusted the first time the saw is set up and run, and whenever a new blade is installed. The blade tension indicator should be adjusted for blades made from thicker steel, or for overcut/undercut in length by different manufacturers. With moderate tension on the blade, loosen the two adjusting screws with a Phillips-head screw driver (FIG.12, B).
ADJUSTMENTS ADJUSTING THE BLADE GUIDES D Upper Guides: To adjust the upper blade guides: 1. Position the Roller Guides (#127, FIG. 15, A) relative to the sides of the blade by loosening the Hex Cap Screw (#134, B). Slide the guide assembly until the roller guides are about 1/16” behind the blades’s gullet (see inset), then re-tighten the Hex Cap Screw (B). 2. Set the roller guides to within 1/32” of the blade’s side by loosening the front Hex Cap Screws (#125,C) and adjusting the guides sideways.
ADJUSTMENTS THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE. C ADJUSTING THE DRIVE BELT TENSION B B Check the Drive Belt (#79, FIG. 19, A) tension with thumb pressure. The drive belt should not give more than 3/8” in the center. FIG. 20. To adjust the tension: A 1. From the rear of the machine, loosen the two Hex Nuts (#65, B) that secure the motor to the frame. 2.
OPERATION BASIC OPERATION The blade cuts on a continuous down-stroke. Never start the saw with the workpiece in contact with the saw blade. With both hands, firmly hold the workpiece down on the table, and feed it slowly towards the blade, putting only light pressure on it, and keeping your hands away from the blade. Keep your hands/fingers away from the blade. Use a push stick whenever working close to the blade. For best results the blade must be sharp.
MAINTENANCE BEFORE CLEANING OR CARRYING OUT MAINTENANCE WORK, DISCONNECT THE MACHINE FROM THE POWER SOURCE (WALL SOCKET). NEVER USE WATER OR OTHER LIQUIDS TO CLEAN THE MACHINE. USE A BENCH BRUSH. DO NOT USE COMPRESSED AIR NEAR BEARINGS. REGULAR MAINTENANCE OF THE MACHINE WILL PREVENT UNNECESSARY PROBLEMS. 1. Keep the table clean to ensure accurate cutting. 2. Keep the outside of the machine clean to ensure accurate operation of all moving parts and prevent excessive wear. 3.
TROUBLESHOOTING FOR YOUR OWN SAFETY, ALWAYS TURN OFF AND UNPLUG THE MACHINE BEFORE CARRYING OUT ANY TROUBLESHOOTING. TROUBLE PROBABLE CAUSE REMEDY The machine does not 1. No power supply. work when switched on. 2. Defective switch. Check the cable for breakage. Contact your local dealer for repair. The blade does not move with the motor running. 1. The quick release lever or blade tension handwheel has not been tightened. 2. The blade has come off one of the wheels. 3. The saw blade has broken. 4.
NOTES Use this section to record maintenance, service and any calls to Technical Support.
WIRING DIAGRAM This machine must be grounded. Replacement of the power supply cable should only be done by a qualified electrician. See page 5 for additional electrical information. TROUBLESHOOTING CHANGING THE MOTOR DRIVE BELT Before changing the belt, unplug the bandsaw from the power source. Refer to Parts Diagrams on pages 24, 27 & 32. 1. Release the saw blade tension from the Drive Belt (# 79) by turning the Quick Release Blade Tension Lever (#113). 2.
TROUBLESHOOTING THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE. ADJUSTING THE UPPER GUIDE BEARINGS PARALLEL TO THE BLADE The guide bearing assembly is factory pre-set. If adjustment is needed, follow the steps below. Refer to “Guide Post Assembly” parts diagram on page 30. 1. Slightly loosen the four Hex Screws (#143) on right side of the upper bandsaw housing.
TROUBLESHOOTING LOWER WHEEL ADJUSTMENTS The following instructions will correct common blade issues related to the lower wheel’s alignment in relation to the upper wheel. These adjustments will correct the blade position on the lower wheel and blade oscillation (wobble). These are critical adjustments which affect the performance and accuracy of the bandsaw. PLEASE READ AND UNDERSTAND THESE STEPS THOROUGHLY BEFORE MAKING ANY ADJUSTMENTS. FAILURE TO DO SO COULD DAMAGE THE MACHINE.
TROUBLESHOOTING If a blade is tracking on the rear of the lower wheel, away from the door, follow these steps: 1.) 2.) 3.) 4.) 5.) 6.) 7.) De-tension the saw blade. Loosen 9 o’clock shaft bolt to take pressure off the shaft. Loosen 6 o’clock shaft bolt one half rotation. Tighten the 12 o’clock shaft bolt until the shaft touches the 6 o’clock adjusting bolt. Lock all three shaft bolts. Re-tension the saw blade and set the upper wheel to plumb by adjusting the tracking knob.
PARTS DIAGRAM FRAME ASSEMBLY NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the serial number of your machine is required.
PARTS LIST FRAME ASSEMBLY KEY NO.
PARTS DIAGRAM TABLE & TRUNNION ASSEMBLY NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the serial number of your machine is required. KEY NO. 81 82 83 84 85 86 87 DESCRIPTION Table Table Insert Set Screw Trunnion Flat Washer Spring Washer Hex Bolt QTY MFG. PART NO. 1 1 2 1 4 4 4 KEY NO.
PARTS DIAGRAM WHEEL ASSEMBLY NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the serial number of your machine is required. KEY NO. 71 72 73 74 75 DESCRIPTION Blade Hex Socket Cap Screw Washer Tube Ball Bearing QTY MFG. PART NO. 1 2 2 2 4 P10-341-71 P10-341-72 P10-341-73 P10-341-74 P10-341-75 27 KEY NO. DESCRIPTION 76 77 78 79 80 Retaining Ring Tire Upper Wheel Poly V-Belt Lower Wheel QTY MFG. PART NO.
PARTS DIAGRAM FENCE ASSEMBLY NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the serial number of your machine is required.
PARTS LIST FENCE ASSEMBLY KEY NO.
PARTS DIAGRAM GUIDE POST ASSEMBLY NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the serial number of your machine is required.
PARTS LIST GUIDE POST ASSEMBLY KEY NO. DESCRIPTION QTY MFG. PART NO.
PARTS DIAGRAM BLADE TENSION & TRACKING 32
PARTS LIST BLADE TENSIONING & TRACKING KEY NO.
WARRANTY WARRANTY 35
10-341 For more information: 16 Progress Rd Billerica, MA 01821 877-884-5167 / 978-528-5380 techsupport@rikontools.com 10-341M1 www.rikontools.
