MANUAL I NTEG RA II EInsert NGLISH Freestanding
TABLE OF CONTENTS AUSTROFLAMM INTEGRA II FREESTANDING SAFETY NOTICE INSTALLATION AND ASSEMBLY Austroflamm: An Overview Safety Precautions Labels Main Control Board Parts Illustration Specification/Capacity Automatic Safety Functions Assembly Installation Instructions 3 4,5 6,7 8 9,10 11 12 13 14,15,16 A New Heating Philosophy 17 IF THIS WOOD PELLET STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS.
Congratulations on pellet your purchase of stove. a quality Austroflamm wood pellet stove made by Rika. You are now a member of a group of over 100,000 Rika owners. Rika before your purchase, please Europe. State of the art processes, such as; robotic welding, laser cutting, and complete micro-processor control weinfeel unequalled. theisindustry. RIKA was founded over 50 years ago in Micheldorf, Austria by Karl Riener and his family.
READ THESE SAFETY PRECAUTIONS BEFORE INSTALLING OR USING STOVE Do not use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or “freshen up” a fire in this stove. Keep these flammable liquids well away from this stove when it is in use. The Austroflamm Integra II Insert wood pellet stove must be properly installed in order to prevent the possibility of a house fire. For your own safety, you must adhere strictly to the installation instructions.
Avoid direct contact with stove while in use as surfaces are hot and may cause burns. Never let unsupervised children around stove while in use as children may contact hot stove surfaces, which may cause burns. the combustion air as required. Do not cook food, hot beverages or place anything on top of stove. . The auger may start at any time when the stove is running! Keep hands and fingers away from auger at all times as contact with auger may cause personal injury.
OMNI SAMPLE LABEL FOR AUSTROFLAMM INTEGRA II Insert 6
OMNI SAMPLE LABEL FOR AUSTROFLAMM INTEGRA II Insert 7
MAIN CONTROL BOARD yellow/green blue brown a 3 2 1 4 5 6 7 8 9 VII VI V IV III II I PE yellow/green b A B MAIN CONTROL BOARD C a Fine-wire fuse b Capacitor A Bus 1 B Bus 2 C Bus 3 Fig. 6 4 Diagram A 8 PE N L 1. 2. 3. 4. 5. 6. 7. 8. 9. HAL-RG-fan Hall IC combustion motor Control board User board Tele/Pellet-Control Thermostate Air sensor UTB Low limit sensor OTB limit sensor High FKY Open1 FKY Open2 Alarm I. II.
Parts Illustration Fig. 1 Parts Descriptions (1-12): Fiqure 2 1. Ceramic Side Glass 2. Ceramic Front Glass 3. Cast Iron Door 4. Door Handle Bolt 5. Door Handle 6. Auger Cover 7. Heat Shield 8. Rear Heat Exchanger Access Plate 9. Auger 10. Auger End Plate 11. Auger Motor 12. Rear Cover Plate Fig.
Parts Illustration Parts Descriptions (13-28): Fiqure 3 15. 16. 17. 18. 19. 21. 22. 23. 24. 25. 27. 28. 27 28 Hopper Cover Air Sensor Top Grill Ash Pan Burn Pot Lower Cast Wall Lower Cast Wall Gasket Upper Cast Wall High Limit switch Adjustable Door Latch Main Circuit Board Tele-Control (Europe Only) Fig. 3 Parts Descriptions (29-40): Fiqure 4 Fig. 4 3 10 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40.
Specification/Capacity Shroud Sizes S 29” x 42” L 32” X 46” 28 1/2” 1-1/2” 25 3/4” 7 1/2” 13 3/4” 27 1/4” 2 1/4” 37 1/2” (Front) (Front) (Total) 28 1/2” 25 3/4” 258 lbs.
AUTOMATIC SAFETY FUNCTIONS 1. AFTER A POWER FAILURE OPERATION MODES In the case of a brief power failure, the stove resumes the same operating functions that were set before the power failure occured. ON-Mode (Manual mode): The control switches into ST (Start Phase) and the stove then goes into ON mode. TM-Mode (Automatic mode): The control switches into ST (Start Phase) and the stove then continues to run in TM-mode. SB-Mode (Standby mode): The control switches into SB-Mode after approximately 2 seconds.
ASSEMBLY GENERAL ATTENTION! Only when ATTENTION! Only work workon onthe unitfire when thethe power cord hasplug been from from the wall. mains hasunplugged been removed the socket. Your furnace stove must be switched off and have cooled down before carrying out any work on it. During any items (screws) Duringassembly assemblydodonot notdrop drop any items (screws) etc. into the hopper. Foreign itemsthe etc. into the fuel container - they can block will block the auger and damage the unit.
INSTALLATION INSTRUCTIONS INTEGRA II INSERT The total length of the horizontal vent must not exceed 30 feet. The “PL” vent exhaust system must be installed and sealed with 3 screws per joint. The chimney manufacturer’s installation procedures must be followed. In addition, pipe connections, joints, and all pipe seams within the home should be sealed with hightemperature silicone sealer, (RTV) aluminum tape.
INSTALLATION INTEGRA II INSERT 15
INSTALLATION INTEGRA II INSERT Below 2,500 ft. altitude, a three inch or four inch diameter is appropriate.
A NEW HEATING PHILOSOPHY 17
WHAT ARE PELLETS? association of the Pellet Fuel Institute, 18
cause Pellet Fuel Institute 1601 N.
BASIC OPERATION BASIC INFORMATION Internal control unit DO NOT start your stove until the venting installation is complete! The fire must only be started when fully fitted. All settings and functions can be regulated via this unit. Your pellet furnace stove is exclusively for burning pellets made from wood of a controlled quality. Non-pelletised solid fuels (straw, maize, chopped matter etc.) are not permitted.
STARTING PROCEDURE Initial Start-up Turn stove on, press enter button twice and SB will show in display box. Turn stove off and let it go through shutdown. At conclusion of shut down stove will return to SB mode now you can program. Stove can be run in a manual or Time Mode (TM). 1. To run in manual mode press on/off button and stove can run manually. 2. At start-up stove will read ST/21. ST stands for start-up and 21 is start-up time. During start-up only the auger and combustion fan come on.
STARTING PROCEDURE Setting heat modes and time 1. After setting E2 value for SU (Sunday) by pressing enter now press the menu button. 2. PS (Power start) will appear in the display. Under PS will be displayed a number this is for heat intensity. Press ‘plus’ or ‘minus’ to set heat intensity 0 being the lowest up to 100 (highest). 3. Press enter to confirm values. 4. The display will now show PE (Power end) with the word ‘off’ under PE. Off means the fire is switched off between heating programs.
E NG LI MAINTENANCE AND CLEANING BASIC INFORMATION Your furnace stove must be switched off and have cooled down before carrying out any maintenance activities. The frequency your unit fire must be cleaned as well as the maintenance intervals depends on the fuel and usedthe by you. amount of usage. High moisture contents, ash, dust and chips can more than double the necessary maintenance intervals.
MAINTENANCE AND CLEANING Con’t ASHTRAY Empty theashtray ashtray as required. must Empty the as required. It mustIt only only be removed when the stove is be removed from the fire, when the fire is switched off and cooled down. switched off and cooled down. WOOD ASH AS A FERTLISER Wood mineral percentages (approx. 1 - 2%) remain as combustion remains as ash in the combustion chamber. This ash is natural product and is an excellent fertiliser for all plants in the garden.
MAINTENANCE AND CLEANING Con’t Combustion Housing FLUE GAS FANMotor HOUSING This maintenance procedure should be cardoneout ondependent a regular basis depending fuel ried on the fire usageon and the quality and amount of useage. fuel used, as frequently as required. fan and to In order to inspect the thecombustion flue gas fan clean it, remove four screws (see drawing) and pull the motor out of the housing carefromfrom fan and outfully.
FAULTS - CAUSES - SOLUTIONS PROBLEM PROBLEM The fire is burning with a weak, orange burn flame. Pellets are building up in the fire pot windows are covered with pan, soot..soot. Pellets were not fed in feeding Cause: High limit switch faulty 2. Auger, switch plate are fault 1. Inadequate combustion air 3. Auger is blocked (objects, wood etc.) possible solutions: possible solutions: 1. Remove any ash or clinker that is blocking the air inlet openings, from the burn fire pot.
FAULTS - CAUSES - SOLUTIONS COMBUSTION PROBLEM PROBLEM Please note that checks may be carried out on the control and the cabling only when the fire is currentless. Any repairs may only be carried out by trained personnel. Fan not running. Cause(s): Unit not not receiving anyany power. 1. Furnace receiving power 2. Control board not receiving any power possible solutions: stove plug is inserted in 1.
WORD - LIST OF A B B R E V I AT I O N S Key word / Abbreviation Name Description SB Standby-Mode Standby mode (fire switched off, but active for triggering via Tele-control) ON ON-Mode Manual operation TM Time-Mode Automatic operation MO, TU, WE, TH, FR, SA, SU Weekdays Monday to Sunday S1, S2, E1, E2 Start 1, Start 2, Heating start times, heating end times for automatic mode (TM) End 1, End 2 PS Power-Start Output value from the beginning of heating time in TM-Mode PE Power-End
(except the burn pot) two year There is expressly no warranty on the following components: • • • • • • • Glass Paint Metal Plating Gasket Material Burn Pots Ceramics Natural Stone An optional five year extended warranty on all electrical components is available. WARRANTY LIMITATIONS: MANUFACTURER, DISTRIBUTOR AND SUPPLIER MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
5 years unimpared functioning of all steel DAMAGE caused by non-compliance of the components. The Guarantee includes 8111 NE Columbia Blvd. materialPortland, defects and OR defective 97218 treatment. A manufacturer’s instructions for operation of condition of this Guarantee is that the unsuitable materials, etc.) the appliance (e.g.
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