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Table Of Contents Safety Instructions for Dust Collection System............... 2 Before Using the Dust Collection System ...................... 3 Before Each Use ......................................................... 3 Introduction .................................................................... 4 Motor Specifications and Electrical Requirements ........ 4 Power Supply and Motor Specifications ..................... 4 General Electrical Connections ...................................
CAUTION: If using this Dust Collection System to help keep airborne wood dust in heavy usage within acceptable limits, you must regularly monitor airborne dust and maintain Dust Collection System to avoid exceeding dust limits. Each application is unique. Your maintenance schedule must, therefore, be tailored to your specific use of the Dust Collection System.
Introduction The RIDGID Dust Collection System is specifically designed to capture sawdust and wood chips at the source. The fine dust is filtered by the upper bag while heavy particles settle in the lower bag for easy removal. Do not use as a vacuum. Do not attempt to clean, remove dust bags or service unit while in operation. Disconnect from power source. This Dust Collection System is intended for either commercial or household use.
Motor Specifications and Electrical Requirements (continued) If the grounding instructions are not completely understood, or if you are in doubt as to whether the tool is properly grounded check with a qualified electrician or service personnel. 3-Prong Plug Properly Grounded Outlet WARNING: If not properly grounded, this tool can cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors.
Unpacking and Checking Contents Tools Needed Medium Screwdriver Adjustable Wrench Unpacking WARNING: To reduce the risk of injury, if any parts are missing, do not attempt to assemble the dust collection system, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly. WARNING: To reduce the risk of injury from unexpected starting or electrical shock, do not plug the power cord into a source of power.
Assembly Mounting Front Pivoting Casters 1. From the loose parts bag find the following: 2 Hex Nuts, 3/8-16 4 Flat Washers, 3/8 x 3/4 2 Acorn Nuts 3/8-16 2 Pivoting Casters 2. Find the following: 1 Base Plate Acorn Nut Hex Nuts 3/8-16 Pivoting Caster 3. Screw a hex nut completely onto the caster bolt. 4. Position flat washer on top of previously installed hex nut and slip the caster bolt through the hole on front of base plate. Position second flat washer on the bolt. 5.
Assembly (continued) Mounting Inlet Guard 1. From the loose parts bag find the following: 4 Hex Screws, M8 x 1.25-12 4 Lockwashers, 5/16 4 Flat Washers, 5/16 x 11/16 x 1/16 2. Find the following: 1 Filtration Housing 1 Inlet Guard. 3. Carefully turn the filtration housing upside down so that the motor end bell rests against the floor. 4. Support the opposite side of filtration housing with a block of wood. A. Place O-ring in relief of inlet pipe. 5.
Mounting Inlet Bracket 1. From the loose parts bag find the following: 4 Hex Screws, M8 x 1.25-12 4 Flat washers, 5/16 x 11/16 x 1/16) 2 Hex Screw M6 x 1-12 2 Flat washers 1/4 x 1/2 Hex Head Screw M8 x 1.25-12 Flat Washer 5/16 x 11/16 x 1/16 Hex Head Screw M6 x 1-12 2. Insert inlet bracket between relief flange of inlet guard and against inside edge of angle flange on support leg. Make sure both holes on bracket align with similar holes on leg support. 3.
Assembly (continued) Mounting Filter/Dust Bag Holder to Filtration Housing 1. From the loose parts find the following items. 1 Dust Bag Holder 2. Press dust bag holder firmly into hole on guard impeller located inside filtration housing. Dust Bag Holder Filtration Housing Mounting Handle to Filtration Housing 1. From the loose parts bag find the following items. 4 Hex Screws M6 x 1-30 4 Lockwashers 1/4 4 Hex Nuts M6 x 1 2.
Chip Bag Assembly - Lower Filtration Housing Filtration Housing Sawdust Chute Extension 1. Insert lower chip bag by tilting the metal reinforced band at an angle and position it through the hole in the lower filtration housing. 2. Tuck one side of the band under the sawdust chute extension. 3. Allow the opposite side to rest on the ridge of the opening. 4. Tug on the chip bag to insure proper seating. Metal Reinforced Ring Chip Bag Upper Filter/Dust Bag Assembly 1.
Operation WARNING: To reduce the risk of fire or explosion, do not operate this dust collection system in areas with flammable gases, vapors or explosive dust in the air. Flammable gases or vapors include but are not limited to; lighter fluid, solvent type cleaners, oil-base paints, gasoline, alcohol or aerosol sprays. Explosive dusts include but are not limited to; coal, magnesium, grain or gun powder. Do not vacuum explosive dust, flammable or combustible liquids or hot ashes.
On/Off Switch On the rear of the motor housing above the handle, is the switch box. The On/Off switch has the ability to be turned “On” when the yellow key is properly installed. Lifting up turns the switch on. Pushing down turns the switch off. Remove the key from the switch whenever the collection system is turned “Off” and keep it out of the reach of children. WARNING: The dust collection system can start accidentally or be used by children or others when the key is left in the switch.
Maintenance WARNING: For your own safety, turn switch “OFF” and remove plug from power source outlet before maintaining or lubricating your sawdust collection system. WARNING: To reduce the risk of injury from electric shock or suddenly starting unit, always remove switch key and keep unplugged while unit is disassembled in any way. Always reassemble with recommended parts before plugging unit in. Chip Collecting Bag Removal 1. Push band up and slide opposite edge to the middle opening. 2.
Motor To remove dust, blow off motor with a low pressure air hose. Excessive dust in motor could cause excessive heat in motor. Every effort should be made to prevent foreign material from entering the motor. When operated under conditions likely to permit accumulations of dust, dirt or waste within the motor, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out successfully.
Troubleshooting (continued) Motor (continued) Trouble Probable Cause Remedy Motor fails to develop full 1. Circuit overloaded with power. NOTE: LOW VOLTlights, appliances and other AGE: (Power output of motors. motor decreases rapidly 2. Undersize extension cord or with decrease in voltage at extension cord too long. motor terminals. For example, a reduction of 3. General overloading of 10% in voltage causes a power company facilities.
Notes 17
Repair Parts Parts List For RIDGID Dust Collection System Model DC20000 1 2 3 4 5 6 49 50 48 47 7 46 9 8 10 42 11 45 12 13 42 14 17 15 12 16 18 20 19 44 21 22 27 23 23 16 26 15 24 42 43 41 28 25 26 27 25 27 27 25 29 16 40 12 27 36 25 39 15 35 30 38 35 37 51 34 31 32 33 18
Repair Parts Parts List For RIDGID Dust Collection System Model DC20000 Always order by Part Number - not by Key Number Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 * Part No. 826690 826395 * 826123 826122 819189-1 819173 826692 * 819192 819171-1 * * 819183 * * 819176 819198-1 * 826691 819190-1 819182-1 819195 819194 * * * Description •Motor, 1 H.P. Bezel Switch Screw Hex hd. M6 x 1.0-20 Switch Key, Switch Cord with Plug Seal, Motor Handle Screw, Hex Hd.
Lifetime Warranty On RIDGID Tools The RIDGID REPUTATION is the result of the consistent product quality and years of pride in workmanship. Rigorous checks and controls from raw materials to packaged products insure product confidence widely accepted as the mark of the professional trades. Therefore, RIDGID covers its products with a LIFETIME WARRANTY against defects in material or workmanship.
