Service manual

Main (PCB 1)
S9
S27
S30
S26
S16
Main Unit
S1
S24
S23
S13
S18
S17
S6
S28
S29
S31
S25
S7
S10
S8
S22
S5
S20
S35
S21
S12
S11
SW5
S3
M1
M13
M5
M2
M6
M12
M4
M10
M11
M8
M3
M15
M7
SOL
1
CL1
M14
SOL
5
SOL
3
SOL
2
SOL
4
M16
M9
CL
2
M17
CN101-1
-2
-3
-4
-5
-6
-7
-8
CN102-1
-2
-3
-4
-5
-6
-7
-8
-9
CN103-1
-2
CN104-10
-9
-8
-7
-6
-5
-4
CN104-3
-2
-1
S2
S19
S14
S15
CN132-10
-9
-8
CN132-7
-6
-5
-4
-3
CN132-2
-1
CN105-6
-5
-4
CN105-3
-2
-1
CN106-9
-8
-7
CN106-6
-5
-4
-3
-2
-1
CN129-15
-14
-13
-12
CN129-11
-10
-9
-8
CN129-7
-6
-5
-4
CN129-3
-2
-1
CN117-10
-9
-8
-7
-6
-5
-4
CN117-3
-2
-1
CN108-9
-8
-7
CN108-6
-5
-4
CN108-3
-2
-1
CN109-6
-5
-4
CN109-3
-2
-1
CN134-4
-3
-2
-1
CN130-8
-7
-5
-4
-3
CN130-2
-1
CN131-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
CN131-3
-2
-1
CN107-4
-3
-2
-1
CN121-1
-2
-3
-4
-5
-6
CN110-1
-2
-3
-4
-5
-6
-7
CN111-1
-2
-3
-4
-5
-6
-7
CN113-1
-2
-3
-4
-5
-6
-7
CN112-1
-2
-3
-4
-5
-6
-7
-8
CN114-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
CN115-1
-2
-3
-4
-5
-6
-7
-8
-9
CN116-1
-2
-3
-4
-5
-6
-7
CN109-8
-9
-10
-11
-12
-13
-14
CN118-1
-2
-3
-4
-5
-6
CN128-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
CN119-1
-2
-3
-4
-5
-6
-7
-8
CN133-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
CN127-1
-2
CN120-1
-2
CN124-1
-2
CN125-1
-2
CN126-1
-2
-3
-4
-5
-6
-7
-8
CN123-4
-3
-2
-1
CN122-5
-4
-3
-2
-1
Front Door Safety Sw
Entrance Cover Sn.
Entrance Sensor
Staple Tray Entrance Sn.
Upper Stack Height 2 Sn.
Upper Stack Height 1 Sn.
Tray 1 Upper Limit Sw
Upper Exit Sn.
Upper Cover Sn.
Lower Exit Sn.
Lower Stack Height 2 Sn.
Lower Stack Height 1 Sn.
Tray 1 Overflow 2 Sn.
Tray 2 Overflow 2 Sn.
Shift Mode Sn.
Tray 1 Overflow 1 Sn.
Tray 1 Lower Limt Sn.
Tray 2 Overflow 1 Sn.
Tray 2 Shunt Position Sn.
Tray 2 Lower Limit Sn.
Stack Feed-out H.P Sn.
Jogger H.P Sn.
Staple Tray Paper Sn.
Stapler H.P Sn.
Stapler Rotation H.P Sn.
Punch Motor
Punch CL
Punch H.P Sn.
Punch Hopper Sn.
Punch Hole Sw
Punch Hole Motor
Staple Hammer Motor
(SW1)
Exit Guide Safety Sw
Exit Gide Plate Open Sn.
Stapler Junction Gate Sol.
Pre-stack Junction Gate Sol.
Positioning Roller Sol.
Tray Junction Gate Sol.
(SW2)
(SW2)
Tray 1 Safety Sw
Tray Release Sn.
Tray Shift 1 Sn.
Staple Mode Sn.
Tray Shift 2 Sn.
Pre-Stack Motor
Stapler Motor
Stapler Rotation Motor
Tray 2 Half-turn Sn.
Tray 2 Uppre Limit SW
(SW4)
(SW4)
Jogger Motor
Stack Feed-out Motor
Exit Guid Plate Motor
Tray 1 Lift Motor
Tray 2 Lift Motor
Exit Motor
Lower Transport Motor
Upper Transport Motor
Entrance Motor
Tray Lock Sol.
Back Fence Lock CL
Tray 1 Shift Motor
(SW6)
(SW3)
CN501-1
-2
CN501-2
-1
CN401-2
-1
CN401-1
-2
CN510-2
-1
CN510-1
-2
CN301-8
-9
CN301-1
-5
-7
-11
CN217-7
-6
-5
-4
-3
-2
-1
CN217-1
-2
-3
-4
-5
-6
-7
CN504-5
-4
CN504-1
-2
CN606-2
-1
CN606-1
-2
CN504-3
-2
-1
CN504-3
-4
-5
CN216-7
-6
-5
-4
-3
-2
-1
CN216-1
-2
-3
-4
-5
-6
-7
CN227-7
-6
-5
-4
-3
-2
-1
CN227-1
-2
-3
-4
-5
-6
-7
CN207-13
-12
-11
-10
-9
-8
-6
-5
-4
-3
-2
-1
CN208-8
-7
-5
-4
-2
-1
CN206-11
-9
-7
-5
CN206-3
-2
-1
CN310-4
-3
-2
-1
CN311-5
-4
-3
-2
-1
CN1-8
-7
-6
-5
-4
-3
-2
-1
CN2-9
-8
-7
-6
-5
-4
-3
-2
-1
CN203-1
-2
-3
CN203-1
-2
-3
CN200-1
-2
-3
CN202-1
-2
-3
CN706-1
-2
-3
CN705-1
-2
-3
CN205-1
-2
-3
CN204-1
-2
-3
CN100-1
-2
-3
CN512-1
-2
-3
CN510-1
-2
-3
-4
-5
-6
CN702-1
-2
-3
CN701-1
-2
-3
CN404-1
-2
-3
CN402-1
-2
-3
CN508-1
-2
-3
CN403-1
-2
-3
CN405-1
-2
-3
CN507-1
-2
-3
CN506-1
-2
-3
CN608-3
-2
-1
CN509-1
-2
-3
CN305-1
-2
-3
CN304-1
-2
-3
CN303-1
-2
-3
CN100-1
-2
-3
CN308-1
-2
-3
CN309-1
-2
-3
CN704-1
CN704-2
CN703-1
CN703-2
CN603-2
-3
-4
-5
CN602-1
-2
CN605-1
-2
-3
-4
-5
-6
-7
-8
CN605-1
-2
-3
-4
-5
-6
-7
-8
CN604-1
-2
-3
CN601-1
-2
-3
CN606-1
-2
-3
-4
CN412-3
-2
-1
CN413-3
-2
-1
CN414-3
-2
-1
CN414-3
-2
-1
CN503-3
-2
-1
+24V
+24V
+24V
GND
GND
GND
N.C
N.C
N.C
GND
TXD
GND
RXD
N.C
N.C
N.C
N.C
24V
[!24] Front Door Safety Sw
+5V
["5] Entrance Cover Sn.
GND
N.C
+5V
["5] Entrance Sensor
GND
+5V
GND
[!5] Staple Tray Entrance Sn.
+5V
[!5] Upper Stack Height 1 Sn.
GND
+5V
[!5] Upper Stack Height 2 Sn.
GND
N.C
N.C
[!5] Tray 1 Upper Limit Sw
+5V
["5] Upper Exit Sn.
GND
+5V
["5] Upper Cover Sn.
GND
GND
[!5] Lower Exit Sn.
+5V
+5V
[!5] Lower Stack Height 2 Sn.
GND
+5V
[!5] Lower Stack Height 1 Sn.
GND
+5V
[!5] Tray 1 Overflow 2 Sn.
GND
N.C
+5V
[!5] Tray 1 Overflow 2 Sn.
GND
N.C
+5V
[!5] Shift Mode Sn.
GND
N.C
+5V
[!5] Tray 1 Overflow 1 Sn.
GND
+5V
[!5] Tray 1 Lower Limt sn.
GND
+5V
[!5] Tray 2 Overflow 1 Sn.
GND
N.C
+5V
[!5] Tray 2 Shunt Position Sn.
GND
+5V
[!5] Tray 2 Lower Limit Sn.
GND
+5V
["5] Stack Feed-out H.P Sn.
GND
+5V
[!5] Jogger H.P Sn.
GND
+5V
["5] Staple Tray Paper Sn.
GND
+5V
[!5] Stapler H.P Sn.
GND
+5V
[!5] Stapler Rotation H.P Sn.
GND
Set Deteciton
Set Deteciton
Set Deteciton
GND
N.C
GND
+24V
["5] Punch Motor ON/OFF
["5] Punch LD
["24] Punch CL
+24V
GND
GND
Punch Unit Detection
Punch Unit Detection
Punch Unit Detection
Punch Unit Detection
GND
GND
N.C
+5V
["5] Punch H.P Sn.
GND
GND
["5] Punch Hopper Sn.
+5V
GND
["5] Punch Hole SW
+24V
["24] Punch Hole Motor ON/OFF
Exit Guide Plate Motor: + ["24V]
Exit Guide Plate Motor: - ["24V]
Tray2 Shift Motor: - ["24V]
Tray2 Shift Motor: + ["24V]
+24V
Tray2 Upper Limit SW [!24V]
+24V
Tray2 Upper Limit SW [!24V]
GND
Tray2 Half-turn Sn. ["5]
5V
GND
Tray Shift 2 Sn. ["5]
+5V
GND
Staple Mode Sn. [!5]
+5V
N.C
GND
Tray Shift 1 Sn. [!5]
+5V
GND
Tray Release Sn. [!5]
+5V
24V
Tray Lock Sol. ["24]
N.C
24V
Back Fence Lock CL ["24]
N.C
Tray 1 Shift Motor- ["24]
Tray 1 Shift Motor+ ["24]
+24V
N.C
Tray 1 Safety SW [!24]
N.C
+24V
N.C
Tray 1 Safety SW [!24]
N.C
N.C
N.C
N.C
+24V
Tray Junction Gate Sol. ["24]
+24V
Positioning Roller Sol. ["24]
+24V
Pre-stack Juction Gate Sol. ["24]
24V
Stapler Junction Gate Sol. ["24]
GND
Exit Guide Plate Open Sn. [!5]
5V
N.C
+24V
N.C
Exit Guide Safety SW [!24]
N.C
Staple Hammer Motor-B [0-24]
Staple Hammer Motor-B [0-24]
Staple Hammer Motor+B [0-24]
Staple Hammer Motor+B [0-24]
+5V
Staple Hummer H.P Sn. [!5]
Staple Position Sn. [!5]
Staple End Sn. [!5]
GND
ABC
D
EF
GH
ABC
D
EF
GH
1
2
3
4
5
6
1
2
3
4
5
6
POINT TO POINT WIRING DIAGRAM (Two-tray Finisher: G565)
24V
24V
24V
GND
GND
GND
N.C
N.C
N.C
GND
TXD
GND
RXD
N.C
N.C
N.C
N.C
CN117-13
-12
-11
Punch Unit
Tray 2 Shift Motor
CN607-3
-2
-1
Staple Unit
+24V
Entrance Motor: A [0-24]
Entrance Motor: A [0-24]
Entrance Motor: B [0-24]
Entrance Motor: B [0-24]
+24V
+24V
+24V
N.C
Upper Transport Motor: A [0-24]
Upper Transport Motor: A [0-24]
Upper Transport Motor: B [0-24]
Upper Transport Motor: B [0-24]
+24V
+24V
N.C
Lower Transport Motor: A [0-24]
Lower Transport Motor: A [0-24]
Lower Transport Motor: B [0-24]
Lower Transport Motor: B [0-24]
+24V
+24V
N.C
Exit Motor: A [0-24]
Exit Motor: A [0-24]
Exit Motor: B [0-24]
Exit Motor: B [0-24]
+24V
+24V
N.C
Stack Feed-out Motor: A [0-24]
Stack Feed-out Motor: A [0-24]
Stack Feed-out Motor: B [0-24]
Stack Feed-out Motor: B [0-24]
N.C
+24V
+24V
N.C
Jogger Motor: A [0-24]
Jogger Motor: A [0-24]
Jogger Motor: B [0-24]
Jogger Motor: B [0-24]
+24V
Pre-stack Motor: A [0-24]
Pre-stack Motor: A [0-24]
Pre-stack Motor: B [0-24]
Pre-stack Motor: B [0-24]
+24V
+24V
+24V
N.C
Stapler Motor: A [0-24]
Stapler Motor: A [0-24]
Stapler Motor: B [0-24]
Stapler Motor: B [0-24]
+24V
+24V
N.C
Staple Rotation Motor: A [0-24]
Staple Rotation Motor: A [0-24]
Staple Rotation Motor: B [0-24]
Staple Rotation Motor: B [0-24]
CN203-3
-2
-1
CN512-3
-2
-1
CN510-6
-5
-4
-3
-2
-1
CN506-3
-2
-1
CN308-3
-2
-1
CN704-2
CN704-1
CN703-2
CN703-1
CN207-1
-2
-3
-4
-5
-6
-8
-9
-10
-11
-12
-13
CN208-1
-2
-4
-5
-7
-8
CN206-1
-3
-5
-7
CN301-11
-7
-5
-1
CN301-4
-3
Tray2 Lift Motor: + ["24V]
Tray2 Lift Motor: - ["24V]
N.C
Tray1 Lift Motor: + ["24V]
Tray1 Lift Motor: - ["24V]
N.C
Symbol Table
!
"
[ ]
DC Line
Pulse Signal
Signal Direction
Active High
Active Low
Signal Level
Front Set Sw (SW7)
Rear Set Sw (SW8)