Service manual

2 TROUBLESHOOTING .........................................................G565-13

2.1 JAM DETECTION.............................................................................G565-13

3 SERVICE TABLES...............................................................G565-14

3.1 DIP SWITCH SETTINGS .................................................................G565-14

3.2 TEST POINTS..................................................................................G565-14

3.3 FUSES .............................................................................................G565-14

4 DETAILED DESCRIPTIONS................................................G565-15

4.1 GENERAL LAYOUT.........................................................................G565-15

4.2 DRIVE LAYOUT ...............................................................................G565-16

4.3 JUNCTION GATES ..........................................................................G565-17

4.4 TRAY SHIFTING ..............................................................................G565-18

4.4.1 TRAY SHIFT MECHANISMS ..................................................G565-18

Tray 1 (Upper Tray) .....................................................................G565-18

Tray 2 (Lower Tray) .....................................................................G565-19

4.5 TRAY UP/DOWN MECHANISMS ....................................................G565-20

4.5.1 TRAY 1....................................................................................G565-20

Introduction..................................................................................G565-20

Normal and sort/stack modes ......................................................G565-20

Staple Mode.................................................................................G565-21

Tray 1 release mechanism...........................................................G565-22

4.5.2 TRAY 2....................................................................................G565-23

4.5.3 PRE-STACK MECHANISM .....................................................G565-24

4.6 JOGGER UNIT PAPER POSITIONING MECHANISM.....................G565-25

Vertical Paper Alignment .............................................................G565-25

Horizontal Paper Alignment .........................................................G565-25

4.7 STAPLER MECHANISM ..................................................................G565-26

4.7.1 STAPLER MOVEMENT...........................................................G565-26

Stapler Rotation ...........................................................................G565-26

Side-to-Side Movement ...............................................................G565-26

4.7.2 STAPLER ................................................................................G565-27

4.7.3 FEED OUT AND TRANSPORT...............................................G565-28

4.8 PUNCH UNIT (OPTIONAL)..............................................................G565-29

4.8.1 PUNCH DRIVE MECHANISM.................................................G565-29

4.8.2 PUNCH WASTE COLLECTION ..............................................G565-30

FOUR-BIN MAILBOX (Machine Code: G566)

1 REPLACEMENT AND ADJUSTMENT...................................G566-1

1.1 EXTERIOR COVER REMOVAL.........................................................G566-1

1.2 TRAY PAPER/OVERFLOW/VERTICAL TRANSPORT SENSORS ...G566-2

1.3 MAIN MOTOR REPLACEMENT ........................................................G566-3

2 DETAILED DESCRIPTIONS..................................................G566-4

2.1 COMPONENT LAYOUT.....................................................................G566-4

2.1.1 MECHANICAL COMPONENT LAYOUT....................................G566-4