Owner's manual

Series KK/F, KKP/F, KK/FU, KKP/FU Page 2
9520-060-en Revision 02
TM 7692 Edition 11/2009
List of Contents
List of Contents 2
Relevant documents 2
1 Technical data 3
1.1 Name plate, CE and body markings ............ 3
1.2 Tightening torques ....................................... 4
1.3 P r es s u r e -t e m p e r at u r e -d i a gr a m . . . .. . . . . . . . .. . . .. . 4
1.4 Torques in Nm for ball valves ...................... 5
2 Notes on safety 5
2.1 Intended use ................................................ 5
2.2 For the customer / operator ......................... 5
2.3 Improper operation ...................................... 6
3 Safety notes for applications in
potentially explosive areas based on
the Directive 94/9/ EC (Atex 95) 6
3.1 Intended use ................................................ 6
4 Safety note for valves, certified to
German Clean Air Act (TA Luft) 7
5.1 S t o r a g e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Return consignments .................................. 7
5.3 D i s p o s a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Installation 8
6.1 Flange caps and gaskets ............................ 8
6.2 Direction of flow and installation position .... 8
6.3 G r o u n d i n g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.4 Test pressure .............................................. 8
7 Operation 8
7.1 Initial commissioning .................................... 8
7.2 Improper operation and their consequences8
7.3 S h u t d o wn . .. . . . . . . . .. . . .. . . . .. . . .. . . . . . . . .. . . .. . . . .. . . .. . . . .. . 9
8 Malfunctions 9
9 Maintenance 9
9.1 Dismantling KK/F ......................................... 9
9.1.1 Dismantling of seat ring and ball 9
9.1.2 Dismantling of the packing gland and stem 10
9.2 Assembly KK/F .......................................... 10
9.2.1 Assembly of packing gland and stem 10
9.2.2 Assembly of seat ring and ball 10
9.3 Dismantling KK/FU (KHK) .......................... 10
9.3.1 Dismantling of seat ring and ball 10
9.4 Assembly KK/FU (KHK) ............................. 10
9.4.1 Assembly of seat ring and ball 10
9.5 Conversion from hand lever to actuator . . . . . 1 0
10 Drawings 11
10.1 Legend KK/F DN 15-100 . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
10.2 Legend KK/F DN 150 ............................... 11
10.3 Legend KK/FU .......................................... 11
10.4 Sectional drawing KK/F DN 15-100 ........... 12
10.5 Sectional drawing KK/F DN 150 ................ 13
10.6 Sectional drawing KK/FU DN 25-50 . . . . . . . . . . 1 4
10.7 Dimensional drawing KK/F, KK/FU .......... 15
10.8 Dimensional drawing KKP/F, KKP/FU ..... 16
Relevant documents
 Declaration of conformity acc. to the EC Pressure
Equipment Directive 97/23/EC
 Form for General Safety Certificate
QM 0912-16-2001_en
 For KKP: Operating manual for actuator
 Change from manual operation to power
operation drawing 9520-00-4045