Installation Instructions
Conversion instructions—LP Gas to Natural Gas
Your water heater was factory pre-set to burn natural gas but may have been converted to burn LP gas. If your water
heater has been converted to burn LP Gas, and your gas supply is now natural gas, your water heater can be converted
to burn natural gas as follows:
WARNING: This conversion kit must be installed by a
qualified installer or service technician in accordance with these
instructions. Installation must conform with local codes, or in
their absence, with the latest edition of the National Fuel Gas
Code, ANSI Z223.1. Failure to follow instructions could result
in serious injury or property damage. The qualified agency
performing this work assumes responsibility for this conversion.
CAUTION: The water heater is factory set to burn natural
gas, but can be converted to burn LP gas. Before placing the
water heater into operation, verify that the type of gas supplied
to your water heater and the type of gas your water heater is set
to burn are the same. If they are not, refer to these instructions.
NOTICE:
The parts required to make this conversion are
supplied in a bag attached to the water heater. Should your
heater not have this bag attached to the water heater, a
replacement can be obtained. Simply contact the manufacturer at
the address below and request a replacement conversion kit.
Customer Service Department
2600 Gunter Park Drive, East
Montgomery, AL 36109-1413
Phone: 1-800-432-8373
Tools Required:
#20 Torx Wrench (Included)
#2 Phillips Screwdriver
3/4" Wrench
7/16" Wrench
3/8" Wrench
5/16" Wrench
Turn manual gas shut off valve to the OFF position to
shutoff gas to the thermostat.
Set the thermostat dial to the lowest setting by turning the
thermostat dial clockwise until it
stops. DO NOT FORCE.
Slightly depress the gas control knob
and turn clockwise to "OFF"
position. Note: Knob cannot be turned
from "PILOT" position unless pushed
down slightly. DO NOT USE FORCE.
Change gas regulator setting by removing cover from
the gas selector screw; then remove and reinstall the
selector screw with the blue washer and NAT arrow
mark pointing inward toward the heater. Tighten to
4-8 in lb. Replace cover.
Remove outer jacket door.
Remove the four screws on the inner door using a
#20 TORX wrench supplied with the conversion
kit. Disconnect burner supply tube using the 3/4"
wrench, pilot tube using the 7/16" wrench, and
the thermocouple using the 3/8" wrench from the
thermostat Disconnect the piezo wire from the piezo
ignitor striker connection. Remove the entire burner
assembly along with
the inner door
.
Remove the Philips head screw that holds the pilot
burner assembly in place. Remove the pilot burner
assembly from the burner bracket. Remove the two
#6 x 3/8" long Philips head screws from the burner
bracket and remove the burner from inner door
assembly to expose main burner orifice.
Liquefied Petroleum (LP or Propane) to Gas Natural Gas
Inner Door
Assembly
Jacket Door
Inner Door
Gasket
Inner Door
Speed Clips
Burner Supply Tube
Pilot
Pilot Burner
Thermocouple
Supply Tube
Bottom View of Inner Door Assembly
Pilot
#6 x 3/8"
long screws
25
Gas Selector Screw
(Without cover.)
Thermostat Dial
Gas
Thermostat
Piezo Wire
Connection
Thermocouple
(Copper Tube)
Pilot Tube
(1/8" Aluminum
Tube)
Burner Supply
Tube
Piezo Igniter Striker
Front View of Gas Thermostat
LP Gas Position
Natural Gas Position
Gas Selector Screw Settings
Blue Washer
Red Washer