CS5000 Users Manual Intercomp Co. 3839 County Road 116 Medina MN 55340 U.S.A. (763)-476-2531 1-800-328-3336 Fax: 763-476-2613 www.intercompcompany.
CS5000, Users Rev V, January, 2008 Table of Contents INTRODUCTION ............................................................................................................................................................ 3 SPECIFICATIONS .............................................................................................................................................................. 3 Controls......................................................................................................
CS5000, Users Rev V, January, 2008 Introduction This manual contains specifications, operation instructions, and calibration instructions for Intercomp's model CS5000 crane scale. Specifications Controls General: Head: Base: Display: Indicators: Base: Head: Base: On (Base remotely turns the scale head off). On/Off ,Zero, Print, Total, Display Total, Clear Total, Tare Set, Tare Display, Tare Clear. 5 ½ digit LED. power. lb/kg, Tare, Net, Gross, On-screen Motion, Total.
CS5000, Users Rev V, January, 2008 Physical Capacity * * * 500 lb 250 kg 2,000 lb 1,000 kg 5,000 lb 2,500 kg 10,000 lb 5,000 kg 20,000 lb 10,000 kg 30,000 lb 15,000 kg 50,000 lb 25,000 kg 70,000 lb 35,000 kg 100,000 lb 50,00 kg Graduation 0.2 lb 0.1 kg 1 lb 0.5 kg 1 lb 0.5 kg 2 lb 1 kg 5 lb 2 kg 10 lb 5 kg 10 lb 5 kg 20 lb 10 kg 20 lb 10 kg in: mm: in: mm: in: mm: in: mm: in: mm: in: mm: in: mm: in: mm: in: mm: A B C D 19.3 490 19.3 490 22.0 558 22.0 558 37.15 944 39.15 994 43.5 1105 48.
CS5000, Users Rev V, January, 2008 Radio Radio frequency (US/Canada) License requirements Range ! 2.4 GHz, FHSS, 50 mW output power None. Pre-approved US/FCC, CAN/IC, EUR/EN 200’ / 60m indoor, 300’ / 90m line of sight WARNING: To satisfy FCC RF exposure requirements for mobile type transmitting devices, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during operation, with the exception of hands, wrist, feet, and ankles.
CS5000, Users Rev V, January, 2008 LCD Display on crane unit (100726) Optional LCD (liquid crystal display) display on the head. Anti-magnetic shielding (100722) Provides protection from high magnetic fields. Battery pack and 120V external charger (100730) Rechargeable Ni-Cad battery pack (8 D-cells) with 120V external charger. Standard power uses 8 disposable alkaline dry cells. Battery pack and 220V external charger (100731) Rechargeable Ni-Cad battery pack (8 D-cells) with 220V external charger.
CS5000, Users Rev V, January, 2008 Operations Display (Base) kg Optional: displays ‘1’ or blank Gross Total Net lb Tare Indicators kg: Indicates the scale is weighing in kilograms. When lit, the scale is in kg mode. Press TOTAL DISPLAY and TARE DISPLAY together to toggle units. Total: Indicates that the current number displayed is the total. The net indicator will also be lit to represent that the total totalizes the net weights. lb: Indicates the scale is weighing in pounds.
CS5000, Users Rev V, January, 2008 Controls - Base (controller) ON/OFF Press this button to turn the base unit on. The scale tests itself, then displays “---------“ HO-00”. ----- or “HO-00 HO-00 When a weight is received from the scale head it will be displayed. Press this button again to turn the scale off. The head will turn off automatically. PRINT Pressing this key will output an RS-232 signal containing the Gross, Net, Tare, total weight, and the time and date.
CS5000, Users Rev V, January, 2008 TARE DISPLAY You may press the TARE DISPLAY button to display the tare weight. Pressing the TARE DISPLAY button a second time will return to the gross or net display. TARE CLEAR This button is used to clear a stored tare weight to zero. TOTAL By pressing this button, the current net weight is added to the total. Note: If the tare weight is zero, the net weight is equal to the gross weight.
CS5000, Users Rev V, January, 2008 Setup Use the following procedure to setup and weigh: 1: Hook CS5000 scale head onto hoist. 2: Turn on CS5000 scale head. 3: Turn on CS5000 base. 4: Hook any weighing fixtures onto CS5000 hook (chains, etc.) 5: Hook any weighing bin or platform onto CS5000 hook or fixtures. 6: Hoist into air so that it is free swinging. 7: Press ZERO on base. The CS5000 will wait for a stable zero reading. 8: Proceed with weighing.
CS5000, Users Rev V, January, 2008 Power/Batteries Head: Remove the two caps in the back of the CS5000 head. Tip the old cells out. Change the 8 ‘D’ cells, being careful to put the positive end in first (The end with the bump). Replace the battery caps. Base: Loosen the 2 screws that latch the lid tight so the lid can be opened. Replace the 8 ‘D’ cells, being careful to note the polarity indicated on the battery holders. Close lid and retighten the screws for the latches.
CS5000, Users Rev V, January, 2008 Calibration How to test the calibration This calibration procedure should be performed annually for normal operating conditions. If the scale is dropped or damaged, or service has been performed on the scale, use this calibration check. 1. Turn on the head and the base. The display does a lamp test; during this time the scale does a quick check of itself. Then the weighing system starts weigh mode. 2.
CS5000, Users Rev V, January, 2008 Three point span The scale has a three point calibration feature which reduces the effects on non-linearity in the load cells. This requires that you place three weights on the cell during calibration. The first weight must be greater than zero, the second greater than the first, and the final weight somewhere between the second and the capacity.
CS5000, Users Rev V, January, 2008 5. The scale displays “EE-01 EE-01”. EE-01 Press the ZERO and PRINT keys. Enter the display update rate (1 to 32), ('4' is suggested). The display update rate is the speed at which the display is updated, with 1 being the fastest. (Press the ZERO and PRINT keys to enter this number. 6. The scale displays “EE-02 EE-02”. EE-02 Press the ZERO and PRINT keys. Enter what unit of measure the scale should operate in; pounds or kilograms (0 to 1).
CS5000, Users Rev V, January, 2008 2: The IZSM (initial zero setting mechanism on power up) must be within +/- 10% of the zero obtained at calibration. 3: The push-button zero and AZSM can only operate within +/- 2% of the IZSM. 4: The overcapacity point is 103% of capacity above the IZSM. 9. The scale shows “EE-05 EE-05”. EE-05 Press the ZERO and PRINT keys. Enter the desired graduation. Use the following table to select a graduation value. (Press the ZERO and PRINT keys to enter this value.
CS5000, Users Rev V, January, 2008 10. The scale displays “LL-00 LL-00”. LL-00 Press the ZERO and PRINT keys. On the next screen enter the capacity, in the units (lb or kg) that you are calibrating in. With no weight on the hook, press the ZERO and PRINT keys to enter in this capacity. Max capacity is 99999 lbs. Special versions allow a max capacity of 199999 lbs. 11. The scale shows “LL-01 LL-01”. LL-01 Apply the first weight and press the ZERO and PRINT keys.
CS5000, Users Rev V, January, 2008 Error Messages [display reads “---------“]: The CS5000 is waiting for a stable reading to continue. This ----also occurs when the unit is first turned on, or after ZERO or TARE is pressed. EE-00 OL-00 OE-00 OS HO-00 LB-00 BLB EO: E1 EEPROM error, the scale has had it's calibration corrupted or destroyed; the scale will require recalibration. Zero overload, the zero has moved outside it's limit.
CS5000, Users Rev V, January, 2008 Troubleshooting Caution: Changing some parts on the circuit board may cause a large change in calibration while others may or may not change the calibration, depending on the nature of the problem. The base unit contains the “MPC board” and the “GPI Display board” The head contains the “A/D board”. Problem: base only displays “HO-00 HO-00“, HO-00 no communication Fix: Check the power on the head (LED labeled POWER).
CS5000, Users Rev V, January, 2008 Problem: rechargeable battery life has decreased Fix: The rechargeable batteries provided by Intercomp are high quality, high capacity Ni-Cad. However, all Ni-Cad batteries can exhibit some “memory” effects if they are repeatedly discharged to a certain point before recharging.
CS5000, Users Rev V, January, 2008 Parts and Accessories Diagram: 500 lb capacity models See following page for parts list 20
CS5000, Users Rev V, January, 2008 Parts List: 500 lb capacity Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 QTY 1 6 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 2 1 2 20 4 2 2 2 2 2 1 1 1 1 16 4 4 1 4 1 4 4 4 1 1 4 1 2 1 Part # 00072 250058 600058 250089 250090 500804 250095 220063 603057 500817 600064 500838 500739 500736 500824 500710 500709 500713 600020 600023 600019 601039 500805 500823 500707
CS5000, Users Rev V, January, 2008 Diagram: 2K lb capacity models Please see following page for parts table 22
CS5000, Users Rev V, January, 2008 Parts List: 2K lb capacity Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 QTY 1 6 12 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 Part # 00072 250058 600058 250089 250090 500804 250095 220063 600023 000062 500817 500838 500739 500824 500710 500709 500713 600020 Description control harness button cover .375-16 screw keypad overlay logo overlay CS5000 display end window overlay 4-pin MTA .
CS5000, Users Rev V, January, 2008 Diagram: 5K lb, 10K lb capacities See the following page for parts list 24
CS5000, Users Rev V, January, 2008 Parts List: 5K lb, 10K lb capacity Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 QTY 1 6 12 1 1 1 1 1 4 1 1 1 1 1 1 1 2 2 1 2 1 2 20 4 2 2 2 2 2 1 1 1 1 16 4 4 1 4 1 4 4 4 1 1 4 1 2 1 Part # 00072 250058 600058 250089 250090 500804 250095 220063 600023 000073 500817 500838 500824 500710 500709 600020 600019 601039 500805 500823 500707 600008 330042 500706 500705 600014 500708
CS5000, Users Rev V, January, 2008 Diagram: 20K lb, 30K lb, capacities Please see following page for parts list 26
CS5000, Users Rev V, January, 2008 Parts List: 20K lb, 30K lb capacity Item # 1 2 3 4 5 6 7 8 9 10 QTY 1 6 12 1 1 1 1 1 4 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 1 1 1 1 2 1 1 1 1 2 2 2 1 1 2 20 4 2 2 2 2 2 1 1 1 1 16 4 4 1 4 1 4 4 4 1 1 4 1 2 1 Part # 00072 250058 600058 250089 250090 500804 250095 220063 600023 000073 000063 500817 601051 500813 602008 500824 500710 500709 601039 600019 600020 500805 500823 500946 50
CS5000, Users Rev V, January, 2008 Serial Output The CS5000 base has available two communications channels, the standard interface for both is RS-232. One is equipped with a CTS (clear to send) line and designed primarily for hookup to a printer. The second channel consists of signal wires only and is designed primarily for hookup to a score board or computer. Channel 1 outputs a ticket: cr/lf -XXXXXX.X lb G cr/lf -XXXXXX.X lb N cr/lf -XXXXXX.X lb T cr/lf -XXXXXX.
CS5000, Users Rev V, January, 2008 The signals for the two channels exist the box through the six pin connector on the bottom of the box. The wiring is listed on the following chart: Pin# A B C D E F Connection CH1 TXD CH1 CTS CH1 GND CH2 TXD CH2 GND NC Example Connections The connection of CH1 to a 9-pin PC communications port is: CS5000 9-pin PC A (TXD) 2 (RXD) B (CTS) 7 (RTS) C (GND) 5 (GND) NOTE: For some setups it may be necessary to jump pins [6, 1, and 4] together on the PC port connector.
CS5000, Users Rev V, January, 2008 The connection of CH2 to a 9-pin PC communication port is: CS5000 PC 9-pin D (TXD) 2 (RXD) E (GND) 5 (GND) Note: For some setups it may be necessary to jump pins [6, 1, and 4] together, and pins [7 and 8] together on the PC port connector.
CS5000, Users Rev V, January, 2008 How to reach Intercomp Service Things to know: 1. 2. 3. 4. The service is for a CS5000 crane scale. When did you purchase your scale? What is your serial number? Whom did you purchase the scale through? For Intercomp Service call or fax: FAX # (763)-476-2613 (763)-476-2531 1-800-328-3336 or fill out Service Support Form at: www.intercompcompany.
