Specifications

Stellar Service Instructions REV: D
Date of Issue: 14/09/2007
This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”.
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CONTENTS
SAFETY WARNING ......................................................................................................................................................3
INTRODUCTION...........................................................................................................................................................3
WATER HEATER MODEL IDENTIFICATION...............................................................................................................3
OPERATION .................................................................................................................................................................3
SPECIFICATIONS ........................................................................................................................................................4
BALANCED FLUE PRINCIPAL .....................................................................................................................................4
PREVENTATIVE MAINTENANCE ................................................................................................................................5
PRODUCT CHANGES..................................................................................................................................................5
LIGHTING INSTRUCTIONS..........................................................................................................................................7
COMPONENTS AND THEIR FUNCTION.....................................................................................................................8
COMMON FAULTS.......................................................................................................................................................9
HIGH EFFICIENCY WATER HEATERS .....................................................................................................................11
FAULT FINDING .........................................................................................................................................................12
FAULT FINDING – CHART 1 .................................................................................................................................13
FAULT FINDING – CHART 1.1 ..............................................................................................................................14
FAULT FINDING – CHART 1.2 ..............................................................................................................................15
FAULT FINDING – CHART 2 .................................................................................................................................16
FAULT FINDING – TESTS 1-4 ..........................................................................................................................17
FAULT FINDING – TESTS 5-7 ..........................................................................................................................18
FAULT FINDING – CHART 3 .................................................................................................................................19
FAULT FINDING - CHART 4..................................................................................................................................20
FAULT FINDING – CHART 5 .................................................................................................................................21
FAULT FINDING – CHART 5.1 & 5.2.....................................................................................................................22
FAULT FINDING – CHART 6 .................................................................................................................................23
FAULT FINDING – CHART 7 .................................................................................................................................24
COMPONENT REPLACEMENT .................................................................................................................................25
Gas Control Only (Procedure 1) .............................................................................................................................25
Gas Control And Burner Assembly Removal (Procedure 2) ...................................................................................25
Thermocouple (Procedure 3)..................................................................................................................................25
Pilot Assembly (Procedure 4) .................................................................................................................................26
Pilot Injector (Procedure 5).....................................................................................................................................26
Main Burner Injector (Procedure 6) ........................................................................................................................26
Anodes (Procedure 7).............................................................................................................................................27
Cleaning Or Replacing Flue Baffle (Procedure 8)...................................................................................................27
Flue Terminal Assembly (Procedure 9) ..................................................................................................................27
EXPLODED VIEW (MODELS MANUFACTURED UP TO 30/08/02)...........................................................................28
REPLACEMENT PARTS LIST (MODELS MANUFACTURED UP TO 30/08/02) ...................................................29
EXPLODED VIEW (MODELS MANUFACTURED AFTER 30/08/02)..........................................................................30
REPLACEMENT PARTS LIST (MODELS MANUFACTURED AFTER 30/08/02)...................................................31
BURNER ASSEMBLY EXPODED VIEW ....................................................................................................................32
REPLACEMENT PARTS LIST ...............................................................................................................................32
BURNER EXPLODED VIEW.......................................................................................................................................33
REPLACEMENT PARTS LIST ...............................................................................................................................33
GAS TYPE CONVERSION PROCEDURE..................................................................................................................34
RHEEM WATER HEATER WARRANTY (EXCLUDING SOLAR) - (AUSTRALIA AND NEW ZEALAND ONLY) ........35
DOCUMENT REVISION HISTORY.............................................................................................................................36