Specifications
Table Of Contents
- Contents
- About Your Water Heater
- Water Heater Application
- Model Type
- Mains Pressure
- Solar Operation
- How Hot Should The Water Be?
- Hotter Water Increases The Risk Of Scald Injury
- Warning
- Safety
- Precautions
- Pipe Work And Insulation
- Freeze Protection
- Solar Monitor
- Bleeding The Solar Collector(S)
- To Turn Off The Water Heater
- To Turn On The Water Heater
- Going On Holidays
- How Do I Know If The Water Heater Is Installed Correctly?
- Victorian Customers
- Does The Water Chemistry Affect The Water Heater?
- How Long Will The Water Heater Last?
- Regular Care
- Water Supplies
- Save A Service Call
- Not Enough Hot Water (Or No Hot Water)
- Temperature Pressure Relief Valve Running
- Expansion Control Valve Running
- In-Series Water Heater Operating Too Frequently
- Collector Glass
- Noise From The Solar Collectors
- Green LED Is Not Illuminated On Solar Monitor
- Red LED Illuminated on Solar Monitor
- Circulator Operates at Night
- Higher Than Expected Gas Bills
- Installation – System
- Installation – Solar Storage Tank
- Solar Water Heater Storage Tank Location
- Safe Tray
- Mains Water Supply
- Tank Water Supply
- Wall Bracket
- Hot Water Delivery
- Circulated Hot Water Flow And Return System
- Reducing Heat Losses
- Anode
- Saddling - Pipe Work
- Anti-Freeze Heating Unit
- Backing Plate
- Dimensions And Technical Data
- Typical Installation (Remote Boost) – Outdoor Location
- Typical Installation (Remote Boost) – Indoor Location
- Typical Installation (Integrated Boost) – Outdoor Location
- Installation – Solar Control Unit
- Installation – Solar Collector(s)
- Connections – Plumbing
- Connections – Electrical
- Commissioning
- Draining The Solar Collector(s)
- Draining The Water Heater
- Vulcan Solar Water Heater Warranty – Australia Only –
- 1. The Vulcan Warranty – General
- 2. Terms Of The Vulcan Warranty And Exclusions To It
- 3. What Is Covered By The Vulcan Warranty For The Water Heaters Detailed In This Document
- 4. Entitlement To Make A Claim Under This Warranty
- 5. How To Make A Claim Under This Warranty
- 6. The Australian Consumer Law

CONNECTIONS – PLUMBING
45
RELIEF VALVE DRAIN
DN15 copper drain lines must be fitted to the temperature pressure relief valve and expansion control valve
(if one is installed) to carry the discharge clear of the water heater. Connect the drain lines to the valves
using disconnection unions. The drain line from the valve to the point of discharge should be as short as
possible, have a continuous fall all the way from the water heater to the discharge outlet and have no tap,
valves or other restrictions in the pipe work.
A drain line from a relief valve must comply with the requirements of AS/NZS 3500.4.
A drain line must be no longer than 9 metres with no more than three bends greater than 45° before
discharging at an outlet or air break. The maximum length of 9 metres for a drain line is reduced by 1 metre
for each additional bend required of greater than 45°, up to a maximum of three additional bends. Where the
distance to the point of final discharge exceeds this length, the drain line can discharge into a tundish.
Subject to local regulatory authority approval, the drain lines from the temperature pressure relief valve and
expansion control valve from an individual water heater may be interconnected.
The outlet of a drain line must be in such a position that flow out of the pipe can be easily seen, but arranged
so discharge will not cause injury, damage or nuisance. The termination point of a drain line must comply
with the requirements of AS/NZS 3500.4. Drain lines must not discharge into a safe tray.
In locations where water pipes are prone to freezing, drain lines must be insulated, must not exceed 300 mm
in length and are to discharge into a tundish through an air gap of between 75 mm and 150 mm.
If a drain line discharges into a tundish, the drain line from the tundish must be not less than DN20. The drain
line from a tundish must meet the same requirements as for a drain line from a relief valve.
Warning: As the function of the temperature pressure relief valve on this water heater is to discharge
high temperature water under certain conditions, it is strongly recommended the pipe work downstream of
the relief valve be capable of carrying water exceeding 93°C. Failure to observe this precaution may result in
damage to pipe work and property.
BLEED VALVE DRAIN
A copper drain line must be fitted to the bleed valve to carry the discharge clear of the water heater and solar
control unit. Connect the drain line to the bleed valve using a disconnection union. The pipe work from the
bleed valve to the drain should be as short as possible and fall all the way from the valve with no restrictions.
It should have no more than three right angle bends in it. Use DN15 pipe.
The outlet of the drain line must be in such a position that flow out of the pipe can be easily seen (refer to
AS/NZS 3500.4) - but arranged so water discharge will not cause injury, damage, nuisance or splashing. The
water discharged may be of a high temperature and even very high temperature steam can be generated
under certain conditions. The drain line must be fully insulated with closed cell polymer insulation or similar
(minimum thickness 13 mm). The insulation must be weatherproof and UV resistant if exposed.
Warning: The solar collector(s) can generate very high temperature water and even very high
temperature steam can be generated under certain conditions when the bleed valve is opened. It is strongly
recommended pipe work downstream of the bleed valve be capable of carrying water exceeding 93°C.
Failure to observe this precaution may result in damage to pipe work and property.