Specifications
Table Of Contents
- Contents
- About Your Water Heater
- Water Heater Application
- Model Type
- Mains Pressure
- Solar Operation
- How Hot Should The Water Be?
- Hotter Water Increases The Risk Of Scald Injury
- Warning
- Safety
- Precautions
- Pipe Work And Insulation
- Freeze Protection
- Solar Monitor
- Bleeding The Solar Collector(S)
- To Turn Off The Water Heater
- To Turn On The Water Heater
- Going On Holidays
- How Do I Know If The Water Heater Is Installed Correctly?
- Victorian Customers
- Does The Water Chemistry Affect The Water Heater?
- How Long Will The Water Heater Last?
- Regular Care
- Water Supplies
- Save A Service Call
- Not Enough Hot Water (Or No Hot Water)
- Temperature Pressure Relief Valve Running
- Expansion Control Valve Running
- In-Series Water Heater Operating Too Frequently
- Collector Glass
- Noise From The Solar Collectors
- Green LED Is Not Illuminated On Solar Monitor
- Red LED Illuminated on Solar Monitor
- Circulator Operates at Night
- Higher Than Expected Gas Bills
- Installation – System
- Installation – Solar Storage Tank
- Solar Water Heater Storage Tank Location
- Safe Tray
- Mains Water Supply
- Tank Water Supply
- Wall Bracket
- Hot Water Delivery
- Circulated Hot Water Flow And Return System
- Reducing Heat Losses
- Anode
- Saddling - Pipe Work
- Anti-Freeze Heating Unit
- Backing Plate
- Dimensions And Technical Data
- Typical Installation (Remote Boost) – Outdoor Location
- Typical Installation (Remote Boost) – Indoor Location
- Typical Installation (Integrated Boost) – Outdoor Location
- Installation – Solar Control Unit
- Installation – Solar Collector(s)
- Connections – Plumbing
- Connections – Electrical
- Commissioning
- Draining The Solar Collector(s)
- Draining The Water Heater
- Vulcan Solar Water Heater Warranty – Australia Only –
- 1. The Vulcan Warranty – General
- 2. Terms Of The Vulcan Warranty And Exclusions To It
- 3. What Is Covered By The Vulcan Warranty For The Water Heaters Detailed In This Document
- 4. Entitlement To Make A Claim Under This Warranty
- 5. How To Make A Claim Under This Warranty
- 6. The Australian Consumer Law

34
INSTALLATION – SOLAR CONTROL UNIT
The solar control unit is supplied mounted on the side of the solar storage tank. A kit (299158) containing
components to enable the connection of the solar circuit pipe work to the tank is supplied with the tank.
The solar control unit, supplied with a 1.8 metre power cord, requires a 240 V 50 Hz general purpose outlet
(GPO) located within 1.2 metres of its installation. The GPO must have a continuous power supply
originating from a circuit other than the water heater circuit. The GPO is required to be weatherproof if
installed outdoors (refer to “Connections – Electrical” on page 46).
Note: The solar control unit automatically controls the flow rate through the collector circuit. This is achieved
via the hot and cold sensors and differential controller programming providing control over the operation of
the circulator. There is no provision for nor is adjustment to the solar control unit required.
Part No
Kit Components and Description - Ground Kit
299158
Kit component contents drawing sheet (299158 drawing)
1
126564
Pictorial assembly instruction sheet
1
220345
Valve assembly air bleed and check, consisting of:
1 x 088058 fitting tee brass ½” screwed Rye 4203
1 x 088880 solar non return valve RMC ½” x ¾” SNR503
1 x 088069 fitting adaptor brass 1” F x ½” M
1 x 220344 air bleed valve RMC ½” x 1” – solar high temp
1 x 087033 washer 30 OD x 20 ID x 2 EPDM
1 x 088119 fitting nut compression ½” Rye 10090
1 x 088027 fitting olive compression brass ½”
1
088064
Sensor tee / nipple assembly solar loline, consisting of:
1 x 088061 tee 3 way / cold sensor
1 x 088062 sensor nipple – solar loline
1 x 087026 O ring 5/16” ID x 1/16” BS011 silicone
1
223602
Pipe preformed tube ½” x 245 mm long
1
088063
Fitting union male ½” x ½” Rye 4910
3
088039
Fitting nipple brass ¾” x ½”
1
080079
Plug ½” BSP brass
1
080228
Cable tie black 250 mm x 4.8 mm
6
180073
Insulation pipe 13 mm ID x 280 mm long
1
180072
Insulation pipe 35 mm ID x 150 mm long
1
180082
Insulation pipe 35 mm ID x 50 mm long
1
Part No
Supplied for Bracket Connection (Tank to Wall)
106117
Wall bracket – L shape
1
080029
Wall plug plastic red 25 mm long (6 mm drill bit required)
2
080117
Screw button head 8G x 15 x 25
2
088031
Screws phillips pan head no 8 x 13
2
Part No
Supplied for Mounting In-series Gas Booster
080031
Screws phillips pan head no 8 x 13
2
Part No
Supplied for Connection to In-series Gas Booster
088172
Braided hose 750 mm long x 12 mm diam, 1/2” female cone
1
088039
Fitting hex nipple brass ¾” x ½”
1
088173
Elbow brass ½” F x ½” M Rye 2503
1
088161
Adaptor reducing brass ¾” F x ½” M
1
088174
Adaptor brass ½” F x ½” M Rye 4002
1
Part No
Supplied for Solar Storage Tank
220641
Valve TPR ½” x 1000 kPa HTE523/507
1