Instructions / Assembly
24
Remove main burner orifice. Replace main burner
natural gas orifice with the Red colored main burner
orifice (stamped LP) supplied in the bag.
Remove the compression nut from the pilot burner
assembly using the 3/8 in. and 5/16 in. wrench to
expose pilot burner orifice. Remove natural gas pilot
burner orifice and replace with Yellow marked LP pilot
burner orifice supplied in the package. Replace the
compression nut on pilot burner assembly and tighten
the nut.
Replace main burner (Natural gas) with the (Red)
colored (LP) main burner supplied in the package.
Reinstall the two #6 x 3/8 in. long Phillips head
screws. Screw the pilot burner assembly to the burner
bracket using the Phillips head screw removed on step
7.
Remove the gasket from inner door. Clean the metal
surfaces to assure good adhesion of new gasket
(supplied in bag) to the inner door. Align screw holes of
new gasket with holes on inner door and press gasket
firmly in place.
Reinstall entire inner door assembly to the heater.
Ensure the speed clips are in place and the gasket is
fully sealed. Attach inner door loosely to the heater
using four #20 TORX screws. Reconnect and tighten
burner supply, pilot tube and thermocouple at the
thermostat. Handle tubes carefully to avoid damaging
them. DO NOT over-tighten or cross-thread the
connections. Now tighten the four #20 TORX screws to
secure the inner door firmly to the heater. Reconnect the
piezo wire to the piezo ignitor striker connection.
Attach green CAUTION label from the bag to the
outside of the water heater near the gas control. Label
should be signed by qualified installer or service
organization
Return the unused parts to the bag for possible future
conversions. Return the bag and this Use and Care
manual to the plastic bag attached to the water heater.
Install outer jacket door to heater.
Turn manual gas shut off valve to the ON position
to start gas flow to the thermostat. Leak test all gas
connections and caps with soap/water solution. Bubbles
indicate a leak. Make certain all leaks have been
repaired, and the outer jacket door has been replaced.
Follow lighting instructions on page 15 of the manual
to start the water heater.
Conversion Instructions—Natural Gas to LP Gas
Main Burner
orifice
Burner
supply tube
Burner
Red color
indicates LP gas
orifice
Main burner
orifice (stamped
LP)
Pilot Burner Assembly
Pilot Burner Orifice
Compression Nut
Pilot tube
Burner supply tube
Thermocouple
Yellow mark
indicates LP
gas orifice
Pilot burner orifice
Pilot Burner
Assembly
Exploded View of Pilot Burner Assembly
Outer Jacket door
Natural/ LowNox Gas Burner LP Burner
Red mark
indicates LP
burner
Pilot
#6 x 3/8" long
screws
Burner
Bracket
Pilot Screw
Bottom View of Inner Door Assembly
Clip