MG3P Installation Manual
9
Example:
A space with a water heater rated at 45,000 Btuh input and a
furnace rated at 75,000 Btuh requires a volume of 6,000 cubic
feet [50 x (45 + 75) = 6,000] to be considered unconfined. If
the space has an 8 foot ceiling, the floor area of the space
must be 750 square feet (6,000 / 8 = 750).
TOTAL INPUT
RATING (BTUH)
MINIMUM FREE AREA
(EACH OPENING)
ROUND DUCT
DIAMETER
40,000 10 sq. In 4 inches
60,000 15 sq. In 5 inches
80,000 20 sq. In 5 inches
100,000 25 sq. In 6 inches
120,000 30 sq. In 6 inches
140,000 35 sq. In 7 inches
160,000 40 sq. In 8 inches
NOTE:
Each opening to outside
must be at least 1 sq. in. per
4,000 Btuh of total input rating.
12" Max.
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Furnace
Water
Heater
Vent or
Chimney
12"
Max
See
Note
See
Note
Figure 6. Combustion Air Drawn from Outside
Through an Exterior Wall
Air Directly Through An Exterior Wall
If combustion air is provided directly through an exterior wall,
the two openings must each have free area of at least one
square inch per 4,000 Btuh of total appliance input. See Figure
6 (page 9).
Alternate Method of Providing Air from Outside
If acceptable under local Codes, it is permitted to provide outside
air using one opening (See NFGC).
Generally, confined spaces must have two openings in the space
for combustion air. One opening must be within 12 inches of
the ceiling, and the other must be within 12 inches of the floor.
However, an alternative method recently adopted by the NFGC
uses one opening within 12 inches of the top of the space. This
method may be used if it is acceptable to the local codes.
THE FOLLOWING CONDITIONS MUST BE MET:
1. The opening must start within 12” of the top of the structure
and connect with the out of doors through vertical or horizontal
ducts or be ducted to a crawl or attic space that connects
with the out of doors.
2. The opening must have a minimum free area of 1 sq. in. per
3,000 Btu per hour of the total input rating of all equipment
located in the enclosure.
3. The free area must not be less than the sum of all the areas
of the vent connectors in the enclosure.
Installation in Unconfined Spaces
An unconfined space is an area including all rooms not separated
by doors with a volume greater than 50 cubic feet per 1,000
Btuh of the combined input rates of all appliances which draw
combustion air from that space.
In general, a furnace installed in an unconfined space will not
require outside air for combustion. However, in homes built for
energy efficiency (low air change rates), it may be necessary
to provide outside air to ensure adequate combustion and
venting, even though the furnace is located in an unconfined
space. See example.
Category IV Venting
WARNING:
Upon completion of the furnace installation,
carefully inspect the entire flue system both
inside and outside the furnace to assure it is
properly sealed. Leaks in the flue system can
result in serious personal injury or death due
to exposure of flue products, including carbon
monoxide.
This furnace is classified as a “Category IV” appliance, which
requires special venting materials and installation procedures.
This section specifies installation requirements for direct vent
(2-pipe) piping.
This type of appliance operates with positive vent pressure and
therefore requires the furnace to be vented to the outdoors and
thoroughly sealed. They also produce liquid condensate, which
is slightly acidic and can cause severe corrosion of ordinary
venting materials. Furnace operation can be adversely affected
by restrictive vent and combustion air piping.
The inducer assembly on this furnace can be rotated to vent the
flue products out of the top, left or right side. This increases the
flexibility of which direction the vent pipe can exit the furnace.
Vent Pipe Material
Vent and combustion air pipe and fittings must be one of the
following materials in the list and must conform to the indicated
ANSI/ASTM standards.
MATERIALS STANDARDS
Schedule 40PVC ......................................................D1785
CPVC ........................................................................D1784
PVC-DWV .................................................................D2665
SDR-21 & SDR-26 ....................................................D2241
ABS-DWV .................................................................D2661
Schedule 40 ABS .....................................................F628
Foam / Cellular Core PVC ........................................ F891
*PolyPro
®
by DuraVent .............................................ULC-S636
*When using PolyPro
®
, all venting and fittings must be from the same
manufacturer with no interchanging of other materials. Refer to specific
instructions supplied with the PolyPro vent kits
When joining PVC to PVC, use cement that conforms to ASTM
standard D2564. PVC primer must meet standard ASTM F656.
When joining ABS to ABS, use cement that conforms to ASTM
standard D2235. When joining PVC to ABS, use cement as
specified in procedure from ASTM standard D3138.
In Canada, all plastic vent pipes and fittings including any cement,
cleaners, or primers must be certified as a system to ULC S636.
However, this requirement does not apply to the finish flanges
or piping internal to the furnace.