Manual Sample Divider PT100 Translation © Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 07.11.
Copyright © Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany 2
1 Notes on the Operating Manual ............................................................................................................ 5 1.1 Explanations of the safety warnings .................................................................................................. 6 1.2 General safety instructions ................................................................................................................ 7 1.3 Repairs................................................................
5.9.1 Process run times ........................................................................................................................ 22 5.9.2 Continuous run............................................................................................................................. 22 5.10 Attaching vibratory feeder ................................................................................................................ 22 5.11 Creating interface connection .........................
Notes on the Operating Manual Pos : 1.1 /00005 Übersc hriften/1. Übersc hriften/1 Hinweise z ur Bedi enungsanlei tung @ 0\mod_1222347415287_9.doc @ 2631 @ 1 @ 1 1 Notes on the Operating Manual Pos : 1.2 /00010 Bedienungsanlei tungen Kapitelsamml ung en/Cr yoMill/0001 Hinweis e z ur Bedienungsanl eitung/M odul Hinweis zur Bedi enungsanleitung @ 0\mod_1222347341773_9.
Notes on the Operating Manual Pos : 2.2 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Er klärungen z u den Sic her heits warnungen @ 0\mod_1222344569771_9.doc @ 2484 @ 2 @ 1 1.1 Explanations of the safety warnings Pos : 2.3 /00003 Standard Kapitel /General Modul Warnhi nweis e Er klär ung neu @ 0\mod_1234858329746_9.doc @ 6190 @ @ 1 In this Operating Manual we give you the following safety warnings Serious injury may result from failing to heed these safety warnings.
Notes on the Operating Manual Pos : 2.5 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Gener elle Sic her hei tshi nwei se @ 0\mod_1222344568974_9.doc @ 2463 @ @ 1 1.2 General safety instructions Pos : 2.6 /00004 War nhi nweis e/V0002 VORSICHT Bedienungs anl eitung l es en @ 2\mod_1263894982815_9.doc @ 18630 @ @ 1 CAUTION Read the Operating Manual Non-observance of these operating instructions – The non-observance of these operating instructions can result in personal injuries.
Notes on the Operating Manual Pos : 2.11 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Reparaturen @ 0\mod_1223624336511_9.doc @ 2978 @ @ 1 Reperatur en 1.3 Repairs Pos : 2.12 /00003 Standard Kapitel/General M odul R epar atur en @ 0\mod_1228722954535_9.doc @ 4079 @ @ 1 This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers.
Confirmation Pos : 3.2 /00020 BD A Software/20005 PM GC Kapitelsamml ung/Ü berschriften/1. Ü berschriften/1 Bestätigung (For mul ar für den Betrei ber) @ 0\mod_1208870841095_9.doc @ 430 @ 1 @ 1 Bes tätigung 2 Confirmation Pos : 3.3 /00003 Standard Kapitel /General Modul Bestätigung @ 0\mod_1228722962707_9.doc @ 4114 @ @ 1 This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed.
Transport, scope of delivery, installation Pos : 4.2 /00005 Übersc hriften/1. Übersc hriften/1 Verpac kung, Trans port und Aufstellung @ 0\mod_1226494451893_9.doc @ 3380 @ 1 @ 1 3 Transport, scope of delivery, installation Pos : 4.3 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ver pac kung @ 0 \mod_1226495088973_9.doc @ 3392 @ 2 @ 1 3.1 Packaging Pos : 4.4 /00003 Standard Kapitel /General Modul Verpac kung @ 0\mod_1228984618355_9.
Technical data 5 1 2 6 3 4 9 11 12 8 10 13 7 14 Fig. 1: Type plate lettering 1 Device designation 2 Year of production 3 Part number 4 Serial number 5 Manufacturer’s address 6 CE marking 7 Disposal label 8 Bar code 9 Power version 10 Mains frequency 11 Capacity 12 Amperage 13 Number of fuses 14 Fuse type and fuse strength In the case of questions please provide the device designation (1) or the part number (3) and the serial number (4) of the device. Pos : 4.
Technical data 4.1 Use of the machine for the intended purpose Pos : 5.3 /00004 War nhi nweis e/V0005 VORSICHT explosi onsg efärdete Atmosphär e @ 1\mod_1239868668923_9.doc @ 8140 @ @ 1 CAUTION Risk of explosion or fire – On account of its design, the device is not suitable for use in hazardous (potentially explosive) atmospheres. • Do not operate the device in a hazardous atmosphere. Pos : 5.
Technical data 4.5 Rotation speed Pos : 5.13 /00010 Bedi enungsanleitung en Kapitels ammlungen/PT100 (2011)/0010 PT 100 T ec hnis che D aten/0530 PT 100 M otordr ehz ahl T eilrohr @ 3\mod_1302779501854_9.doc @ 24721 @ @ 1 Driving head speed: -1 110 rpm at 50/60Hz (± 3 min ) Pos : 5.14 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Nennleistung @ 0\mod_1226491873164_9.doc @ 3334 @ @ 1 4.6 Rated power Pos : 5.
Ca. 584 Ca. 870 Technical data Ca. 400 Ca. 192 Ca. 187 Ca. 510 Ca. 150 Ca. 348 Fig. 2: Dimensions PT100 incl.
Technical data Depth: 348 mm Dimension without vibratory feeder, dividing head and sample flasks Height: 510 mm Width: 572 mm Depth: 348 mm Pos : 5.22 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Erforderliche St andfl äc he @ 0\mod_1226492678414_9.doc @ 3364 @ 2 @ 1 4.10 Required floor space Pos : 5.23 /00010 Bedi enungsanleitung en Kapitels ammlungen/PT100 (2011)/0010 PT 100 T ec hnis che D aten/0555 PT 100 Erforderliche Standfläche @ 3\mod_1302779503369_9.
Operating the machine Pos : 7.1 /00005 Übersc hriften/1. Übersc hriften/1 Bedi enung des Gerätes @ 0\mod_1226565880211_9.doc @ 3519 @ 1 @ 1 5 Operating the machine Pos : 7.2 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ansic hten des Gerätes @ 0\mod_1228990581782_9.doc @ 4966 @ 2 @ 1 5.1 Views of the Instrument Pos : 7.3 /00010 Bedienungsanlei tungen Kapitelsamml ung en/PT 100 ( 2011)/0015 PT 100 Bedi enung/1510 PT 100 M odul Ansichten des Ger ätes @ 3\mod_1302779708679_9.
Operating the machine L M N Fig. 4: Back of the device – power connection and interface Pos : 7.4 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ü bersic hts tabelle der Geräteteile @ 0\mod_1228990616846_9.doc @ 4972 @ @ 1 5.2 Overview table of the parts of the device Pos : 7.5 /00010 Bedienungsanlei tungen Kapitelsamml ung en/PT 100 ( 2011)/0015 PT 100 Bedi enung/1515 PT 100 M odul Ü bersichtstabelle Geräteteile @ 3\mod_1302779708867_9.
Operating the machine Pos : 7.7 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Grafisc he Ansic hten der Bedi enelemente und der Anzeig e @ 0\mod_1226566362336_9.doc @ 3537 @ @ 1 5.3 Operating elements and displays Pos : 7.8 /00010 Bedienungsanlei tungen Kapitelsamml ung en/PT 100 ( 2011)/0015 PT 100 Bedi enung/1520 PT 100 M odul Ansicht der Bedi en elemente @ 3\mod_1302779709117_9.doc @ 24964 @ @ 1 K1 K4 K5 K2 K6 K3 K7 Fig. 5: Control panel Pos : 7.9 /00005 Übersc hriften/1.
Operating the machine A B DA MN Fig. 6: Mounting the dividing head • Put the dividing head (B) on the shaft (MN) as shown in the illustration. • Put the dividing head hopper (A) onto the axle (DA). B (from below/inside) NT RS Fig. 7: Locking disk on the driver and dividing head viewed from below Make sure that one of the four grooves (NT) engages with the locking disk (RS). Pos : 7.13 /00005 Ü berschriften/1.1 Ü bersc hriften/1.
Operating the machine CAUTION 1.V0062 Injuries in the form of cuts and other personal injuries Danger from glass splitters – Injuries in the form of cuts can be caused by damaged sample flasks and glass splitters. • • Replace damaged sample flasks Do not touch glass splitters with your hands. Pos : 7.15 /00004 Warnhinweis e/V0006 VOR SICHT Gefahr von Pers onensc häden Gefährlic he Stoffe @ 1\mod_1236238456269_9.
Operating the machine 5.7 Switching On and Off Pos : 7.19 /00004 Warnhinweis e/W0002 WARNUN G Kabel bruc h Str omstoß @ 2\mod_1278055276120_9.doc @ 20557 @ @ 1 WARNING Risk of a fatal electric shock - An electric shock can cause injuries in the form of burns and cardiac arrhythmia, respiratory arrest or cardiac arrest. • Do not clean the blender under running water. Use only a cloth dampened with water. • Disconnect the power supply plug before cleaning the blender. Pos : 7.
Operating the machine 5.9 Process Run Duration Pos : 7.24 /00010 Bedi enungsanleitung en Kapitels ammlungen/PT100 (2011)/0015 PT 100 Bedienung/1535 PT100 M odul Laufz eit ei nstellen @ 3 \mod_1302779709820_9.doc @ 24991 @ 33 @ 1 K1 K2 K3 Fig. 1: Setting the processing time 5.9.1 Process run times You can set the division process time by pressing the (K2). • + button (K3) or - button Press the + button (K3) repeatedly until you reach the appropriate process run time.
Operating the machine HT KN GF SCH RS GS S ST Fig. 2: Mounting the vibratory feeder – The support (HT) is already completely pre-assembled with the stand rod (ST). • Unscrew the two rubber feet (GF) at the back of the DR100. • Loosen the hand screw (KN). • Take the support (HT) off the stand rod (ST). • Connect the DR 100 and the support (HT) by means of the hexagonal cap screws and washers (SCH). Pay attention to the side position of the DR100 vibratory feeder.
Operating the machine • Remove the plastic screw (KS1). • Screw the stand rod (ST) onto the housing. ST KS1 Fig. 4: Inserting the stand rod • Mount the (HT) support. • Adjust the swivel distance. To do so, loosen the threaded pin (GS) in the locking disk (RS). Adjust the swivel distance so that the feeding chute is positioned in the centre over the feed hopper at the anti-clockwise limit stop and the support (HT) is swung out at the clockwise limit stop.
Operating the machine Fig. 5: Connection of the PT100 to the DR 100 Use the interface cable contained in the scope of supply for the retrofit kit to establish the connection between the DR 100 and the PT100. • Insert the connection cable (VK) into the interface (DF) on the back of the DR 100. VK DF Fig. 6: Inserting the DR 100 connection cable • Insert the connection cable (VK) into the interface (PF) at the back of the PT100.
Operating the machine VK PF Fig. 7: Inserting the PT100 connection cable Pos : 7.29 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hrift en BD A/11 Gerät und Z uteilgerät gleic hzeitig s tarten @ 3\mod_1302780258781_9.doc @ 25097 @ 2 @ 1 5.12 Starting device and vibratory device simultaneously Pos : 7.30 /00010 Bedi enungsanleitung en Kapitels ammlungen/PT100 (2011)/0015 PT 100 Bedienung/1550 PT100 / PT 200 Modul Gerät un d Z uteilgerät starten @ 3\mod_1302779710476_9.
Cleaning and service The setting of the gap between the push-fit chute and the feed hopper depends on the maximum particle size of the feed material. It should be about 3 times as large as the max. particle size. • Press the ON/OFF switch (DN) on the DR100 . • Turn on the sample divider and start it. The DR100 does not start until the sample divider has reached the nominal speed. The DR100 switches off automatically when the nominal speed of the sample divider varies too much or drops.
Fault messages NOTICE 4.H0006 Defective components due to liquids Penetration of liquids into the inside of the device – Components are damaged and the function of the device is no longer ensured. • Clean the device under running water. Only use a moist cloth Pos : 8.4 /00004 War nhi nweis e/H 0009 H INWEIS Ger ätesc haden durch Lös ung s mittel @ 0\mod_1231165437212_9.doc @ 5441 @ @ 1 NOTICE Damage to the machine through solvents – Solvents may damage plastic parts and the paint finish.
Disposal Pos : 10.2 /00005 Ü berschriften/1. Ü berschriften/1 Ents orgung @ 0\mod_1234258746831_9.doc @ 6173 @ @ 1 8 Disposal Pos : 10.3 /00003 Standard Kapitel/General M odul Entsorg ung @ 0\mod_1234269404935_9.doc @ 6180 @ @ 1 Please observe the respective statutory requirements with respect to disposal. Information on disposal of electrical and electronic machines in the European Community.
9 Index Division .............................................................. 12 4 45635-31-01-KL3 ................................................12 Drive output ........................................................ 12 E 5 3 5,000cm .............................................................12 3 500cm ................................................................12 A Amperage ...........................................................11 attaching vibratory feeder .............................
Noise data ...........................................................12 Serial number ..................................................... 11 Noise measurement............................................12 serious injury ........................................................ 6 Notes on the Operating Manual ............................ 5 Service Address ................................................... 8 Number of fuses .................................................11 Speed ..................
CERTIFICATE OF CE-CONFORMITY Translation LABORATORY SAMPLE DIVIDER PT100 Certificate of CE-Conformity according to: EC Mechanical Engineering Directive 2006/42/EC Applied harmonized standards, in particular: DIN EN ISO 12100 Security of machines EC Directive Electromagnetic Compatibility 2004/108/EC Applied standards, in particular: DIN EN 55011 DIN EN 61000-3-2 DIN EN 61000-3-3 DIN EN 61326-1 DIN EN 61000-6-2 Emission Emission Immunity Additional applied standards, in particular DIN EN 61010-1 Safety p
Copyright ® Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany
