Residential Combustion 2015 Application Selection and Cross-Reference Guide
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PAGE New Products 4 Gas Controls Table Of Contents 6 SmartValve™ System Controls 10 Universal Pilot Burners 14 Thermocouples/Thermopiles 18 Ignition Modules 20 Glowfly® Universal Hot Surface Igniter 24 Silicon Carbide Igniters 26 Universal Electronic Fan Timer 28 Universal Integrated Furnace Control 30 Fan and Limit Controls 36 Heating/Cooling Gas Controls Devices Gas Valves Oil/Hydronic Controls GAS CONTROLS OIL/HYDRONIC CONTROLS Oil Primaries 38 Outdoor Reset 42 Aquastats®
New for 2015 As an industry leader in innovation and new product development, Honeywell provides solutions to make your job easier and more profitable. This heating season we're introducing several new products, including a full line of direct replacement 120 V silicon carbide igniters. For distributors who want to simplify their ordering, this full line presents a new vendor consolidation opportunity.
Universal Products In the HVAC industry today time is money, particularly in the service department, and time lost is money lost. Every time your tech can’t complete a job, you could lose money. Every time the tech has to head to the supply house, you could lose money. Every time the tech can’t make it to that last call of the day because of extra trips to the supply house, you could lose money. Honeywell's Universal Product portfolio gives you Universal Product more right parts for more right places.
Gas Valves Honeywell has taken the guesswork out of gas valve selection with our complete line of universal gas valves. Contractors appreciate the reliability, ease of installation and time saved by carrying a select few gas valves on their truck. Carrying a few Honeywell Universal gas valves on each truck reduces the amount of inventory needed while still making sure technicians can complete the job in one trip.
Scan here for installation and product information. VR8215 Gas Controls Direct Ignition Gas Valve • Combination gas controls for use in 24 Vac, 50/60 Hz, single stage, direct ignition, gas fired appliances • Capacities from 15 to 200 cfh natural gas • Multipoise – can be mounted in any direction • 2.
Gas Valves Selection Guide TRADE REPLACEMENTS SPECIFICATIONS (Double-Check Specifications Before Replacement) Universal Service Part VR8345M4302 ACCESSORIES Includes Direct Service Part Replacement Opening Characteristics (standard, step) Inlet/ Outlet Size (in.) Pressure Regulator Setting (psi) Temperature Range VR8345M4302 Standard 3/4 x 3/4 3.5 in. wc (0.87 kPa) -40˚ to 175˚ F (-40˚ to 79˚ C) None Two One None None None VR8304M3509 Standard 1/2 x 3/4 3.5 in. wc (0.
COMPETITIVE REPLACEMENT Honeywell White-Rodgers Robertshaw Gas Controls Universal Service Part 36E36-304, 36C68-423, 36H32-423 VR8304M2501 VR8345M4302 VR8304M4002, VR8304M4804 VR8305M4066, VR8305M4165, VR8305M4231 36G22-214, 36C68-423 720-051 (7200DER) VR8304K3808, VR8304K4814 36E98-304, 36E24-214, 36E52-214 700-052 VR8205H2605, VR8305H4013, VR8305H4039, VR8345K4809 720-070 (7200IPER-S7C), 720-071 (7200IPER-S7C), 720-072 (7200IPER-S7C), 720-073 (7200IPER-LP-S7C) VR8204H1006, VR8204H1055 VR8
SmartValve™ System Controls Honeywell SmartValve™ combines gas flow control and electronic ignition into a single unit, providing safety and simplified wiring and appliance construction. You’ll find Honeywell SmartValves on equipment ranging from furnaces, water heaters, boilers and rooftops to infrared heaters, cooking units and much more.
SmartValve™ • Family members cover the full range of opening characteristics Gas Controls (slow, normal, fast) and ignition systems (hot surface, hot surface pilot) • Universal kits include natural to LP conversion and 3⁄4" to 1⁄2" bushings • Universal family increases service efficiency and reduces truck and warehouse inventory *D iagnostic Testers Input Voltage Harness #396085 Q3450C1185/Q3450C2092 SmartValve Pilot Burner The Q3450 SmartValve pilot burners provide pilot flame ignition and sensing fo
SmartValve™ Control Systems Selection Guide SPECIFICATIONS Includes Ignition/Application Intermittent HSI Pilot with Combustion Air Control and Limit Monitoring Forced Air Furnace Universal Service Part Gas Type SV9541Q2561 Opening Characteristics Ambient Temperature Range 2-Stage 3/4" x 1/2" Reducer Bushings Yes None Yes Two Yes None -40˚ to 175˚ F (-40˚ to 79˚ C) Natural SV9641M4510 Natural to LP Conversion Kit Standard Opening SV9510M2511 Standard Opening -40˚ to 175˚ F (-40˚ to 79˚ C)
SPECIFICATIONS CROSS-REFERENCE Universal Service Part OEM Brands Replaces ICP, Heil, Tempstar, Arcoaire, Comfortmaker, KeepRite SV9540Q2464, SV9541Q3098 SV9641M4510 ICP, Heil, Tempstar, Arcoaire, Comfortmaker, KeepRite, Mestek, Slant/Fin SV9541M2094, SV9540M2229, SV9540M2260, SV9640M4116, SV9640M4124, SV9540M2278, SV9540M2245, SV9640M3126, SV9640M4132 SV9510M2511 Modine SV9510M2347, SV9510M2362, SV9410M2902, SV9510M2412, SV9510M2354, SV9410M2910, SV9510M2388, SV9510M2420 Extension Harness SV95
Universal Pilot Burners Honeywell has made replacing pilots easy with their new line of universal pilot burners. Now four pilots replace over 120 so you can finish the job on the first trip. Reduce costs and make more money with Honeywell Universal Pilots.
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Universal Pilot Burners Cross Reference Q345U1005 Cross Reference Compression Fitting Model Number Hood Angle: Orifice: Gas Type Q345A1008 As Shipped (L) Left Orange = BCR-18 (0.018 in.) NAT As Shipped (1/4") No Q345A1016 As Shipped (L) Left Gray = BBR-12 (0.012 in.) LP As Shipped (1/4") No Auxiliary Bracket Q345A1024 (F) Front Orange = BCR-18 (0.018 in.) NAT As Shipped (1/4") No Q345A1065 (F) Front Orange = BCR-18 (0.018 in.
Hood Angle Orifice Gas Type Compression Fitting Igniter Lead Q3451B1004 (L) Left Orange = BCR-18 (0.018 in.) NAT As Shipped (1/4") As Shipped (36" igniter) Q3451B1079 As Shipped (F) Front Purple = BCR-10 (0.010 in.) LP As Shipped (1/4") As Shipped (36" igniter) Q3451B1095 As Shipped (F) Front Orange = BCR-18 (0.018 in.) NAT As Shipped (1/4") As Shipped (36" igniter) Q3451B1103 (L) Left Orange = BCR-18 (0.018 in.
Thermocouples/Thermopiles Contractors depend on Honeywell for easy installation and reliable performance. Built for long service life, the Honeywell Q313U, Q340A and Q390A will work for nearly all pilot generated millivolt applications. When selecting a thermocouple or thermopile for your next job, look for these Honeywell features: • Variety of lead lengths • Easy installation • Many accessories included • Durability Thermocouple and Thermopile Selection Guide THERMOCOUPLES Lead Length (in.
Q313 Gas Controls Replacement Thermopile • Variety of lead lengths • Push-in clip, split nut and adapter assembly included • Male nut connector for Pilotstat included • Generates 750 mV in a millivolt heating system Q340A Universal Thermocouple • The Q340A, with a maximum amount of copel, is a premium thermocouple with the long life and durability that your customers demand • Variety of lead lengths • Push-in clip, split nut and adapter assembly included • Male nut connector for Pilotstat included •
Ignition Modules Honeywell ignition controls have a long history of safe and reliable performance. Grow your business while reducing inventory with Universal ignition modules. A full lineup of Universal replacement electronic control is available for nearly all intermittent or hot surface ignition applications from gas-fired furnaces to boilers.
S8610U Gas Controls Universal Intermittent Pilot Ignition Module • Flame voltage auto-adjusts for consistent operation • Usable in both single-rod or dual-rod systems • Field-selectable pre-purge and ignition trial timings • Simple diagnostic LED helps direct service effort • Direct pilot flame current readout with standard micro-ammeter • Plug in vent damper connection simplifies installation • Replaces over 400 Honeywell and competitive models S8910U Universal Hot Surface Ignition Module • Replaces ov
Ignition Modules Selection Guide APPLICATIONS TIMINGS Pre-Purge Flame Failure Response Time 4 sec. or 7 sec. Field Selectable 96 sec., 3 Trial Mode Only 32 sec or less 1.5 sec. C 15 sec. or 90 sec. Field Selectable 5 Minute Delay After Failed Trial for Ignition 0 sec. or 30 sec. Field Selectable 2.0 sec. max. C C 15 sec. or 90 sec. Field Selectable 5 Minute Delay After Failed Trial for Ignition 0 sec. 2.0 sec. max. C C 15 sec. or 90 sec.
Universal Service Part S8910U3000 Type of Gas Nat or LP Ignition Source Switched Line Voltage Typical Ignition Hardware CROSS-REFERENCE Includes Honeywell Norton 201, Norton 271, Hot Surface Elements, Q354 Flame Rod S89C1004, S89C1012, S89C1046, S89C1087, S89C1103, S89D1002, S89G1005, S89G1013, S89G1021, S89G1047, S89H1003, S89H1011, S89H1029, S89J1008, S890C1007, S890D1006, S890G1003, S890G1011, S890G1029, S890G1037, S890H1002, S890H1010, S890H1028 Integral Damper Connector S86 Series ,S90 Ser
Universal Hot Surface Igniter Replacing a hot surface igniter can be a tricky job. Furnace designs and specifications change. Appliance designs can be tight and difficult to maneuver in. Then there’s the need to carry a variety of replacement parts to match the range of hot surface igniter configurations out there. Now, those challenges have one reliable solution: Glowfly® from Honeywell.
Scan here for installation and product information. Q3200U2002 Gas Controls Six Pack Q3200U1004 Single Pack Igniter Bracket Replacement Cross Reference a MANUFACTURER American Road Equip. Arco Air Armstrong Air OEM # Q3200U BRACKETb 201W A 1096048 1380680 38322B001 Modine D Mor-Flo A Claire Bros.
Silicon Carbide Igniters Honeywell offers a full line of 120 V direct replacement silicon carbide igniters. Q4100 igniters work with most configurations of element shapes, brackets, connectors, and lead wire lengths. Honeywell igniters are made in the USA and backed by a 2-year warranty.
Lochinvar Luxaire Maddox Majestic Metzger Mor-Flo Nordyne Norton/ St.
Universal Electronic Fan Timer Replaces all others. The new universal platform that will not only integrate control of all combustion blower and circulating an operations in a gas warm air appliance but also replace most ST9120, ST9141 and ST9160 fan timer boards. Save room on your truck or on your shelves with a supply of ST9120U1011 timers and know you’re covered.
Universal Electronic Fan Timer OEM Replacement Guide Replaced Control Model Number Original OEM Appliance 1 2 3 4 5 ST9101A1006 Rheem off off off off off ST9101A1014 Rheem off off off off off ST9101A1022 Trade off off off off off ST9120A1006 Armstrong off off off off off ST9120A2004 Armstrong on off on off off ST9120B1005 Ducane off on off off off ST9120C1012 Snyder General on off off off off ST9120C1020 Nordyne on off off off off ST9120C2002 Y
Universal Integrated Furnace Control The Honeywell Hot Surface Ignition Universal Integrated Furnace Control offers universal compatibility and remote monitoring and diagnostics. Able to replace a large number of furnace controls in single-stage heating and cooling appliances. Honeywell UIFCs are the only controls you need for residential natural or liquid propane fueled furnaces.
Gas Controls HSI Universal Integrated Furnace Control • Complete set of wiring harnesses for universal compatibility and simplified installation allowing for direct replacement of competitive boards • LED indicators provide system status, performance and diagnostic information • EnviraCOM™-enabled for easy setup of local or remote monitoring and diagnostic systems • Ready for remote services, whether you’re replacing old controls or installing new equipment like the VisionPRO™ IAQ, Telephone Access Module
Universal Integrated Furnace Control Selection Guide SKU HARNESS 1809913, B1809913, B18099-13 Main Connector - E Inducer & HSI Connector - F FIELD SETTINGS RECOMMENDATION SW1 SW2 SAFETY TIME SETTINGS SW3 SW4 SW1 60/90/120/180 60/90/120/180 ON OFF 60/90/120/180 60/90/120/180 ON OFF 60/90/120/180 60/90/120/180 10207701 ON 10207702 Amana/Goodman ¹ SW2 10207703 10207704 10207706 10207710 10207714 ON OFF OFF OFF ON Inducer & HSI Connector - G 10207719 102077-02 102077-03 OFF 1020
HARNESS FIELD SETTINGS RECOMMENDATION SAFETY TIME SETTINGS SW1 SW2 SW3 SW4 SW1 SW2 Inducer & HSI Connector - A ON OFF 60/90/120/180 60/90/120/180 OFF OFF Main Connector - D Inducer & HSI Connector - C ON OFF 60/90/120/180 60/90/120/180 ON ON ON OFF 60/90/120/180 60/90/120/180 OFF ON ON OFF OFF Check Settings ON ON 350486 Gas Controls 8068142 8068561 8068563 10334901 99958174 99958175 Rheem/Robert Shaw X13120666010 62-24268-01 Texas Instruments Other Manufacturers SK
Universal Integrated Furnace Control Selection Guide SKU HARNESS FIELD SETTINGS RECOMMENDATION SW1 SW2 SW3 SW4 SAFETY TIME SETTINGS SW1 SW2 50A50-110 50A50-111 ON 50A50-112 50A50-113 50A50-130 50A50-131 OFF 60/90/120/180 60/90/120/180 Inducer & HSI Connector - A OFF 50A50-142 50A50-143 Check Settings 50A50-205 50A50-206 50A50-207 50A50-208 50A50-209 50A50-210 Inducer & HSI Connector - G ON ON OFF 60/90/120/180 ON 60/90/120/180 ON 60/90/120/180 60/90/120/180 ON 60/90/120/180 OFF 6
HARNESS FIELD SETTINGS RECOMMENDATION SW1 SW2 SW3 SW4 SAFETY TIME SETTINGS SW1 3101250000 SW2 OFF 5253733900 31011140002 Gas Controls SKU ON 43101972100 52537074000 OFF 52537077000 031.01234.
Fan and Limit Controls Honeywell fan and limits combines high temperature limit with circulating blower control. As an industry standard for many years, these controls have a large and varied installed base. You’ll find Honeywell fan and limits on a wide range of furnace equipment. Our universal family increases service efficiency and reduces truck and warehouse inventory.
Fan and Limits Selection Guide OS# REGION ELEMENT INSERTION LENGTH (IN.) L4064B2228 US/ Canada 5 L4064R1159 US/ Canada 5 L4064B2236 US/ Canada 8 L4064R1142 US/ Canada 8 L4064B2210 US/ Canada 11.5 L4064R1134 US/ Canada 11.
Oil Primaries Honeywell has set the standard for oil-fired furnaces, boilers and water heaters when it comes to oil primary controls. In addition to delivering dependability and high quality products, Honeywell has gone one step further to create an easy-to-use oil primary control designed to simplify installation and enhance maintenance. Our latest innovation will redefine that standard as the next generation of controls proves, it takes a legend to make one.
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Oil Primaries Selection Guide OIL PRIMARIES Specifications Ignition Type Universal Service Part Lockout Time (sec.) Valve On Delay (sec.) Blower Off Delay (min.) 0/15 0/2/4/6 Alarm Contacts 15 Interrupted Yes* Manual Trip Lever w/ LED Indicator Yes R7284U1004 15 15 0.25 0/15 0/2/4/6 30 No 0/15 45 0/2/4/6 Yes* 15 Yes* 30 R7284U1004 Intermittent 45 Yes Yes* R8184M1051 45 (1) Includes 40 VA transformers and heat/cool thermostat connections for warm-air furnace applications.
Cross-Reference Universal Service Part Interrupted Honeywell Beckett Carlin R7184U1004, R7184P1031, R7184P1049, R7184P1056, R7184P1064, R7184P1072 7505P125M 50200-02S, 602000-02S, 6020002S015120, 6020002S030015, 6020002S030030, 6020002S030120, 6020002S030300, 6020002S030010 R7184A1026, R7184A1075, R7184A1000 7505A0000 40200-02S 669-640,669-670 R7184B1024, R7184B1032, R7184B1016 7505B1500 R7184P1080, R7184P1098 7505P1515 42230-02S 669-440, 669-445, 669-470, 669-540 R7284U1004 White-Rodgers
Outdoor Reset The AquaReset improves comfort and efficiency inside because it knows the weather outside. Our new product is designed to help homeowners save on energy costs by operating their boiler at more efficient settings based on the actual outdoor temperature while providing the necessary heat to maintain a comfortable indoor temperature.
W8735Y1000 Honeywell AquaReset Wireless Outdoor Reset Kit • Upsell opportunity for contractors during a new boiler installation when an Outdoor Reset Ready Aquastat (L7224/L7248) is present • Improves boiler efficiency by resetting the boiler water temperature based on the outdoor temperature • Quick and easy install thanks to RedLINK™ wireless communication • Compatible with any L7224/L7248 Outdoor Reset Ready Aquastat, S9361A Integrated Boiler Control, and R7910 SOLA Controls • Kit includes Wireless
Aquastats ® The boiler industry standard, Honeywell Aquastats have a proven track record, wide OEM new equipment usage and a large installed base. Our electronic Aquastat family builds on this reputation while adding performance-enhancing features. Honeywell service parts have you covered, offering universal compatibility and improved service call efficiency — while keeping both distributor and contractor satisfaction in mind.
L7224 Universal Oil Electronic Aquastat • Complies with 2012 Department of Energy Standards • Diagnostic updates through easy-to-read LED displays • Adjustable high- and low-limit differential • Outdoor reset functionality available with W8735S1000 and W8735Y1000 • Provides multizone control • Thermowell horizontal or vertical and flush mounting • EnviraCOM™ communications enabled • Compatible with W8735S3000 Alarm Module Oil/Hydronic Controls M U LTI - FU N CTION • +/- 2˚ F accuracy and faster
Single-Function Aquastat Selection Guide ® SENSOR AND THERMOWELL FEATURES AND FUNCTIONS Thermowell Included Thermowell Spud Size — 14 NPT (in.) Capillary Length (in.
Product Number1 NOTES CROSS-REFERENCE Notes OEM or Trade Product Number L4006A1009 L4006A1017 L4080B, L4080D Families, L4006A1058, L4006A1827, L4006A2015 L4006A1132 L4006A2023 L4006A1678 L4006A1959 L4006A1967 L4006A2007 L4006E1042 Oil/Hydronic Controls L4006A2148 Canada Only L4006E1067 L4006E1091, L4006E1109, L4006E1117, L4006E1125, L4006E1133 L4006E1091 L4006E1125 L4006H1004 Bracket for Strap-On Mounting L4006G1022 Canada Only L4008A1015 L4008A1130 L4008A1189 L4008E1156 L4008E1040, L4008
Multi-Function Aquastat Selection Guide ® FUEL Product Number L6081A1036 • L8148E1265 • L8124E1016 • L8148J1009 • Oil • Operating Range, Low Limit (˚F) 110 to 220 110 to 220 HIGH LIMIT Differential Temperature, Low Limit (˚F) 10-25 10 to 25 Operating Range, High Limit (˚F) Differential Temperature, High Limit (˚F) 130 to 240 10 fixed 180 to 240 15 fixed 130 to 240 10 fixed 120 to 240 8 fixed L7224U1002 • 110 to 220 10 to 25 130 to 240 5 to 20 adj.
Product Factory Switching Anticipator Number Stop (˚F) Action Setting L6081A1036 SPDT L8148E1265 2 SPST: High Limit & Circulator 0.2 A L8124E1016 2 SPST: High & Low Limit 0.2 A 2 SPST: High Limit & Circulator 0.
AquaPUMP With our popular zone valves, Aquastats, and the energy-saving Aquatrol™ you can meet just about every boiler room need with just one brand. AquaPUMP is the latest in Honeywell’s complete lineup of hydronic heating solutions. AquaPUMP eliminates the guesswork in the boiler room. With three sizes, multiple speeds for each size and the unique Twist-To-Fit flange, AquaPUMP has you covered for every application.
Use this cross-reference tool to meet your installation needs. Each Honeywell circulator replaces both regular and rotated flange models. Model Pump Length GRUNDFOS Speed High PC3F1558IUF00 6.
Relays/Contactors/Transformers Honeywell offers a complete range of relays, contactors and transformers for all your residential and commercial HVAC applications. All Honeywell products are designed to exceed safety and industry life cycle standards. In order to meet these criteria, a statistically significant sample of Honeywell products are tested to failure and to our stringent qualification requirements.
Transformers Honeywell offers NEMA — standard DC20-1992 and general purpose transformers. These transformers are available with single or multiple input voltages and with foot, conduit and plate mounting options. Transformers with circuit breakers that can be manually reset by pressing a button are also available. Honeywell also designs transformers for specific environmental requirements and with specialized termination options.
Relays/Contactors/Transformers Contactors Honeywell offers definite-purpose contactors for heating, cooling and refrigeration applications. • Replace most competitive models • Compact size for easier installation • Meet ARI 780 and UL/CSA/CUR standards.
Fan Centers For fan centers (relay and transformer combination), R8285 and R8239 NEMA rated units offer low-voltage control of line-voltage fan motors and auxiliary circuits in heating, cooling or air-conditioning systems.
Learn More Call toll-free 1-800-328-5111, e-mail info@honeywell.com or YouTube: @honeywellcpro visit www.customer.honeywell.com. Automation and Control Solutions In the U.S.: Honeywell 1985 Douglas Drive North Golden Valley, MN 55422-3992 www.honeywell.com 63-9575 PR July 2015 © 2015 Honeywell International Inc.
