Operation Manual

Cleaning:
Clean machine aer each use.
Use protecve gloves when cleaning to protect hands from metal splinters.
Do not use air gun as this may cause dust and metal lings to enter vents.
1. Extend cuer rod and disconnect from power source.
2. Wipe or brush away all dust and metal lings. Pay parcular aenon to lower half of cuer rod.
3. Connect to power source to complete cut cycle.
Oil Level Check:
Check oil before each use. Hydraulic oil is highly ammable; keep away from sparks and naked
ame. In case of ingeson or eye contact, consult a physician immediately.
1. Adjust stopper and make 3-4 cuts, nong exactly the point in which rebar is breaking.
2. Pinch next bit of rebar, stopping just before it breaks. Unplug machine from power source.
3. Turn unit over so oil plug is uppermost (if machine is hot allow to cool down rst).
4. Remove oil plug and seal washer (never remove when machine is hot).
5. Check oil is level with boom of plug hole. If oil is too low, top up with approved ISO VG46 oil.
6. Remove air bubbles - gently lt cuer lengthways and return to level posion. Top up and lt
cuer in opposite direcon. Repeat this process unl all air has been extracted.
7. Replace seal washer and oil plug.
8. Connect to power source and completely sever rebar.
Oil Change:
Change oil at least once a year or sooner if it appears dirty.
1. Unplug machine from power source.
2. Turn unit over so oil plug is uppermost (if machine is hot allow to cool down rst).
3. Remove oil plug and seal washer (never remove when machine is hot).
4. Turn cuer over and drain oil into a suitable receptacle. When oil ceases to drain, lt machine
to rear to allow oil trapped in piston housing to drain out. When housing is empty, lt unit in
the opposite direcon to empty the residue in the pump case.
5. Once all oil has been drained from the machine, turn unit over so oil plug is uppermost.
6. Slowly ll the machine with fresh oil and replace seal washer and oil plug.
7. Connect machine to power source and follow procedure for Oil Level Check.
Note: Dispose of hydraulic oil in accordance with local regulaons.
Bolt Tightness:
All bolts should be checked for ghtness on a weekly basis or aer every 500 cuts (whichever
comes rst).
Carbon Brushes:
Inspect carbon brushes on a monthly basis. Worn brushes will result in power loss and cause
irreparable damage to the armature’s commutator. Check brushes immediately if a loss of power
or electrical fault is experienced.
Replacing Carbon Brushes:
1. Unplug machine from power source.
2. Locate the brush caps on both sides near the back of the motor housing (remove rear cover
to access brush caps on some models).
3. Open the brush caps with a screwdriver and remove carbon brushes from the machine.
4. Inspect the carbon brushes and replace where worn or damaged.
5. Reinstall new carbon brushes and brush caps securely.