Specifications

ManualsBrandsRenault ManualsAutomotive2009 CLIO

"The repair procedures given by the manufacturer in this document are based on the

technical specifications current when it was prepared.

The procedures may be modified as a result of changes introduced by the manufacturer in

the production of the various component units and accessories from which the vehicles are

constructed".

Copying or translating, in part or in full, of this document or use of the service part reference

numbering system is forbidden without the prior written authority of Renault.

JULY 2009 EDITION ANGLAISE

X85

Electrical equipment

80A

BATTERY

80B

HEADLIGHTS

81A

REAR LIGHTING

81B

INTERIOR LIGHTING

81C

FUSES

82A

ENGINE IMMOBILISER

82B

HORN

83A

INSTRUMENT PANEL

83C

ON-BOARD TELEMATICS SYSTEM

83D

CRUISE CONTROL

84A

CONTROL - SIGNALS

Summary of content (434 pages)

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8 Electrical equipment 80A BATTERY 80B HEADLIGHTS 81A REAR LIGHTING 81B INTERIOR LIGHTING 81C FUSES 82A ENGINE IMMOBILISER 82B HORN 83A INSTRUMENT PANEL 83C ON-BOARD TELEMATICS SYSTEM 83D CRUISE CONTROL 84A CONTROL - SIGNALS X85 JULY 2009 "The repair procedures given by the manufacturer in this document are based on the technical specifications current when it was prepared.
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85A WIPING - WASHING 86A RADIO 86B CAR PHONE 87B PASSENGER COMPARTMENT CONNECTION UNIT 87C OPENING ELEMENT MANAGEMENT 87D ELECTRIC WINDOWS - SUNROOF 87F PARKING DISTANCE CONTROL 87G ENGINE COMPARTMENT CONNECTION UNIT 88A WIRING HARNESS 88C AIR BAG AND PRETENSIONERS 88D DRIVER'S POSITION X85 JULY 2009 "The repair procedures given by the manufacturer in this document are based on the technical specifications current when it was prepared.
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CLIO III - Section 8 CLIO III - Section 8ContentsPages Contents Pages 80A Battery: Removal - Refitting 80A-1 Battery: Precautions for the repair 80A-4 Battery tray: Removal Refitting 80B 80B BATTERY 80A-5 HEADLIGHTS Headlight beam adjustment rear sensor: Removal Refitting 80B-37 Xenon headlight high voltage unit: Removal - Refitting 80B-38 Front lighting computer: Removal - Refitting 80B-40 HEADLIGHTS Front lighting: List and location of components 81A REAR LIGHTING 80B-1 Rear lighting
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Contents 81B INTERIOR LIGHTING Interior lighting: Function 81C 81B-1 HORN Audible warning: Removal Refitting 82B-1 Interior lighting: List and location of components 81B-3 Interior light: Removal Refitting 81B-5 Courtesy light: Removal Refitting 81B-6 Clock: Before/after repair procedure 83A-1 Lower door light: Removal Refitting 81B-7 Instrument panel: Removal Refitting 83A-3 Storage compartment light: Removal - Refitting 81B-8 Instrument panel: Before/ after repair procedure 83A-4 Lu
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Contents 84A CONTROL - SIGNALS Rotary switch: Removal Refitting Steering column switch assembly: List and location of components 84A-1 84A-2 WIPING - WASHING Rain and light sensor: Removal - Refitting 85A-5 Windscreen wiper blade: Removal - Refitting 85A-7 Windscreen wiper arm: Removal - Refitting 85A-8 Steering column switch assembly: Removal Refitting 84A-4 Wiping arm: Removal Refitting 85A-9 Screen wiper switch: Removal - Refitting 84A-8 Signals and lighting switch: Removal - Refitting
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Contents 86A Rear speakers: Removal Refitting 86A-15 Display: Removal - Refitting 86A-18 Radio control satellite: Removal - Refitting 86A-19 Receiver: Removal - Refitting 86A-20 Offset multimedia socket: Removal - Refitting Offset multimedia socket computer: Removal Refitting 86B 87D RADIO 86A-21 86A-23 CAR PHONE Car phone: List and location of components 87B Computer: Removal Refitting 86B-3 "Hands-free" microphone: Removal - Refitting 86B-4 87F PASSENGER COMPARTMENT CONNECTION UNIT
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Contents 88A WIRING HARNESS Headlining wiring: Removal Refitting Computers: List and location of components Diagnostic socket: List and location of components Wiring: Precautions for the repair Front bumper wiring: Connector access Front bumper wiring: Removal - Refitting Front left-hand wiring: Connector access Front left-hand wiring: Removal - Refitting Engine wiring: Connector access Engine wiring: Removal Refitting Dashboard wiring: Connector access Dashboard wiring: Removal Refitting Driver's front s
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BATTERY Battery: Removal - Refitting K4J or K4M or M4R Tightening torquesm positive battery terminal nut battery bracket nut 80A 6 N.m 12 N.m fuse holder nuts 6 N.m negative battery terminal nut 6 N.m IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 80A, Battery, Battery: Precautions for the repair, page 80A-4) . REMOVAL I - REMOVAL PREPARATION OPERATION a 112214 a Remove the air resonator by pressing the clip (1) .
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BATTERY Battery: Removal - Refitting 80A 2 - REMOVAL 112216 a Remove the small part of the battery cover (3) . 127361 a Remove the nuts (5) from the protective fuse holder. II - OPERATION FOR REMOVAL OF PART CONCERNED a Remove the charge terminal (6) . a Disconnect the protective fuse holder. 1 - DISCONNECTING a Unclip the degassing pipe (7) . a Remove: - the nut from the battery bracket, - the battery bracket (8) , - the battery.
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BATTERY Battery: Removal - Refitting a Torque tighten the positive battery terminal nut (6 N.m). 80A III - FINAL OPERATION a Clip: - the small part of the battery housing, WARNING - the large part of the battery housing. Poor contact may cause starting or charging faults, create sparks and cause the battery to explode. K4J or K4M or M4R (see 80A, Battery, Battery: Precautions for the repair, page 80A-4) .
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BATTERY Battery: Precautions for the repair 80A I - SAFETY IMPORTANT 1 - DANGER: RISK FROM ACID LINKED TO HANDLING To avoid all risk of sparks, ensure that all electrical consumers are fully switched off. Sulphuric acid is a highly aggressive and toxic substance which corrodes most metals. When a battery is being charged inside a building, switch off the charger before connecting or disconnecting the battery.
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BATTERY Battery tray: Removal - Refitting 80A Tightening torquesm bolts (M8) of the battery base shield 21 Nm bolt (M6) of the battery base shield 8 Nm REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . II - OPERATION FOR REMOVAL OF PART CONCERNED 108191 a Unclip the battery protective tray at (3) . 108190 a Unclip the power feed fuse board support (1) . a Remove the power feed fuse board support (2) .
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BATTERY Battery tray: Removal - Refitting 108262 a Remove: - the battery base shield bolts (7) (M8), - the battery base shield bolt (8) (M6). a Unclip the harness attached to the battery base shield. a Remove the battery base shield. REFITTING REFITTING OPERATION FOR PART CONCERNED a Refit the battery base shield and the mounting bolts. a Torque tighten: - the bolts (M8) of the battery base shield (21 Nm), - the bolt (M6) of the battery base shield (8 Nm).
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HEADLIGHTS Front lighting: List and location of components 80B DOCUMENTATION PHASE 1 I - LIST OF COMPONENTS II - POSITION OF THE COMPONENTS The front lighting consists of: Headlight - headlights (see 80B, Headlights, Headlight: Removal - Refitting, page 80B-7) - halogen bulbs (see 80B, Headlights, Headlight bulb: Removal - Refitting, page 80B-17) - headlight beam adjustment actuator (see 80B, Headlights, Remote headlight beam adjustment actuator: Removal - Refitting, page 80B-31) - side indicators (se
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HEADLIGHTS Front lighting: List and location of components 80B DOCUMENTATION PHASE 1 FOG LIGHTS WITHOUT DISCHARGE LAMPS Front fog light Halogen bulb (dipped beam headlight) 112961 Beam adjustment actuator 112227 Front fog light bulb 112960 Side indicator 112227 111962 80B-2
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HEADLIGHTS Front lighting: List and location of components 80B DOCUMENTATION PHASE 1 Headlight adjustment rear sensor DISCHARGE LAMPS Xenon bulb (dipped beam headlight) 115044 115052 Headlight adjustment front sensor Xenon headlight high voltage unit 115061 115046 80B-3
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HEADLIGHTS Front lighting: List and location of components DOCUMENTATION PHASE 1 Front lighting computer 113503 80B-4 80B
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HEADLIGHTS Front lighting: List and location of components 80B DOCUMENTATION PHASE 2 I - LIST OF COMPONENTS Halogen bulbs (without additional cornering light) The front lighting consists of: - headlights (see 80B, Headlights, Headlight: Removal - Refitting, page 80B-7) - halogen bulbs (see 80B, Headlights, Headlight bulb: Removal - Refitting, page 80B-17) - headlight beam adjustment actuators (see 80B, Headlights, Remote headlight beam adjustment actuator: Removal - Refitting, page 80B-31) - side indica
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HEADLIGHTS Front lighting: List and location of components 80B DOCUMENTATION PHASE 2 Headlight beam adjustment actuator FOG LIGHTS Front fog light 139596 Side indicator 139583 Front fog light bulb 139593 139619 80B-6
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HEADLIGHTS Headlight: Removal - Refitting 80B II - OPERATION FOR REMOVAL OF PART CONCERNED DISCHARGE LAMPS, and DOCUMENTATION PHASE 1 DOCUMENTATION PHASE 1 a IMPORTANT To prevent eye injuries: - do not look at a xenon bulb when lit (voltage when lit 20000 V), - do not light a bulb which has not been fitted into its headlight. IMPORTANT To prevent burns, wait until the « computers power unit » assemblies are cold before removal. REMOVAL 112003 a Remove the upper bolts (1) from the headlight.
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HEADLIGHTS Headlight: Removal - Refitting 80B REFITTING DOCUMENTATION PHASE 2 I - REFITTING OPERATION FOR PART CONCERNED a Connect the headlight connectors a Refit the headlight. II - FINAL OPERATION DISCHARGE LAMPS, and DOCUMENTATION PHASE 1 a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Adjust the headlights (see 80B, Headlights, Headlight: Adjustment, page 80B-9) . a Refit: 139588 a Remove the upper bolts (4) from the headlight.
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HEADLIGHTS Headlight: Adjustment 80B DOCUMENTATION PHASE 1 Equipment required WITHOUT DISCHARGE LAMPS a Place the headlight adjustment and checking tool adjusted to -1% in front of the vehicle. headlight adjustment and checking tool ADJUSTMENT DISCHARGE LAMPS I - PREPARATION OPERATION FOR CHECK a Place the vehicle in a working area equipped with a two-post lift. Note: a Place the headlight adjustment and checking tool adjusted to -1.3% in front of the vehicle.
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HEADLIGHTS Headlight: Adjustment 80B DOCUMENTATION PHASE 1 112960 117449 a Using the headlight adjustment and checking tool : - perform lateral adjustment of the headlight using the screw (2) , - perform the beam adjustment using the screw located above the headlight (1) .
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HEADLIGHTS Headlight: Adjustment 80B DOCUMENTATION PHASE 1 2 - Right-hand headlight a Raise the vehicle (see Vehicle: Towing and lifting) (02A, Lifting equipment). JAPAN SPECIAL FEATURES a Remove: - the front right-hand wheel (see Wheel: Removal Refitting) (35A, Wheels and tyres), - the front section of the front right-hand wheel arch liner (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
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HEADLIGHTS Headlight: Adjustment 80B DOCUMENTATION PHASE 1 117352 117449 a Using the headlight adjustment and checking tool : - perform lateral adjustment of the headlight using the screw (6) , - perform the beam adjustment using the screw located above the headlight (7) . JAPAN SPECIAL FEATURES 117454 117451 a Move aside the washer fluid pump electrical wiring (8) to access the adjustment screw.
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HEADLIGHTS Headlight: Adjustment DOCUMENTATION PHASE 1 117449 a Using the headlight adjustment and checking tool : - perform lateral adjustment of the headlight using the screw (9) , - perform the beam adjustment using the screw located above the headlight (10) . IV - FINAL OPERATION a Raise the vehicle. a Remove the front wheels (see Wheel: Removal Refitting) (35A, Wheels and tyres).
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HEADLIGHTS Headlight: Adjustment 80B DOCUMENTATION PHASE 2 a Remove: Equipment required - the front wheels (see Wheel: Removal - Refitting) (35A, Wheels and tyres), headlight adjustment and checking tool - the front section of the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection). ADJUSTMENT a Refit the front wheels (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
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HEADLIGHTS Headlight: Adjustment 80B DOCUMENTATION PHASE 2 1 - Left-hand headlight 139625 139592 a Using the headlight adjustment and checking tool : - perform lateral adjustment of the headlight using the screw (1) , - perform the beam adjustment using the screw located above the headlight (2) . 2 - Right-hand headlight 117452 117453 a Move aside the washer fluid pump wiring (3) to access the lateral adjustment screw.
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HEADLIGHTS Headlight: Adjustment 80B DOCUMENTATION PHASE 2 139624 139623 a Using the headlight adjustment and checking tool : - perform lateral adjustment of the headlight using the screw (5) , - perform the beam adjustment using the screw located above the headlight (4) . IV - FINAL OPERATION a Raise the vehicle. a Remove the front wheels (see Wheel: Removal Refitting) (35A, Wheels and tyres).
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 1 REMOVAL II - OPERATION FOR REMOVAL OF PART CONCERNED DISCHARGE LAMPS 1 - Direction indicator bulb a IMPORTANT To prevent eye injuries: - do not look at a xenon bulb when lit (voltage when lit 20000 V), - do not light a bulb which has not been fitted into its headlight. IMPORTANT To prevent burns, wait until the « computers power unit » assemblies are cold before removal.
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 1 112961 112961 a Unclip the bulb holder from the side light bulb at (3) . a Disconnect the connector from the main beam headlight bulb. a Remove the side light bulb from the bulb holder. a Unlock the clip (5) of the main beam headlight bulb. a Remove the main beam headlight bulb. 3 - Main beam headlight bulbs 4 - Dipped beam headlight bulb 112962 a Remove the sealing cover (4) . 112962 a Remove the sealing cover (6) .
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 1 WITHOUT DISCHARGE LAMPS 115043 112961 a Unclip the clip (9) from the dipped beam headlight bulb. a Disconnect the connector from the dipped beam headlight bulb. WARNING a Unclip the clip of the dipped beam headlight bulb at (7) . To prevent any breakages, handle the bulb by its base. If you should touch the glass, clean it with alcohol and a lint-free cloth. a Remove the dipped beam headlight bulb.
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 1 DISCHARGE LAMPS 112959 a Disconnect the connector from the additional cornering light bulb. a Unlock the clip of the additional cornering light bulb at (11) . a Remove the additional cornering light bulb. 12398 REFITTING a I - REFITTING PREPARATION OPERATION WARNING a To prevent any breakages, handle the bulb by its base. If you should touch the glass, clean it with alcohol and a lint-free cloth.
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 1 a Adjust the headlights (see 80B, Headlights, Headlight: Adjustment, page 80B-9) . 3 - Main beam headlight bulbs a Refit the main beam headlight bulb. a Refit: a Lock the clip of the main beam headlight bulb. a Connect the connector of the main beam headlight bulb. - the front bumper (see Front bumper: Removal Refitting) (55A, Exterior protection), a Refit the sealing cover.
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 2 REMOVAL a Note: Do not remove the headlight to replace the bulbs. I - REMOVAL PREPARATION OPERATION a Switch off the ignition. F4R For the left-hand headlight bulbs 142248 a Remove the soundproofing unit nuts (3) . a Move aside the soundproofing unit. 142247 a Disconnect the vacuum pipe (1) of the soundproofing unit control solenoid valve (2) .
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED 1 - Direction indicator bulb 139598 a Unclip: - the bulb holder (6) from the headlight, - the side light bulb from the bulb holder. 139594 a Unlock the bulb holder (4) by turning it a quarter of a turn anti-clockwise. 3 - Main beam headlight bulbs a Remove the direction indicator bulb from the bulb holder. 2 - Side light bulb 139595 a Remove the sealing cover (7) .
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 2 141253 a Unclip the dipped beam headlight bulb. a Disconnect the connector (11) from the dipped beam headlight bulb. 139597 a Unclip the main beam headlight bulb (8) . a Remove the dipped beam headlight bulb. b - Halogen headlight with additional cornering light a Remove the main beam headlight bulb. a Disconnect the connector (9) from the main beam headlight bulb.
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HEADLIGHTS Headlight bulb: Removal - Refitting 80B DOCUMENTATION PHASE 2 139600 a Disconnect the connector (1 3) from the dipped beam headlight bulb. a Unlock the clip (14) from the dipped beam headlight bulb. a Remove the dipped beam headlight bulb. 139599 a Unclip the additional cornering light bulb (16) . a Remove the additional cornering light bulb. a Disconnect the connector (17) from the additional cornering light bulb.
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HEADLIGHTS Headlight bulb: Removal - Refitting DOCUMENTATION PHASE 2 3 - Main beam headlight bulbs a Connect the connector to the main beam headlight bulb. a Refit: - the main beam headlight bulb by clipping it onto the headlight, - the sealing cover. 4 - Dipped beam headlight bulb a - Halogen headlight without additional cornering light a Refit the dipped beam headlight bulb. a Connect the connector of the dipped beam headlight. a Refit the sealing cover.
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HEADLIGHTS Front fog light bulb: Removal - Refitting 80B FOG LIGHTS REMOVAL I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment). a Raise the vehicle. 139619 a Remove the front fog light bulb (3) anti-clockwise. REFITTING 139851 I - REFITTING OPERATION FOR PART CONCERNED a a Unclip the access flap (1) . Note: II - OPERATION FOR REMOVAL OF PART CONCERNED When replacing a bulb, only use approved bulbs.
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HEADLIGHTS Front fog light: Removal - Refitting 80B FOG LIGHTS REMOVAL - the fog light bolts. a Connect the connector. I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
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HEADLIGHTS Front fog light: Removal - Refitting FOG LIGHTS DOCUMENTATION PHASE 2 139850 a Adjust the fog lights using a screwdriver.
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HEADLIGHTS Side indicator: Removal - Refitting 80B Special tooling required Car. 1363 Set of trim removal levers. REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 139627 a Remove: - the side indicator (2) from the bulb holder (3) , - the bulb from the bulb holder. REFITTING 139626 a Unclip the side indicator (1) by inserting the tool (Car. 1363) from underneath. REFITTING OPERATION FOR PART CONCERNED a Note: If the bulbs are changed, use approved bulbs.
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HEADLIGHTS Remote headlight beam adjustment actuator: Removal - Refitting 80B DOCUMENTATION PHASE 1 II - OPERATION FOR REMOVAL OF PART CONCERNED DISCHARGE LAMPS a IMPORTANT To prevent burns, wait until the « computers power unit » assemblies are cold before removal. IMPORTANT To prevent eye injuries: - do not look at a xenon bulb when lit (voltage when lit 20000 V), - do not light a bulb which has not been fitted into its headlight. 115041 a Press on (1) .
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HEADLIGHTS Remote headlight beam adjustment actuator: Removal - Refitting 80B DOCUMENTATION PHASE 1 REFITTING II - FINAL OPERATION a Refit: I - REFITTING OPERATION FOR PART CONCERNED - the sealing cover, - the headlight (see 80B, Headlights, Headlight: Removal - Refitting, page 80B-7) . a Lower the vehicle. DISCHARGE LAMPS a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Adjust the headlight beam (see 80B, Headlights, Headlight: Adjustment, page 80B-9) .
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HEADLIGHTS Remote headlight beam adjustment actuator: Removal - Refitting 80B DOCUMENTATION PHASE 2 REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).
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HEADLIGHTS Remote headlight beam adjustment actuator: Removal - Refitting DOCUMENTATION PHASE 2 - the front section of the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection), - the front wheels (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
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HEADLIGHTS Headlight beam adjustment front sensor: Removal - Refitting 80B DISCHARGE LAMPS a Remove: Equipment required - the front wheels (see Wheel: Removal - Refitting) (MR 392, 35A, Wheels and tyres), Diagnostic tool - the front axle subframe (see Front axle subframe: Removal - Refitting) (MR 392, 31A, Front axle components). Tightening torquesm steering box bolt 105 N.
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HEADLIGHTS Headlight beam adjustment front sensor: Removal - Refitting 80B DISCHARGE LAMPS EQUIPMENT LEVEL SPORT EQUIPMENT LEVEL SPORT a Fit the headlight beam adjustment front sensor with its mounting. a Refit the steering box bolt. a Clip the ball joint onto the bracket. a Torque tighten the steering box bolt (105 N.m).
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HEADLIGHTS Headlight beam adjustment rear sensor: Removal - Refitting 80B REFITTING Equipment required I - REFITTING PREPARATIONS OPERATION Diagnostic tool a WARNING Tightening torquesm rear height sensor support mounting bolts The headlight beam adjustment sensor clip is very fragile. If the clip breaks during the removal operation, the whole headlight beam adjustment sensor must be replaced.
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HEADLIGHTS Xenon headlight high voltage unit: Removal - Refitting 80B Tightening torquesm high voltage unit mounting bolts 12 Nm REMOVAL I - REMOVAL PREPARATION OPERATION a IMPORTANT - To prevent eye injuries, do not look at a xenon bulb when lit (lighting voltage of 20,000 V). - Wait until the « computer-power unit » assemblies have cooled before removing them. - It is forbidden to switch on a xenon bulb if the bulb is not fitted in the headlight (risk of serious eye injury).
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HEADLIGHTS Xenon headlight high voltage unit: Removal - Refitting REFITTING I - REFITTING PREPARATION OPERATION a WARNING The seal must be replaced when replacing the high voltage unit. II - REFITTING OPERATION FOR PART CONCERNED a Connect the connectors. Note: Check that the connectors are locked correctly. a Refit the high voltage unit with a new seal. a Tighten to torque the high voltage unit mounting bolts (12 Nm). III - FINAL OPERATION a Refit the headlight (see Xenon headlight: Removal - Refitting) .
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HEADLIGHTS Front lighting computer: Removal - Refitting 80B DISCHARGE LAMPS Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 393, 55A, Exterior protection). Note: The computer controls the additional cornering lights and the xenon bulbs (depending on the vehicle equipment level).
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REAR LIGHTING Rear lighting: List and location of components 81A Rear light bulbs I - LIST OF COMPONENTS The rear lighting is composed of: - the rear lights on the wing (see 81A, Rear lighting, Rear wing light: Removal - Refitting, page 81A-5) - rear light bulbs (see 81A, Rear lighting, Rear light bulb: Removal - Refitting, page 81A-7) - a high-level brake light (see 81A, Rear lighting, 3rd brake light: Removal - Refitting, page 81A-10) - the rear fog lights (see 81A, Rear lighting, Rear fog lights: Remo
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REAR LIGHTING Rear lighting: List and location of components 81A Rear fog light K85, and DOCUMENTATION PHASE 1 Rear lights on the wing 121932 Number plate lights 127402 Rear light bulbs 113331 127355 81A-2 (1) Brake light and side light bulb (2) Direction indicator bulb (3) Reversing light bulb
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REAR LIGHTING Rear lighting: List and location of components High level brake light 81A Number plate lights 127402 127364 Rear fog lights B85 or C85 or S85, and DOCUMENTATION PHASE 2 Rear lights on the wing 127402 139585 81A-3
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REAR LIGHTING Rear lighting: List and location of components Rear light bulbs 81A Rear fog lights 139584 (1) Brake light and side light bulb (2) Reversing light bulb (3) Direction indicator bulb 139585 Number plate lights High level brake light 113331 139586 81A-4
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REAR LIGHTING Rear wing light: Removal - Refitting 81A B85 or C85 or S85 REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Open the luggage compartment. 112446 a Position the rear light on the wing using the centring devices (2) . a Refit the bolts for the rear light on the wing. a Close the luggage compartment. 112415 a Remove the bolts from the rear wing light (1) . a Remove the rear wing light. a Disconnect the connector from the rear light on the wing. a Remove the rear light.
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REAR LIGHTING Rear wing light: Removal - Refitting 81A K85 REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Open the luggage compartment. 127351 a Position the rear light on the wing using the centring devices (2) . a Refit the bolts for the rear light on the wing. a Close the luggage compartment. 127352 a Remove the bolts from the rear wing light (1) . a Remove the rear wing light. a Disconnect the connector from the rear light on the wing. a Remove the rear light.
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REAR LIGHTING Rear light bulb: Removal - Refitting 81A REMOVAL K85, and DOCUMENTATION PHASE 1 I - REMOVAL PREPARATION OPERATION a Remove the rear light on the wing (see 81A, Rear lighting, Rear wing light: Removal - Refitting, page 81A-5) . B85 or C85 or S85, and DOCUMENTATION PHASE 1 127351 a Unclip the bulb holder plate by pressing clips (4) and (5) . B85 or C85 or S85, and DOCUMENTATION PHASE 2 112446 a Unclip the bulb holder plate (1) by pressing clips (2) and (3) .
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REAR LIGHTING Rear light bulb: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED 81A K85, and DOCUMENTATION PHASE 1 B85 or C85 or S85, and DOCUMENTATION PHASE 1 127355 112447 (1) Brake light and side light bulb (2) Reversing light bulb (3) Direction indicator bulb (4) Rear fog light bulb (1) Brake light and side light bulb (2) Direction indicator bulb (3) Reversing light bulb a Remove the bulbs from the bulb holders. Note: a Remove the bulbs from the bulb holders.
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REAR LIGHTING Rear light bulb: Removal - Refitting a Refit the rear light on the wing (see 81A, Rear lighting, Rear wing light: Removal - Refitting, page 81A-5) . B85 or C85 or S85, and DOCUMENTATION PHASE 2 139584 (1) Brake light and side light bulb (2) Reversing light bulb (3) Direction indicator bulb 81A a Remove the bulbs from the bulb holders. Note: The layout of bulbs is the same for both rear lights.
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REAR LIGHTING 3rd brake light: Removal - Refitting 81A B85 or C85 or S85 REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 112421 a Apply pressure to the clips (2) to unclip the high level brake light. 112420 a Remove the blanking covers (1) . a Partially remove the raised brake light using a flatblade screwdriver while protecting the tailgate area with masking tape. a Disconnect the connector (3) . a Unclip the window washer jet by moving the clips (4) .
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REAR LIGHTING 3rd brake light: Removal - Refitting K85 REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the tailgate spoiler (see Tailgate spoiler: Removal - Refitting) (56A, Exterior equipment). II - OPERATION FOR REMOVAL OF PART CONCERNED 127360 a Remove: - the bolts (1) of the high-level brake light on the tailgate, - The high-level brake light. a If replacing the high-level brake light,remove the bulb (see 81A, Rear lighting, High level brake light bulb: Removal - Refitting, page 81A-12) .
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REAR LIGHTING High level brake light bulb: Removal - Refitting 81A K85 REMOVAL II - FINAL OPERATION. a Refit: I - REMOVAL PREPARATION OPERATION - the high level brake light (see 81A, Rear lighting, 3rd brake light: Removal - Refitting, page 81A10) , a Remove: - the tailgate spoiler (see Tailgate spoiler: Removal - Refitting) , - the high level brake light (see 81A, Rear lighting, 3rd brake light: Removal - Refitting, page 81A10) .
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REAR LIGHTING High level brake light bulb: Removal - Refitting B85 or C85 or S85 REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the high level brake light (see 81A, Rear lighting, 3rd brake light: Removal - Refitting, page 81A-10) . II - OPERATION FOR REMOVAL OF PART CONCERNED 112445 a Remove the bulb (1) from the bulb holder. Note: When replacing the bulb, use an approved W16W bulb. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the bulb in the bulb holder. II - FINAL OPERATION.
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REAR LIGHTING Rear fog lights: Removal - Refitting 81A Special tooling required Car. 1363 B85 or C85 or S85, and DOCUMENTATION PHASE 2 Set of trim removal levers. REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED K85, and DOCUMENTATION PHASE 1 139631 a Move the rear fog light using the tool (Car. 1363) as a lever at (2) . a Disconnect the rear fog light connector. a Remove the rear fog light. 127356 a Move the rear fog light using the tool (Car. 1363) as a lever at (1) .
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REAR LIGHTING Rear fog lights: Removal - Refitting 81A REFITTING B85 or C85 or S85, and DOCUMENTATION PHASE 2 I - REFITTING PREPARATION OPERATION K85, and DOCUMENTATION PHASE 1 139630 a If the indicator light bulb needs replacing, remove: - the bulb holder (4) by turning it forty-five degrees counter-clockwise, 127357 a If the indicator light bulb needs replacing, remove: - the bulb from the bulb holder.
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REAR LIGHTING Number plate light: Removal - Refitting 81A REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 113331 a Connect the connector. a Refit the light. 113332 a Remove the licence plate light using a flat-blade screwdriver. a Disconnect the connector. 113334 a Unclip the light at (1) to gain access to the bulb. REFITTING REFITTING OPERATION FOR PART CONCERNED a When replacing a bulb, use an approved bulb.
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INTERIOR LIGHTING Interior lighting: Function 81B I - GENERAL INFORMATION Vehicles may be fitted with the following units for lighting the interior of the passenger compartment, depending on the level of equipment: Note: The UCH controls the switching off of the interior lights after a delay of approximately 20 minutes when the light is in forced on position.
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INTERIOR LIGHTING Interior lighting: Function The courtesy light supply (3) passes via the contact (4) implanted on the central mounting and via the sun visor contact (5) . Note: Operation of the switch can be checked by connecting a multimeter at (5) : - mirror cover closed (switch open) = light out = infinite resistance, - mirror cover open (switch closed) = light on = zero resistance.
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INTERIOR LIGHTING Interior lighting: List and location of components 81B II - PASSENGER COMPARTMENT FUSE AND RELAY BOX No.
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INTERIOR LIGHTING Interior lighting: List and location of components IV - COURTESY LIGHT 81B VI - LOWER DOOR LIGHT 101246 113223 Courtesy light (4) Lower door light (6) V - GLOVEBOX LIGHT VII - LUGGAGE COMPARTMENT LIGHT 112294 Glovebox light (5) 112426 Luggage compartment light (7) 81B-4
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INTERIOR LIGHTING Interior light: Removal - Refitting 81B REMOVAL REFITTING OPERATION FOR REMOVAL OF PART CONCERNED REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved W5W bulb. a Connect the connector. a Refit the courtesy light. a Clip the translucent cover in place. 101244 a Unclip the translucent cover (1) using a flat-blade screwdriver, inserting it into notch (2) . 101243 a Pull on the securing tabs .
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INTERIOR LIGHTING Courtesy light: Removal - Refitting S/VIS MIR+FOLD+LIGHT Special tooling required Car. 1597 Trim removal lever. REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 101245 a Unclip the courtesy light at (1) using the (Car. 1597). a Remove the courtesy light. a Disconnect the connector. REFITTING REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved W5W bulb. a Connect the connector. a Clip on the light (1) .
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INTERIOR LIGHTING Lower door light: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 113223 a Unclip the light with a small flat-blade screwdriver. a Disconnect the connector. REFITTING REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved W5W bulb. a Connect the connector. a Refit the light.
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INTERIOR LIGHTING Storage compartment light: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the glovebox (see Glovebox: Removal Refitting) (MR 393, 57A, Interior equipment). II - OPERATION FOR REMOVAL OF PART CONCERNED 112442 a Remove the glove compartment light. a Disconnect the connector. Note: The switch is built into the light. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Replace the bulb with an approved C5W bulb. a Connect the connector. a Clip the light in place.
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INTERIOR LIGHTING Luggage compartment light: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 112426 a Unclip the luggage compartment light. a Disconnect the connector. REFITTING REFITTING OPERATION FOR PART CONCERNED a To replace a bulb, use an approved C5W bulb. a Connect the connector. a Clip the boot light in place.
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FUSES Fuses: List and location of components No. Description (1) Passenger compartment fuse and relay box (2) Consumer cut-out fuse (3) Additional relay/fuse box (4) Battery protection fuses (5) Protection and switching unit (6) Power supply fuse board (7) Optional relay unit 81C I - PASSENGER COMPARTMENT FUSE AND RELAY BOX 112441 LEFT-HAND DRIVE RIGHT-HAND DRIVE 112805 Open the access flap to gain access to the unit. 112440 Open the access flap to gain access to the unit.
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FUSES Fuses: List and location of components 81C RIGHT-HAND DRIVE 112804 112804 II - CONSUMER CUT-OUT FUSE LEFT-HAND DRIVE III - ADDITIONAL FUSE AND RELAY BOX LEFT-HAND DRIVE Remove the glovebox (see Glovebox: Removal - Refitting) (MR 393, 57A, Interior equipment) to access the box.
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FUSES Fuses: List and location of components 81C RIGHT-HAND DRIVE Remove the lower dashboard trim (see Dashboard: Removal - Refitting) (MR 393, 57A, Interior equipment)to access the box. 108457 V - PROTECTION AND SWITCHING UNIT 112966 IV - BATTERY PROTECTION FUSES 112213 This box is located in the engine compartment, behind the left headlamp. Remove the cover to gain access to the unit. 112217 This box is located on the positive battery terminal.
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FUSES Fuses: List and location of components 81C 112972 VII - OPTIONAL RELAY UNIT 112212 VI - POWER SUPPLY FUSE BOARD 112971 112781 This box is located on the front panel of the battery tray. This box is located on the engine-side panel of the battery tray. Remove the cover to gain access to the unit. Remove the cover to gain access to the unit.
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ENGINE IMMOBILISER Immobiliser system: List and location of components I - LIST OF COMPONENTS Number Description (1) Transponder ring (2) Ignition switch (3) or (10) UCH (4) Key (5) Front starting aerial (6) Central starting aerial (7) Rear starting aerial (8) Start button (9) Card reader (11) Electric steering column lock (12) Card 82A 2 - Ignition switch 112435 3 - UCH II - LOCATION OF COMPONENTS VEHICLE WITH KEY 1 - Antenna/Transponder ring 112284 112370 82A-1
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ENGINE IMMOBILISER Immobiliser system: List and location of components 4 - Key 82A 6 - Central starting aerial 107733 113221 7 - Rear starting aerial VEHICLE WITH CARD 5 - Front starting aerial 113222 112796 82A-2
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ENGINE IMMOBILISER Immobiliser system: List and location of components 8 - Start button 82A 10 - UCH 113721 9 - Card reader 112950 11 - Electric steering column lock 112795 82A-3 113335
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ENGINE IMMOBILISER Immobiliser system: List and location of components 12 - Card 101930 82A-4 82A
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ENGINE IMMOBILISER Starting aerial: Removal - Refitting 82A VEHICLE WITH CARD Special tooling required Car. 1363 WITHOUT NAVIGATION AID, and VEHICLEWITHOUT RADIO Set of trim removal levers. a Unclip the glovebox using the (Car. 1363). REMOVAL I - REMOVAL PREPARATION OPERATION 1 - Front starting aerial a Remove the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). 112389 112366 a Unclip the trim at (1) and (2) . a Unclip the centre front panel at (3) .
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ENGINE IMMOBILISER Starting aerial: Removal - Refitting 82A VEHICLE WITH CARD 2 - Central starting aerial a Remove the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). 3 - Rear starting aerial a Remove the luggage compartment carpet. a Lift up the luggage retainer cross member trim. II - REMOVAL OPERATION FOR THE PART CONCERNED 1 - Front starting aerial 112796 a Unclip: - the starting aerial (6) , - the connector.
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ENGINE IMMOBILISER Starting aerial: Removal - Refitting 82A VEHICLE WITH CARD 113222 a Unclip: - the starting aerial (10) , - the connector. 113221 REFITTING a Unclip: - the starting aerial (8) , I - REFITTING OPERATION FOR THE PART CONCERNED - the connector. 3 - Rear starting aerial 101628 a Clip on: 101628 - the aerial connector, - the aerial onto its mounting. a WARNING The retaining clips are fragile; handle with care. Press the retaining clips at (9) .
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ENGINE IMMOBILISER Starting aerial: Removal - Refitting VEHICLE WITH CARD II - FINAL OPERATION 1 - Front starting aerial a Connect the centre front panel connectors. a Clip in the centre front panel beginning with the lower section. RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04 or RADIO NO. 05 or RADIO NO. 06 a Refit the radio (see 86A, Radio, Radio: Removal Refitting, page 86A-8) .
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ENGINE IMMOBILISER Ignition switch: Removal - Refitting 82A REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . 112279 a Remove the door seal. a Unclip the dashboard side face (4) . 112275 a Unclip trim (1) . 112278 a Remove: - the bolt (5) , - the dashboard lower trim (6) . 112276 a Remove: - the plastic rivet (2) , - bolt (3) . 112277 a Remove the lower cover (7) . a Disconnect the connectors.
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ENGINE IMMOBILISER Ignition switch: Removal - Refitting 82A a Remove: - the driver's side front airbag (see 88C, Air bag and Pretensioners, Driver's frontal airbag: Removal - Refitting, page 88C-22) , - the steering wheel (see Steering wheel: Removal - Refitting) (MR 392, 36B, Power-assisted steering). 117403 a Unclip the wiring harness clip. II - OPERATION FOR REMOVAL OF PART CONCERNED 112375 a Remove the bolts (8) under the lower half cowling. a Unclip the lower and upper half cowling.
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ENGINE IMMOBILISER Ignition switch: Removal - Refitting 82A REFITTING I - REFITTING PREPARATIONS OPERATION a Note: To protect against tampering, always secure the ignition switch with a shear bolt. Be sure to recover the sheared-off part of the bolt after it has been tightened. II - REFITTING OPERATION FOR PART CONCERNED 116715 a Remove the bolt (11) . a Disconnect the connector. 108441 a Position the ignition key between the first and second position (+Accessories and +APC) (12) .
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ENGINE IMMOBILISER Ignition switch: Removal - Refitting 82A a Refit: - the bolts (8) under the lower half cowling, - the steering wheel (see Steering wheel: Removal - Refitting) (MR 392, 36B, Power-assisted steering), - the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's frontal airbag: Removal Refitting, page 88C-22) . a Connect the connectors on the lower cover (7) . a Refit: - the lower cover (7) , 108439 a Tighten the shear bolt (14) until the bolt head shears off.
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ENGINE IMMOBILISER Transponder ring: Removal - Refitting 82A VEHICLE WITH KEY REMOVAL I - REMOVAL PREPARATION OPERATION 112279 a Remove the door seal. a Unclip the dashboard side face (4) . 112275 a Unclip trim (1) . 112278 a Remove: 112276 a Remove: - the bolt (5) , - the dashboard lower trim (6) . - the plasti-rivet (2) , - the bolt (3) .
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ENGINE IMMOBILISER Transponder ring: Removal - Refitting 82A VEHICLE WITH KEY II - OPERATION FOR REMOVAL OF PART CONCERNED 112277 a Remove the lower cover (7) . a Disconnect the connectors. 112370 a Unclip the two antenna/transponder ring tabs (10) . a Remove the antenna/transponder ring. a Disconnect the connector (9) . REFITTING I - REFITTING OPERATION FOR PART CONCERNED 112375 a Remove the bolts (8) under the lower half cowling. a Clip on the antenna/transponder ring.
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ENGINE IMMOBILISER Transponder ring: Removal - Refitting VEHICLE WITH KEY - the dashboard lower trim (6) .
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ENGINE IMMOBILISER Start button: Removal - Refitting 82A VEHICLE WITH CARD Special tooling required Car. 1363 Set of trim removal levers. REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). 112389 a Unclip the centre front panel at (3) . 112366 a Unclip the trim at (1) and (2) . RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04 or RADIO NO. 05 or RADIO NO.
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ENGINE IMMOBILISER Start button: Removal - Refitting 82A VEHICLE WITH CARD II - OPERATION FOR REMOVAL OF PART CONCERNED WITHOUT NAVIGATION AID, and VEHICLEWITHOUT RADIO a Clip the glovebox in position. a Clip the trim under the centre front panel. a Refit the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). 113720 a Unclip the start button (5) . REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the start button onto the centre front cover.
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ENGINE IMMOBILISER Electric steering column lock: Removal - Refitting 82A Equipment required Diagnostic tool Tightening torquesm steering column lock mounting bolt 8 Nm REMOVAL I - REMOVAL PREPARATION OPERATION 112279 a Lock the airbag computer using the Diagnostic tool to unlock the steering column lock (see Fault finding - Replacement of components)(MR 394, 88C, Airbags and seat belt pretensioners). a Remove the door seal. a Remove the dashboard side face (4) .
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ENGINE IMMOBILISER Electric steering column lock: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED 82A REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Position the electric steering column lock, a Torque tighten the steering column lock mounting bolt (8 Nm) (8) , a Clip the connector. CODING OF THE ELECTRIC STEERING COLUMN LOCK. a Note: The electric lock is supplied without a code.
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ENGINE IMMOBILISER Electric steering column lock: Removal - Refitting a Clip on: - the plastic rivet, - the dashboard side panel, - the trim (1) , - the door seal, - the dashboard lower trim (6) .
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ENGINE IMMOBILISER Battery for remote door locking control: Removal - Refitting 82A REMOVAL VEHICLE WITH CARD OPERATION FOR REMOVAL OF PART CONCERNED VEHICLE WITH KEY 101930 a Remove the mechanical insert (3) . 107732 REFITTING a Remove the bolt (1) . I - REFITTING PREPARATION OPERATION a WARNING To ensure that the remote control operates correctly, take care not to damage the battery contacts.
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ENGINE IMMOBILISER Battery for remote door locking control: Removal - Refitting II - REFITTING OPERATION FOR PART CONCERNED 82A VEHICLE WITH CARD VEHICLE WITH KEY 101930 a Replace the battery (5) . 107731 a Replace the battery (4) using a flat-blade screwdriver. III - FINAL OPERATION. VEHICLE WITH KEY a Close the key. a Tighten the bolt (1) . VEHICLE WITH CARD a Refit the mechanical insert (6) .
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ENGINE IMMOBILISER Card reader: Removal - Refitting 82A VEHICLE WITH CARD Special tooling required Car. 1363 Set of trim removal levers. REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). 112389 a Unclip the centre front panel at (3) . 112366 a Unclip the trim at (1) and (2) . RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04 or RADIO NO. 05 or RADIO NO.
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ENGINE IMMOBILISER Card reader: Removal - Refitting 82A VEHICLE WITH CARD REFITTING II - REMOVAL OPERATION FOR THE PART CONCERNED I - REFITTING OPERATING FOR THE PART CONCERNED 112795 a Lift up the card reader at the rear section (5) . 112793 a Insert the card reader along the guides. a Clip on the card reader. II - FINAL OPERATION. a Connect the centre front panel connectors. a Clip in the centre front panel beginning with the lower section. RADIO NO. 01 or RADIO NO. 02 or RADIO NO.
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ENGINE IMMOBILISER Card reader: Removal - Refitting VEHICLE WITH CARD WITHOUT NAVIGATION AID, and VEHICLEWITHOUT RADIO a Clip the glovebox in position. a Clip the trim under the centre front panel. a Refit the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment).
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HORN Audible warning: Removal - Refitting Tightening torquesm horn bolt 21 Nm REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 393, 55A, Exterior protection). II - OPERATION FOR REMOVAL OF PART CONCERNED 111997 a Disconnect the connector (1) . a Remove: - the bolt (2) , - the horn. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the horn. a Torque tighten the horn bolt (21 Nm) (2) . a Connect the connector (1) .
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INSTRUMENT PANEL Clock: Before/after repair procedure 83A SETTING THE CLOCK WITHOUT NAVIGATION AID, and RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04 or RADIO NO. 05 or RADIO NO. 06 or RADIO NO. 07 or RADIO NO. 08 a Switch on the ignition. a Switch the radio on. 139852 a Press the « SETTINGS » button (3) . 139780 a Using the central button, select « System settings » in the central display. a Adjusting the hour: press button (1) to obtain the correct value.
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INSTRUMENT PANEL Clock: Before/after repair procedure a Two groups of values appear on the display. a Setting the hour: turn the central button towards the right or left to obtain the correct value. Note: The hour can also be set by pressing on the + or - buttons on the steering column switch. a To move on to setting the minutes, press the « RIGHT » button on the radio or the « RIGHT » button on the steering column switch.
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INSTRUMENT PANEL Instrument panel: Removal - Refitting 83A Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a If replacing the instrument panel, carry out the necessary operations using the Diagnostic tool (see Fault finding - Replacement of components) (MR 394, 83A, Instrument panel). 112273 a Unclip instrument panel at . II - OPERATION FOR REMOVAL OF PART CONCERNED 112271 a Remove the instrument panel (4) . 112272 a Disconnect the connectors.
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INSTRUMENT PANEL Instrument panel: Before/after repair procedure 83A Note: The oil change interval must only be reinitialised after a service in accordance with the maintenance booklet. REINITIALISING THE DISPLAY AFTER A SERVICE IN ACCORDANCE WITH THE MAINTENANCE PROGRAMME a Switch on the ignition. 141255 109918 a Select the « OIL CHANGE INTERVAL » information on the display (1) by pressing the « Trip computer scroll » button (2) .
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INSTRUMENT PANEL Vehicle speed management unit: Removal - Refitting 83A WITHOUT ANTI-LOCK BRAKING SYSTEM Tightening torquesm vehicle speed management unit bolts 12 Nm REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). II - OPERATION FOR REMOVAL OF PART CONCERNED 118172 a Disconnect the vehicle speed management unit connector (2) .
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ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components 83C NAVIGATION AID 1 LEVEL or NAVIGATION AID 1 I - LIST OF COMPONENTS NAVIGATION AID 1 The "navigation" equipment consists of: Radio navigation system - a navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-11) NAVIGATION AID 1 - a radionavigation system (see 8 3 C , On-board telematics system, Radio navigation: Removal Refitting, page 83C-3) - a navigation screen (see 86A, Radio, Display: Removal - Refittin
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ON-BOARD TELEMATICS SYSTEM Navigation: List and location of components NAVIGATION AID 1 LEVEL or NAVIGATION AID 1 NAVIGATION AID 1 LEVEL "Computer - navigation screen" assembly 141263 Multimedia network interface unit 141256 83C-2 83C
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ON-BOARD TELEMATICS SYSTEM Radio navigation: Removal - Refitting NAVIGATION AID 1 Special tooling required Ms. 1544 Tool for removing radios Carm i n a t B e c ke r and Cabasse. REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 116062 a Remove the radio navigation system using tool (Ms. 1544). a Disconnect the radio navigation system connectors. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the radio navigation system connectors. a Refit the radio navigation system.
PAGE 117
ON-BOARD TELEMATICS SYSTEM Navigation computer: Removal - Refitting 83C NAVIGATION AID 1 LEVEL II - OPERATION FOR REMOVAL OF PART CONCERNED Special tooling required Car. 1363 Set of trim removal levers. Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a If the "computer - navigation screen" is being replaced, carry out the necessary operations using the Diagnostic tool (see Fault finding - Replacement of components) (86C, Navigation). a Switch off the ignition.
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ON-BOARD TELEMATICS SYSTEM Navigation computer: Removal - Refitting 83C NAVIGATION AID 1 LEVEL 141256 a Unclip the multimedia network interface unit from the navigation screen support (5) . a Move aside the multimedia network interface unit. 141257 a Remove the navigation screen bolts (7) . a Unclip the navigation screen from the support. a Remove the navigation screen. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a WARNING Do not press on the screen as this may damage it.
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ON-BOARD TELEMATICS SYSTEM Navigation computer: Removal - Refitting NAVIGATION AID 1 LEVEL a Connect: - the connector of the navigation screen, - the aerials on the navigation screen in the position marked during removal, - the connector of the seat belt reminder warning light. a Refit the wiring in the position marked during removal. II - FINAL OPERATION a Clip on the navigation screen upper trim. a Insert the SD card in its housing. a Switch on the ignition.
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ON-BOARD TELEMATICS SYSTEM Multimedia network interface unit: Removal - Refitting 83C NAVIGATION AID 1 LEVEL II - OPERATION FOR REMOVAL OF PART CONCERNED Special tooling required Car. 1363 Set of trim removal levers. Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a When replacing the multimedia network interface unit, carry out the necessary operations using the Diagnostic tool (see Fault finding - Replacement of components) (86C, Multimedia network interface unit).
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ON-BOARD TELEMATICS SYSTEM Multimedia network interface unit: Removal - Refitting 83C NAVIGATION AID 1 LEVEL 141259 a Mark the routing of the wiring and the aerials. 141256 a Unclip the multimedia network interface unit (5) from the navigation screen support. WARNING a Remove the multimedia network interface unit. To ensure correct operation: a Disconnect the multimedia network interface unit connector.
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ON-BOARD TELEMATICS SYSTEM Multimedia network interface unit: Removal - Refitting NAVIGATION AID 1 LEVEL a Refit the wiring in the position marked during removal. WARNING To ensure correct operation: - do not pinch the aerial cables, - do not bend the aerial cables, - do not force the aerial cables when refitting. a Clip on the navigation screen upper trim. II - FINAL OPERATION a Switch on the ignition a Check the operation of the seat belt warning light.
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ON-BOARD TELEMATICS SYSTEM Navigation screen: Removal - Refitting NAVIGATION AID 1 The navigation screen is located in the offset radio display. It is not sold separately. REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Remove the radio display (see 86A, Radio, Display: Removal - Refitting, page 86A-18) . REFITTING REFITTING OPERATION FOR PART CONCERNED a Refit the radio display (see 86A, Radio, Display: Removal - Refitting, page 86A-18) .
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ON-BOARD TELEMATICS SYSTEM Navigation aerial: Removal - Refitting NAVIGATION AID 1 The navigation aerial is the same as the radio aerial. REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Remove the radio aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-11) . REFITTING REFITTING OPERATION FOR PART CONCERNED a Refit the radio aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-11) .
PAGE 125
CRUISE CONTROL Cruise control - speed limiter: List and location of components 83D CRUISE CONTROL I - LIST OF COMPONENTS No.
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CRUISE CONTROL Switch: Removal - Refitting 83D CRUISE CONTROL REFITTING Special tooling required Car. 1363 Set of trim removal levers. I - REFITTING OPERATION FOR PART CONCERNED a Refit the switch on the switch panel. REMOVAL a Connect the connectors. I - REMOVAL PREPARATION OPERATION II - FINAL OPERATION. a Clip the switch panel onto the lower cover. 117287 a Unclip the switch panel (1) using the (Car. 1363). a Disconnect the connectors.
PAGE 127
CONTROL - SIGNALS Rotary switch: Removal - Refitting The rotary switch is part of the steering column control assembly. It cannot be replaced on its own. REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the steering column control assembly (see 84A, Control - Signals, Steering column switch assembly: Removal - Refitting, page 84A-4) .
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CONTROL - SIGNALS Steering column switch assembly: List and location of components 84A Steering wheel gear selector (2) (the selector is an integral part of the rotary switch) No.
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CONTROL - SIGNALS Steering column switch assembly: List and location of components V - REMOTE CONTROL SATELLITE 109918 Car phone control satellite (5) (the satellite is an integral part of the windscreen wiper switch) 84A-3 84A
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CONTROL - SIGNALS Steering column switch assembly: Removal - Refitting 84A REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the driver's frontal airbag (see 88C, Air bag and Pretensioners, Driver's frontal airbag: Removal - Refitting, page 88C-22) , - the steering wheel (see Steering wheel: Removal - Refitting) . a The wheels must be set straight ahead. 112380 a Unclip the protective strip. a Remove the bolt (1) . 112379 a Remove the front door seal a Unclip the dashboard side panel.
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CONTROL - SIGNALS Steering column switch assembly: Removal - Refitting 84A II - OPERATION FOR REMOVAL OF PART CONCERNED 112375 a Remove the lower half cowling mounting bolts (3) . 112377 a Unclip the half covers. 112376 a Remove the gaiter upper trim by pressing down on the clips (4) . a Extract the lower half-cowling from the driving position height adjustment handle.
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CONTROL - SIGNALS Steering column switch assembly: Removal - Refitting 84A 107709 a Undo the rotary switch mounting bolt (6) . 107718 a a Press down on (7) using a flat-blade screwdriver to release the rotary switch. WARNING It is essential to observe the wiring harness routing to prevent it being damaged when the halfshells are refitted. a Remove part of the steering column controls assembly to disconnect the connectors. a Remove the steering wheel control assembly.
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CONTROL - SIGNALS Steering column switch assembly: Removal - Refitting a Refit: - the dashboard side panel. - the steering wheel (see Steering wheel: Removal - Refitting) , - the driver's frontal airbag (see 88C, Air bag and Pretensioners, Driver's frontal airbag: Removal - Refitting, page 88C-22) .
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CONTROL - SIGNALS Screen wiper switch: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the steering column controls assembly (see 84A, Control - Signals, Steering column switch assembly: Removal - Refitting, page 84A-4) . II - OPERATION FOR REMOVAL OF PART CONCERNED 107717 a Disconnect the connector (1) . a Remove the windscreen wiper switch by pressing down on the clips (2) . Note: The remote control satellite and the windscreen wiper switch are one inseparable component.
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CONTROL - SIGNALS Signals and lighting switch: Removal - Refitting 84A REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the steering column controls assembly (see 84A, Control - Signals, Steering column switch assembly: Removal - Refitting, page 84A-4) . II - OPERATION FOR REMOVAL OF PART CONCERNED 107712 a Unclip the light switch (3) by pressing down on the clips. (2) . 107717 a Disconnect the connector (1) . a Free the rotary switch wiring harness.
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CONTROL - SIGNALS Signals and lighting switch: Removal - Refitting REFITTING I - REFITTING OPERATION FOR PART CONCERNED 107718 a Clip the light switch onto the rotary switch. a Connect the connector. a Position the wiring harness as indicated (4) . WARNING It is essential to observe the harness routing to prevent it from being damaged when the covers are refitted.
PAGE 137
CONTROL - SIGNALS Gear selector on the steering wheel: Removal - Refitting 84A REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the driver's airbag (see 88C, Air bag and Pretensioners, Driver's frontal airbag: Removal - Refitting, page 88C-22) , - the steering wheel (see Steering wheel: Removal - Refitting) , - the steering column controls (see 84A, Control Signals, Steering column switch assembly: Removal - Refitting, page 84A-4) .
PAGE 138
CONTROL - SIGNALS Gear selector on the steering wheel: Removal - Refitting 84A II - OPERATION FOR REMOVAL OF PART CONCERNED 112797 a Remove: - the windscreen wiper switch (8) (see 84A, Control - Signals, Screen wiper switch: Removal - Refitting, page 84A-8) , 107709 a Undo the rotary switch mounting bolt (5) . a Press down on (6) using a flat-blade screwdriver to release the rotary switch.
PAGE 139
CONTROL - SIGNALS Gear selector on the steering wheel: Removal - Refitting - the driver's airbag (see 88C, Air bag and Pretensioners, Driver's frontal airbag: Removal - Refitting, page 88C-22) .
PAGE 140
CONTROL - SIGNALS Hazard warning lights and central door control: Removal - Refitting 84A Special tooling required Car. 1363 Set of trim removal levers. REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). 112389 a Unclip the centre front panel at (3) . 112366 a Unclip the trim at (1) and (2) . RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04 or RADIO NO. 05 or RADIO NO.
PAGE 141
CONTROL - SIGNALS Hazard warning lights and central door control: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED 84A WITHOUT NAVIGATION AID, and VEHICLEWITHOUT RADIO a Clip the glovebox in position. a Clip the trim under the centre front panel. a Refit the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). 112432 a Unclip the switch by moving clips (5) .
PAGE 142
CONTROL - SIGNALS ESP inhibitor switch: Removal - Refitting 84A ELECTRONIC STABILITY PROGRAM REFITTING Special tooling required Car. 1363 Set of trim removal levers. I - REFITTING OPERATION FOR PART CONCERNED a Clip the ESP disabling switch onto the switch plate. REMOVAL a Connect the connectors. I - REMOVAL PREPARATION OPERATION II - FINAL OPERATION. a Clip the switch plate onto the lower dashboard trim. 117287 a Unclip the control plate (1) using the tool (Car. 1363).
PAGE 143
CONTROL - SIGNALS Remote headlight beam adjustment control: Removal - Refitting 84A WITHOUT DISCHARGE LAMPS REFITTING Special tooling required Car. 1363 Set of trim removal levers. I - REFITTING OPERATION FOR PART CONCERNED REMOVAL a Refit the headlight remote adjustment control onto the switch plate. I - REMOVAL PREPARATION OPERATION a Connect the connectors. II - FINAL OPERATION. a Clip the switch plate on the dashboard lower trim. 117287 a Unclip the switch plate (1) using the (Car.
PAGE 144
CONTROL - SIGNALS Lighting dimmer: Removal - Refitting REFITTING Special tooling required Car. 1363 84A Set of trim removal levers. I - REFITTING OPERATION FOR PART CONCERNED a Refit the lighting dimmer on the switch plate. REMOVAL a Connect the connectors. I - REMOVAL PREPARATION OPERATION II - FINAL OPERATION. a Clip the switch plate on the dashboard lower trim. 117287 a Unclip the switch plate (1) using the tool (Car. 1363). a Disconnect the connectors. a Remove the plate.
PAGE 145
CONTROL - SIGNALS Exterior rear view mirror control switch: Removal - Refitting 84A DOOR MIRRORS 02 or DOOR MIRRORS 03 REMOVAL REFITTING REFITTING OPERATION FOR PART CONCERNED OPERATION FOR REMOVAL OF PART CONCERNED a Clip the switch onto the interior handle trim. a Connect the connector. a Clip on the interior handle trim. 112430 a Unclip the interior handle trim using a small flatblade screwdriver. a Disconnect the connector.
PAGE 146
CONTROL - SIGNALS Heated rear screen: Repair 84A The screen printed heated grid on the inner face of the window may have an accidental cut, making the affected part of the circuit useless. a Determine the exact location of the cut using a voltmeter. Faults such as these can be repaired by using the heated rear screen varnish available at the. Magasin Pièces de Rechange I - DETERMINING THE EXACT LOCATION OF THE CUT USING A VOLTMETER a Switch on the ignition. a Switch on the heated rear screen supply.
PAGE 147
CONTROL - SIGNALS Heated rear screen: Repair 77324 a The adhesive tape used as a guide must not be removed until approximately one hour after application. The tape must be pulled off perpendicularly to the resistance, in the direction of the arrow. When used at an ambient temperature of 20˚C, the varnish is completely dry in three hours. At lower temperatures the drying time is slightly longer.
PAGE 148
CONTROL - SIGNALS Heated seat pad switch: Removal - Refitting 84A FRONT SEAT WITH HEATING REMOVAL I - REMOVAL PREPARATION OPERATION a Move the seat as far forward as possible. 109256 a Remove: - the seat base height adjustment lever bolts (3) , - the seat base height adjustment lever. 109299 a Unclip the seat belt strap (1) by turning the bolt a quarter of a turn. 109257 a Remove the seat base cover bolt (4) . 109255 a Remove the cover (2) from the seat height adjustment lever.
PAGE 149
CONTROL - SIGNALS Heated seat pad switch: Removal - Refitting 84A FRONT SEAT WITH HEATING REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the heating pad switch onto the seat housing panel. II - FINAL OPERATION. a Connect the seat housing panel connectors. a Clip on: - the rear section of the seat cover, - the front section of the seat cover.
PAGE 150
CONTROL - SIGNALS Driving school repeater electrical control unit: Removal - Refitting SCHOOL VEHICLE REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . II - OPERATION FOR REMOVAL OF PART CONCERNED 112303 a Remove: - the bolts (1) from the driving school repeater control electrical unit, - the driving school repeater control electrical unit. a Disconnect the driving school repeater control electrical unit connectors.
PAGE 151
WIPING - WASHING Wiping and washing: List and location of components 85A II - PROTECTION AND SWITCHING UNIT No.
PAGE 152
WIPING - WASHING Wiping and washing: List and location of components IV - UCH 85A VI - WIPER SWITCH 112797 VII - WINDSCREEN WIPER MOTOR 112284 V - RAIN AND LIGHT SENSOR 113336 101630 85A-2
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WIPING - WASHING Wiping and washing: List and location of components VIII - REAR SCREEN WIPER MOTOR 85A X - HEADLIGHT WASHER PUMP 112416 IX - WASHER PUMP 113501 85A-3 113502
PAGE 154
WIPING - WASHING Wiping and washing: Function I - AUTOMATIC OPERATION vehicles may be fitted with a wiper stalk with a sensitivity adjustment ring for the rain sensor. In this instance the vehicles have: - a sensor sensitivity ring on the wipers stalk, - rain and light sensors. To operate the system, move the wiper stalk to the « intermittent » position. If switching the ignition off, reposition the stalk at « stop » then « intermittent » .
PAGE 155
WIPING - WASHING Rain and light sensor: Removal - Refitting 85A LIGHTS + AUTOMATIC WINDSCREEN WIPER REMOVAL II - OPERATION FOR REMOVAL OF PART CONCERNED I - REMOVAL PREPARATION OPERATION 101630 101715 a Unclip the upper casing using a flat-blade screwdriver (1) . a Disconnect the connector. a Unclip the two side clips (3) from the detector using a small screwdriver. REFITTING I - REFITTING PREPARATION OPERATION a Clean the windscreen using a wooden spatula (so as not to scratch the surface).
PAGE 156
WIPING - WASHING Rain and light sensor: Removal - Refitting LIGHTS + AUTOMATIC WINDSCREEN WIPER 102447 a Note: When replacing the windscreen (and keeping the rain and light sensor), it is essential to replace the sensor's adhesive base (4) . The adhesive base is available separately from the Par ts Department. II - REFITTING OPERATION FOR PART CONCERNED a Position the sensor on the support. a Clip the sensor on the support. a Connect the connector. III - FINAL OPERATION.
PAGE 157
WIPING - WASHING Windscreen wiper blade: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 112431 a Squeeze the clips (1) and move downwards simultaneously (2) . a Remove the blade (3) . REFITTING REFITTING OPERATION FOR PART CONCERNED a Clip the blade onto the wiper arm.
PAGE 158
WIPING - WASHING Windscreen wiper arm: Removal - Refitting - the wiper arm nuts. Special tooling required Ele. 1294-01 85A a Torque tighten the wiper arm nuts (21 Nm). Tool for removing wiper arms. II - FINAL OPERATION. a Refit the nut covers. Tightening torquesm wiper arm nuts a Test that the wipers operate correctly. 21 Nm a Close the bonnet. REMOVAL I - REMOVAL PREPARATION OPERATION a Operate the wiper switch to set the wiper motor in the park position. - move the switch from 0 to 1.
PAGE 159
WIPING - WASHING Wiping arm: Removal - Refitting REFITTING Special tooling required Ele. 1294-01 85A Tool for removing wiper arms. Tightening torquesm wiper nuts arm mounting 21 N.m REMOVAL 112000 a Refit the wiper arms in the position marked before removal. a Torque tighten the wiper arm mounting nuts (21 N.m) (2) . 111998 a Move the wiper switch to set the wiper motor in the park position. a Refit the covers (2) . a Test that the wipers operate correctly. - move the switch from status 0 to 1.
PAGE 160
WIPING - WASHING Windscreen wiper mechanism: Removal - Refitting 85A Tightening torquesm mechanism bolts 8 Nm offset mechanism bolts 8 Nm mechanism bolts 8 Nm motor shaft linkage nut 18 Nm REMOVAL I - REMOVAL PREPARATION OPERATION 112005 a Remove the wiper arms (see 85A, Wiping - Washing, Windscreen wiper arm: Removal - Refitting, page 85A-8) . a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) .
PAGE 161
WIPING - WASHING Windscreen wiper mechanism: Removal - Refitting 85A REFITTING REFITTING OPERATION FOR PART CONCERNED LEFT-HAND DRIVE 112980 a Note the position of the motor shaft linkage (5) in relation to the mechanism. a Remove: - the motor shaft linkage nut (7) , - the mechanism bolts (6) . 113337 a Partially remove the mechanism and disconnect the connector. a Remove the mechanism. a Check that the motor shaft linkage (10) is correctly positioned. a Connect the connector. a Refit the mechanism.
PAGE 162
WIPING - WASHING Windscreen wiper mechanism: Removal - Refitting 85A - move the switch from 1 to 0. a Refit the wiper arm (see 85A, Wiping - Washing, Windscreen wiper arm: Removal - Refitting, page 85A-8) . 112980 a Connect the connector. a Refit the mechanism. a Torque tighten the mechanism bolts (8 Nm) (13) . 112979 a Refit the motor shaft linkage (14) in the position noted before removal. a Torque tighten the motor shaft linkage nut (18 Nm). a Refit the trim under the scuttle panel grille.
PAGE 163
WIPING - WASHING Windscreen wiper motor: Removal - Refitting RIGHT-HAND DRIVE Tightening torquesm motor bolts motor shaft linkage nut motor bolts motor shaft linkage nut 85A 9 N.m 18 Nm 9 N.m 18 Nm I - REMOVAL PREPARATION OPERATION a Remove the windscreen wiper mechanism (see 85A, Wiping - Washing, Windscreen wiper mechanism: Removal - Refitting, page 85A-10) . 112979 a Remove: - the motor bolts (3) on the mechanism, II - OPERATION FOR REMOVAL OF PART CONCERNED - the motor.
PAGE 164
WIPING - WASHING Windscreen wiper motor: Removal - Refitting 85A FINAL OPERATION. a Note: Check that the motor is correctly positioned in the park position after tightening the nut. a Refit the windscreen wiper mechanism (see 85A, Wiping - Washing, Windscreen wiper mechanism: Removal - Refitting, page 85A-10) . 113337 a Position the motor shaft linkage (5) as shown in the illustration above. a Torque tighten the motor shaft linkage nut (18 Nm). RIGHT-HAND DRIVE 112979 a Refit: - the motor.
PAGE 165
WIPING - WASHING Rear screen wiper motor: Removal - Refitting REMOVAL 85A REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Remove: - the tailgate trim (see Tailgate trim: Removal - Refitting) (MR 393, 73A, Non-side opening elements trim), - the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-20) . II - OPERATION FOR REMOVAL OF PART CONCERNED 112425 a Replace the seal (2) if necessary.
PAGE 166
WIPING - WASHING Rear screen wiper motor: Removal - Refitting II - FINAL OPERATION. a Refit: - the tailgate trim (see Tailgate trim: Removal - Refitting) (MR 393, 73A, Non-side opening elements trim), - the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-20) .
PAGE 167
WIPING - WASHING Screen washer pump: Removal - Refitting REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 393, 55A, Exterior protection). II - REMOVAL OPERATION FOR PART CONCERNED 113501 a Note: Mark the routing of the supply pipes and wiring. a Unclip the supply pipes. a Disconnect the connector. a Unclip the windscreen washer pump. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Fit the windscreen washer pump.
PAGE 168
WIPING - WASHING Headlight washer pump: Removal - Refitting 85A HEADLIGHT WASHERS WITH BLADE REMOVAL II - FINAL OPERATION. a Refit the front wheel arch liner (see Front wheel arch liner: Removal - Refitting) (MR 393, 55A, Exterior protection). I - REMOVAL PREPARATION OPERATION a Remove the front wheel arch liner (see Front wheel arch liner: Removal - Refitting) (MR 393, 55A, Exterior protection). II - REMOVAL OPERATION FOR PART CONCERNED 113502 a Unclip the supply pipes. a Disconnect the connector.
PAGE 169
WIPING - WASHING Headlight washer jet: Removal - Refitting HEADLIGHT WASHERS WITH BLADE REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 393, 55A, Exterior protection). II - OPERATION FOR REMOVAL OF PART CONCERNED 112224 a Remove clip (1) . a Disconnect the supply pipe. a Remove the jet. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the jet. a Connect the supply pipe. a Refit the clip. II - FINAL OPERATION.
PAGE 170
WIPING - WASHING Rear screen wiper arm: Removal - Refitting 85A Special tooling required Ele. 1781 Tool for removing windscreen wiper arms Tightening torquesm wiper arm nut 12 N.m REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 112423 a Mark the position of the rear screen wiper arm before removing it. a Remove: - the wiper arm nut (3) , - the wiper arm using the (Ele. 1781).
PAGE 171
WIPING - WASHING Rear screen wiper arm: Removal - Refitting 112424 a Refit the wiper arm in the rest position. a Torque tighten the wiper arm nut (12 N.m). a Refit the blanking cover.
PAGE 172
WIPING - WASHING Windscreen washer reservoir: Removal - Refitting 85A REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Remove: - the front bumper (see Front bumper: Removal Refitting) (MR 393, 55A, Exterior protection), - the headlight (see 80B, Headlights, Headlight: Removal - Refitting, page 80B-7) . a Refit: - the bottle, - bolt (1) . a Clip: - the filler neck, II - REMOVAL OPERATION FOR PART CONCERNED - the connector, - the supply pipes.
PAGE 173
RADIO Radio: List and location of components 86A II - POSITION OF THE COMPONENTS I - LIST OF COMPONENTS The radio system comprises: - a radio control satellite (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-19) Radio control satellite - a radio aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-11) - a radio (see 86A, Radio, Radio: Removal - Refitting, page 86A-8) - a display (see 86A, Radio, Display: Removal - Refitting, page 86A-18) - tweeters (see 86A, Radio
PAGE 174
RADIO Radio: List and location of components Radio 86A Tweeter 113388 Display 112368 Front speaker 113389 86A-2 111925
PAGE 175
RADIO Radio: List and location of components B85 or K85 RADIO NO. 05 Rear speaker Tuner-amplifier 86A 113386 The receiver is located under the front right-hand seat. 111944 RADIO NO.
PAGE 176
RADIO Radio: List and location of components Offset multimedia socket computer 139622 The offset multimedia socket computer is located behind the dashboard centre front panel.
PAGE 177
RADIO Radio: Before/after repair procedure The radio is protected by a four-digit code. 86A 1 - Entering the code using the steering column control ENTERING THE RADIO ANTI-THEFT CODE RADIO NO. 01 a Switch on the ignition. a Switch the radio on. a Wait until 0000 appears on the central display and the first 0 flashes. 127488 a Display the first digit by pressing the + or - buttons on the steering column switch. Confirm this digit by pressing the wheel on the steering column control.
PAGE 178
RADIO Radio: Before/after repair procedure a If the code is incorrect , the word CODE appears on the display. a Wait until 0000 appears on the screen and repeat the operations again. 86A a Switch the radio on. a Wait until RADIO CODE 0000 appears on the central display and the first 0 flashes. 3 - Entering the code using the steering column control 2 - Entering the code using the radio 18627 a Press on button 1 of the keypad until the desired number is obtained for the first digit.
PAGE 179
RADIO Radio: Before/after repair procedure 86A 5 - Entering the code using the radio 4 - Entering the code using the rotary button on the radio 18627 124303 a Press on button 1 of the keypad until the desired number is obtained for the first digit. a Display the first digit by turning the rotary button on the radio. Press on button 2 of the keypad until the desired number is obtained for the second digit. Press the right-hand button to move on to the second digit.
PAGE 180
RADIO Radio: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED Special tooling required Ms. 1544 Ms. 1373 86A Tool for removing radios Carm i n a t B e c ke r and Cabasse. RADIO NO. 05 CD multichanger radio Tool for removing radios or chronotachographs. Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION RADIO NO. 07 a If replacing, carry out the necessary operations using the Diagnostic tool (see Fault finding - Replacement of components) (86A, R01-08).
PAGE 181
RADIO Radio: Removal - Refitting 86A REFITTING RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04 or RADIO NO. 06 or RADIO NO. 07 or RADIO NO. 08 I - REFITTING OPERATION FOR PART CONCERNED a Single CD radio WARNING To ensure correct operation: - do not pinch the aerial cable, - do not bend the aerial cable, - do not force the aerial cable when refitting. a Connect the aerial. 112365 a Remove the radio (2) using the two (Ms. 1373). a Disconnect the audio equipment connectors.
PAGE 182
RADIO Radio: Removal - Refitting RADIO NO. 08 a If replacing, carry out the necessary operations using the Diagnostic tool (see Fault finding - Replacement of components) (86A, R02-08).
PAGE 183
RADIO Radio aerial: Removal - Refitting 86A II - OPERATION FOR REMOVAL OF PART CONCERNED REMOVAL I - REMOVAL PREPARATION OPERATION a Depending on the equipment level of the vehicle, remove the covers for the interior rear-view mirror in order to disconnect the rain sensor connector (see 85A, Wiping - Washing, Rain and light sensor: Removal - Refitting, page 85A-5) . a Remove the headlining (see Headlining: Removal Refitting) (MR 393, 71A, Body internal trim). 112951 a Unclip the connector (1) .
PAGE 184
RADIO Radio aerial: Removal - Refitting a Note: Make sure that the wiring is in good condition. Clip the connectors in place. II - FINAL OPERATION. a Refit the headlining (see Headlining: Removal Refitting) (MR 393, 71A, Body internal trim). a Depending on the level of equipment of the vehicle, reconnect the rain sensor connector. a Depending on the equipment level of the vehicle, refit the interior rear-view mirror covers (see 85A, Wiping - Washing, Rain and light sensor: Removal Refitting, page 85A-5) .
PAGE 185
RADIO Tweeter: Removal - Refitting 86A REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Clip on: - the connector, - the tweeter. II - FINAL OPERATION a Clip on the tweeter grille. 112367 a Unclip the tweeter grille using a flat-blade screwdriver (1) . II - OPERATION FOR REMOVAL OF PART CONCERNED 112368 a Unclip: - the tweeter, - the connector.
PAGE 186
RADIO Front speakers: Removal - Refitting 86A REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Connect the connector, a Refit: - the front speaker, - the bolts (2) . II - FINAL OPERATION a Clip on the front speaker grille. 111924 a Remove the front speaker grille (1) . II - OPERATION FOR REMOVAL OF PART CONCERNED 111925 a Remove: - the bolts (2) , - the front speaker. a Disconnect the connector.
PAGE 187
RADIO Rear speakers: Removal - Refitting 86A REMOVAL C85 or S85 I - REMOVAL PREPARATION OPERATION B85 or K85 113059 a Unclip the rear speaker grille (1) . 111942 a Remove the rear door trim (see Rear side door trim: Removal - Refitting) (MR 393, 72A, Side opening element trim).
PAGE 188
RADIO Rear speakers: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED 86A C85 or S85 B85 or K85 113060 111944 a Remove: - the bolts (3) , a Remove: - the rear speaker. - the bolts (2) , - the rear speaker. a Disconnect the connector. a Disconnect the connector. REFITTING I - REFITTING OPERATION FOR PART CONCERNED B85 or K85 a Connect the connector, a Refit: - the rear speaker, - the bolts (2) . C85 or S85 a Connect the connector.
PAGE 189
RADIO Rear speakers: Removal - Refitting - the bolts (3) . II - FINAL OPERATION. B85 or K85 a Refit the rear door trim (see Rear side door trim: Removal - Refitting) (MR 393, 72A, Side opening element trim). C85 or S85 a Clip in the rear speaker grille (1) .
PAGE 190
RADIO Display: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED Special tooling required Car. 1597 86A Trim removal lever. REMOVAL I - REMOVAL PREPARATION OPERATION 112451 a Unclip the display at (2) . REFITTING 112450 a Unclip the display mounting (1) using the (Car. 1597). a Disconnect the connectors. I - REFITTING OPERATION FOR PART CONCERNED a Clip the display onto the mounting. II - FINAL OPERATION. a Connect the connectors. a Clip on the display mounting.
PAGE 191
RADIO Radio control satellite: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Note: The satellite radio control and the wiper stalk form a single inseparable part. a Remove the wiper switch (see 84A, Control - Signals, Screen wiper switch: Removal - Refitting, page 84A-8) . REFITTING OPERATION FOR PART CONCERNED a Refit the wiper switch (see 84A, Control - Signals, Screen wiper switch: Removal - Refitting, page 84A-8) .
PAGE 192
RADIO Receiver: Removal - Refitting RADIO NO. 05 Special tooling required Ms. 1373 Tool for removing radios or chronotachographs. REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the cover from the tuner-amplifier compartment. II - REMOVAL OPERATION FOR THE PART CONCERNED 112231 a Remove the receiver (1) using two (Ms. 1373). a Disconnect the connectors. REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Connect the connectors. a Refit the receiver.
PAGE 193
RADIO Offset multimedia socket: Removal - Refitting 86A RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 04 REMOVAL REFITTING OPERATION FOR REMOVAL OF PART CONCERNED REFITTING OPERATION FOR PART CONCERNED a a Open the glovebox. Note: When replacing the offset audio unit, replace the wiring harness and check that the wiring harness runs correctly to the radio. (see 86A, Radio, Radio: Removal - Refitting, page 86A-8) . a Connect the offset audio unit connector.
PAGE 194
RADIO Offset multimedia socket: Removal - Refitting 86A RADIO NO. 08 REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Switch off the ignition. a Remove the centre console (see Centre console: Removal - Refitting) (57A, Interior equipment). a Clip the offset multimedia socket onto the lower centre trim. II - FINAL OPERATION a Fit the lower centre trim. a Connect the offset multimedia socket connectors. a Clip on the lower centre trim.
PAGE 195
RADIO Offset multimedia socket computer: Removal - Refitting 86A RADIO NO. 08 II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Remove: - the radio (see 86A, Radio, Radio: Removal - Refitting, page 86A-8) , - the central console (see Centre console: Removal - Refitting) (57A, Interior equipment).
PAGE 196
RADIO Offset multimedia socket computer: Removal - Refitting RADIO NO. 08 a Refit: - the central console (see Centre console: Removal - Refitting) (57A, Interior equipment), - the radio (see 86A, Radio, Radio: Removal - Refitting, page 86A-8) . a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Carry out the necessary operations using the Diagnostic tool (see Fault finding - Replacement of components) (86A, Radio).
PAGE 197
CAR PHONE Car phone: List and location of components 86B CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT I - LIST OF COMPONENTS Computer The « car phone » consists of: - a telephone aerial - a computer - a "hands-free" microphone - a telephone control on the steering wheel II - LOCATION OF COMPONENTS Telephone aerial 128777 "Hands-free" microphone 128779 To remove the telephone aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-11) .
PAGE 198
CAR PHONE Car phone: List and location of components CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT Telephone control at steering wheel 109918 To remove the steering wheel car phone control (see 86A, Radio, Radio control satellite: Removal - Refitting, page 86A-19) .
PAGE 199
CAR PHONE Computer: Removal - Refitting 86B CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT Equipment required Diagnostic tool Note: The computer is fitted behind the dashboard centre front panel under the radio. REMOVAL REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) . a Remove the dashboard centre front panel (see Centre front panel: Removal - Refitting) 128778 a Disconnect the computer connectors (2) .
PAGE 200
CAR PHONE "Hands-free" microphone: Removal - Refitting 86B CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Remove the computer (see 86B, Car phone, Computer: Removal - Refitting, page 86B-3) . 128775 a Remove the “hands-free” microphone wire (2) from the dashboard side panel. 112289 a Unclip the dashboard side panel on the passenger side.
PAGE 201
CAR PHONE "Hands-free" microphone: Removal - Refitting CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT REFITTING I - REFITTING OPERATION FOR PART CONCERNED 128780 a Refit the “hands-free” microphone with its wire as shown in the diagram above. a Connect the “hands-free” microphone connector to the computer. II - FINAL OPERATION. a Clip: - the A-pillar trim (see Windscreen pillar trim: Removal - Refitting) , - the dashboard side panel .
PAGE 202
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting 87B RIGHT-HAND DRIVE Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a If replacing the UCH, carry out the necessary programming using the Diagnostic tool. (see Fault finding - Replacement of components) (MR 394, 87B, Passenger compartment connection unit). a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) .
PAGE 203
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting 87B RIGHT-HAND DRIVE 113227 a Remove the bolt (4) . 113226 a Remove the UCH at (6) , (7) . 112462 a Unclip the rear section of the UCH by pressing on the lugs (5) with a small flat-blade screwdriver. 112462 a Unclip the UCH from its mounting.
PAGE 204
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting 87B RIGHT-HAND DRIVE VEHICLE WITH CARD 112807 a Remove the UCH (10) , (11) . 112808 a Unclip the first row of connectors. a Remove the bolt (8) . REFITTING I - REFITTING OPERATION FOR PART CONCERNED VEHICLE WITH KEY a Fit the front section of the UCH, a Clip the rear section of the UCH, a Tighten the bolt (4) , a Clip the connectors in place. 112809 a Unclip the second row of connectors (9) .
PAGE 205
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting RIGHT-HAND DRIVE II - FINAL OPERATION. a Clip: - the connector mountings on the beam, - the connectors. a Refit the storage compartment (see Glovebox: Removal - Refitting) (MR 393, 57A, Interior equipment). a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a If replacing the UCH, carry out the necessary programming using the Diagnostic tool.
PAGE 206
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting 87B LEFT-HAND DRIVE Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a When replacing the UCH, carry out the necessary operations using the Diagnostic tool (see Fault finding - Replacement of components) (MR 394, 87B, Passenger compartment connection unit). 112279 a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Remove the door seal, a Remove the dashboard side face (4) .
PAGE 207
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting 87B LEFT-HAND DRIVE 112285 a Unclip the connectors on the beam (9) . 112280 a Remove the connector mountings at (11) . II - REMOVAL STAGE FOR THE PART CONCERNED. VEHICLE WITH KEY 112281 a Unclip the connector mountings on the beam at (10) . 112284 a Unclip the connectors.
PAGE 208
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting 87B LEFT-HAND DRIVE 112283 a Remove the bolt (12) . 112282 a Remove the UCH at (14) , (15) . 112462 a Unclip the rear section of the UCH by pressing on the lugs (13) with a small flat-blade screwdriver. 112462 a Unclip the UCH from its mounting.
PAGE 209
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting 87B LEFT-HAND DRIVE VEHICLE WITH CARD 112949 a Remove the UCH (17) , (18) . 112950 a Unclip the first row of connectors, a Remove the bolt (16) . REFITTING I - REFITTING STAGE FOR THE PART CONCERNED. VEHICLE WITH KEY a Fit the front section of the UCH, a Clip the rear section of the UCH, a Tighten the bolt (12) , a Clip the connectors in place. VEHICLE WITH CARD a Fit the UCH, 112948 a Unclip the second row of connectors.
PAGE 210
PASSENGER COMPARTMENT CONNECTION UNIT UCH: Removal - Refitting LEFT-HAND DRIVE - the connectors on the beam, - the dashboard trim. a Tighten the bolts (3) , (5) , a Clip: - the plastic rivet, - the dashboard side panel, - the dashboard moulding, - the door seal, - the dashboard lower trim (6) . a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a If replacing the UCH, carry out the necessary programming using the Diagnostic tool.
PAGE 211
OPENING ELEMENT MANAGEMENT Opening elements management: List and location of components 87C II - RENAULT CARD No.
PAGE 212
OPENING ELEMENT MANAGEMENT Opening elements management: List and location of components 87C IV - DOOR LOCKING / UNLOCKING MOTOR 113333 108067 Locking - unlocking motor integrated in the door locks (4) Opening receiver integrated in the rear bumper VI - HANDS-FREE TAILGATE SWITCH V - OPENING RECEIVERS INTEGRATED IN HANDLES WITH HANDS-FREE FUNCTION AND THE REAR BUMPER 101625 Tailgate locking switch (8) (hands-free version) 101902 Opening receiver integrated in the exterior handles (5) (hands-free ve
PAGE 213
OPENING ELEMENT MANAGEMENT Opening elements management: List and location of components VII - TAILGATE LOCK 87C IX - LOCK MOTOR FOR THE FUEL FILLER FLAP 112417 Tailgate lock (9) 112414 Lock motor for the fuel filler flap (11) VIII - TAILGATE OPENING SWITCH X - CENTRAL LOCKING SWITCH 112418 Tailgate opening switch (10) 112444 Central door locking switch (12) XI - LOCATION OF OPENING RECEIVERS AND COVERAGE ZONE These receivers are only fitted to hands-free version vehicles.
PAGE 214
OPENING ELEMENT MANAGEMENT Opening elements management: List and location of components 113219 87C-4 87C
PAGE 215
OPENING ELEMENT MANAGEMENT Tailgate opening switch: Removal - Refitting 87C REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the tailgate trim (see Tailgate trim: Removal - Refitting) (MR 393, 73A, Non-side opening element trim). II - OPERATION FOR REMOVAL OF PART CONCERNED 101922 a Squeeze the clips (1) . a Take out the control. a Disconnect the connector. REFITTING 112418 a Access the control via the tailgate interior. I - REFITTING OPERATION FOR PART CONCERNED a Connect the connector.
PAGE 216
OPENING ELEMENT MANAGEMENT Tailgate locking switch: Removal - Refitting 87C VEHICLE WITH CARD Special tooling required Car. 1363 Set of trim removal levers. REMOVAL I - REMOVAL PREPARATION OPERATION a Note: The tailgate locking switch is only present on vehicles equipped with hands-free. a Remove the tailgate trim (see Tailgate trim: Removal - Refitting) (MR 393, 73A, Non-side opening element trim). 101625 a Squeeze the clips (2) and remove the switch towards the rear of the vehicle.
PAGE 217
OPENING ELEMENT MANAGEMENT Tailgate locking switch: Removal - Refitting VEHICLE WITH CARD - the tailgate trim (see Tailgate trim: Removal - Refitting) (MR 393, 73A, Non-side opening elements trim).
PAGE 218
OPENING ELEMENT MANAGEMENT Fuel filler flap locking motor: Removal - Refitting 87C II - OPERATION FOR REMOVAL OF PART CONCERNED REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the rear quarter panel trim (see Quarter panel trim: Removal - Refitting) (MR 393, 71A, Body internal trim). 112414 a Disconnect the connector (2) . a Unfasten clip (3) . a Remove the motor.
PAGE 219
OPENING ELEMENT MANAGEMENT Opening aerial: Removal - Refitting 87C VEHICLE WITH CARD REMOVAL 2 - Opening receiver integrated in the rear bumper I - REMOVAL PREPARATION OPERATION 1 - Opening aerials integrated in the door handles a Remove the door handle (see Exterior door handle: Removal - Refitting) (MR 393, 51A, Side opening element mechanisms). 2 - Opening receiver integrated in the rear bumper a Remove the rear bumper (see Rear bumper: Removal - Refitting) (MR 393, 55A, Exterior protection).
PAGE 220
ELECTRIC WINDOWS - SUNROOF Electric window: List and location of components 87D ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONETOUCH WINDOW CONTROL, and ELECTRIC REAR WINDOW II - DRIVER'S WINDOW LIFT SWITCH BOARD No.
PAGE 221
ELECTRIC WINDOWS - SUNROOF Electric window: List and location of components 87D ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONETOUCH WINDOW CONTROL, and ELECTRIC REAR WINDOW IV - REAR WINDOW LIFT SWITCH BOARD 113260 Rear window lift switch board (4) 87D-2
PAGE 222
ELECTRIC WINDOWS - SUNROOF Front electric window switches on driver's door: Removal - Refitting 87D ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONETOUCH WINDOW CONTROL REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Remove the driver's front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim).
PAGE 223
ELECTRIC WINDOWS - SUNROOF Front electric window switch on passenger door: Removal - Refitting 87D ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONETOUCH WINDOW CONTROL Special tooling required Car. 1363 Set of trim removal levers. The front electric window switch (passenger side) is clipped to a plate. The plate is clipped to the door trim.
PAGE 224
ELECTRIC WINDOWS - SUNROOF Rear electric window switch: Removal - Refitting B85 or K85, and ELECTRIC REAR WINDOW REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 112427 a Remove: - the blanking cover using a small flat-blade screwdriver, - the board mounting bolt. a Extract the board towards the front. a Disconnect the connector. REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the connector. a Refit the board inserting it from the rear. a Refit: - the board mounting bolt, - the blanking cover.
PAGE 225
ELECTRIC WINDOWS - SUNROOF Child safety switch: Removal - Refitting 87D B85 or K85, and ELECTRIC REAR WINDOW REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Remove the driver's front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim). a Refit: - the child safety switch on the plate, - the plate onto the front side door trim. II - OPERATION FOR REMOVAL OF PART CONCERNED II - FINAL OPERATION.
PAGE 226
ELECTRIC WINDOWS - SUNROOF Electric sunroof: List and location of components 87D PANORAMIC SUNROOF Sunroof mobile glass (2) . No. Description (1) UCH (2) Sunroof glass (3) Sunroof open and close switch (4) Sunroof motor/computer III - SUNROOF OPEN AND CLOSE SWITCH mobile I - UCH 113259 Sunroof open and close switch (3) . IV - SUNROOF MOTOR/COMPUTER 112284 UCH (1) . 113261 Sunroof motor/computer, located towards the rear of the roof (4) .
PAGE 227
ELECTRIC WINDOWS - SUNROOF Sunroof opening motor: Removal - Refitting 87D PANORAMIC SUNROOF Tightening torquesm motor bolts 4 N.m REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) (MR 392, 80A, Battery). a Remove the headlining (see Headlining: Removal Refitting) (MR 393, 71A, Body internal trim).
PAGE 228
ELECTRIC WINDOWS - SUNROOF Sunroof opening motor: Removal - Refitting PANORAMIC SUNROOF a Torque tighten the motor bolts (4 N.m). a Connect the connector. II - FINAL OPERATION. a Refit the headlining (see Headlining: Removal Refitting) (MR 393, 71A, Body internal trim). a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) (MR 392, 80A, Battery). a Carry out the necessary operations without the diagnostic tool (see Battery: Initialisation) (MR 394, 80A, Battery).
PAGE 229
ELECTRIC WINDOWS - SUNROOF Sunroof opening control: Removal - Refitting PANORAMIC SUNROOF REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED 112572 a Unclip the roof opening control using a flat-blade screwdriver (1) . a Disconnect the connectors. REFITTING REFITTING OPERATION FOR PART CONCERNED a Connect the connectors. a Clip the sunroof opening control.
PAGE 230
PARKING DISTANCE CONTROL Parking distance control: List and location of components 87F REAR PROXIMITY RADAR I - LIST OF COMPONENTS Rear parking distance control buzzer (2) The parking distance control function consists of: - rear proximity sensors, - a parking distance control buzzer, - a parking distance control computer, - a parking distance control switch.
PAGE 231
PARKING DISTANCE CONTROL Parking distance control: List and location of components REAR PROXIMITY RADAR Parking distance control switch (4) 127358 87F-2 87F
PAGE 232
PARKING DISTANCE CONTROL Parking distance control switch: Removal - Refitting 87F PROXIMITY RADAR REMOVAL I - OPERATION FOR REMOVAL OF PART CONCERNED 112279 a Unclip the dashboard side panel (4) . 112275 a Unclip the trim (1) . 112278 a Remove: - the lower mounting bolt (5) , 112276 - the lower cover trim (6) . a Remove: - the plastic rivet (2) , - the upper mounting bolt (3) . 112277 a Remove the lower cover (7) . a Disconnect the connectors.
PAGE 233
PARKING DISTANCE CONTROL Parking distance control switch: Removal - Refitting PROXIMITY RADAR II - OPERATION FOR REMOVAL OF PART CONCERNED 116064 a Unclip the parking proximity sensor switch by pressing on the clips (8) . REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the parking proximity sensor switch onto the lower cover. II - FINAL OPERATION a Connect the lower cover connectors. a Refit: - the lower cover, - the lower cover trim, - the lower mounting bolt.
PAGE 234
PARKING DISTANCE CONTROL Parking distance control buzzer: Removal - Refitting 87F REAR PROXIMITY RADAR REMOVAL II - FINAL OPERATION. a Refit the rear quarter panel trim (see Quarter panel trim: Removal - Refitting) (MR 393, 71A, Body internal trim). I - REMOVAL PREPARATION OPERATION a Remove the rear quarter panel trim (see Quarter panel trim: Removal - Refitting) (MR 393, 71A, Body internal trim).
PAGE 235
PARKING DISTANCE CONTROL Parking distance control computer: Removal - Refitting 87F REAR PROXIMITY RADAR Equipment required Diagnostic tool REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the rear left-hand wheel arch liner (see Rear wheel arch trim: Removal - Refitting) (MR 393, 71A, Body internal trim). II - OPERATION FOR REMOVAL OF PART CONCERNED 115187 a Disconnect the connector (2) from the parking distance control computer.
PAGE 236
PARKING DISTANCE CONTROL Proximity radar: Removal - Refitting 87F REAR PROXIMITY RADAR REMOVAL II - OPERATION FOR REMOVAL OF PART CONCERNED I - REMOVAL PREPARATION OPERATION a Remove the rear bumper (see Rear bumper: Removal - Refitting) (MR 393, 55A, Exterior protection). WARNING The distance control radars are fragile. Handle with care as the external part cannot withstand impacts. 115050 115051 a Disconnect the connectors (1) from the proximity radar.
PAGE 237
PARKING DISTANCE CONTROL Proximity radar: Removal - Refitting REAR PROXIMITY RADAR a Connect the connectors to the proximity radars. II - FINAL OPERATION. a Refit the rear bumper (see Rear bumper: Removal - Refitting) (MR 393, 55A, Exterior protection).
PAGE 238
ENGINE COMPARTMENT CONNECTION UNIT Protection and Switching Unit: Removal - Refitting II - REMOVAL STAGE FOR THE PART CONCERNED Special tooling required Car. 1597 87G Trim removal lever. Tightening torquesm engine compartment connection unit bolts 4 Nm engine compartment connection unit cover bolts 4 Nm IMPORTANT Never apply pressure to the engine compartment connection unit joint face (risk of moisture entering). If the joint face is damaged, the unit will need to be replaced.
PAGE 239
ENGINE COMPARTMENT CONNECTION UNIT Protection and Switching Unit: Removal - Refitting 87G REFITTING I - REFITTING PREPARATION OPERATION 112211 a Remove: 116950 a Position the Protection and Switching Unit by inserting it at an angle into the unit (5) . - the engine compartment connection unit bolts, - the engine compartment connection unit. a Clip the Protection and Switching Unit into the unit until you hear the characteristic « click » , indicating that it is correctly positioned.
PAGE 240
ENGINE COMPARTMENT CONNECTION UNIT Protection and Switching Unit: Removal - Refitting 112213 a Fit the cover on the engine compartment connection unit, starting by inserting it at (6) . WARNING Position this part correctly; its position is determined by the position of the inner reinforcements. a Torque tighten the engine compartment connection unit cover bolts (4 Nm) (7) . FINAL OPERATION. a Refit the battery tray (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-5) .
PAGE 241
WIRING HARNESS Headlining wiring: Removal - Refitting 88A REMOVAL REFITTING I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART CONCERNED a Depending on the equipment level of the vehicle, remove the covers for the interior rear-view mirror in order to disconnect the rain sensor connector (see 85A, Wiping - Washing, Rain and light sensor: Removal - Refitting, page 85A-5) . a Note: It is possible to replace the headlining and keep the wiring harness, and vice-versa.
PAGE 242
WIRING HARNESS Computers: List and location of components No.
PAGE 243
WIRING HARNESS Computers: List and location of components Note: There are two types of UCH depending on the vehicle equipment level: - a specific UCH for key-operated vehicles, - a specific UCH for vehicles operated with a Renault card. COMPUTERS INTEGRATED INTO COMPONENTS 113261 The sunroof electric control unit is integrated into the motor (14) (anti-pinch function). 112358 The anti-pinch function is integrated into the window winder motor (15) .
PAGE 244
WIRING HARNESS Diagnostic socket: List and location of components 112443 The diagnostic socket is located on the bottom part of the dashboard, above the centre console. Remove the flap (1) . 112444 Diagnostic socket (2) .
PAGE 245
WIRING HARNESS Wiring: Precautions for the repair 88A I - SAFETY II - GENERAL RECOMMENDATIONS 1 - Potentially dangerous components Do not connect an earth to a stud with insulating protection (paint,etc.). Do not leave any unused +12V connectors exposed to the air without any protection (see Connector: Sealing and locking) (Technical Note 6015A, 88A, Wiring). Do not use more than two earth terminals on the same point. Check that there is no contact between the wiring and the fuel and brake pipes.
PAGE 246
WIRING HARNESS Front bumper wiring: Connector access 88A FOG LIGHTS I - LOCATION OF CONNECTORS 123661 a R 33 connector (front end panel/front bumper connection). a Remove the front section of the front left-hand wheel arch liner (see Front wheel arch liner: Removal Refitting) (MR 393, 55A, Exterior protection).
PAGE 247
WIRING HARNESS Front bumper wiring: Connector access FOG LIGHTS 88A-7 88A
PAGE 248
WIRING HARNESS Front bumper wiring: Removal - Refitting 88A FOG LIGHTS a Switch off the ignition. a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) .
PAGE 249
WIRING HARNESS Front bumper wiring: Removal - Refitting 88A FOG LIGHTS III - FINAL OPERATION. a refit: - the front bumper (see Front bumper: Removal Refitting) (MR 393, 55A, Exterior protection), - the front section of the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR 393, 55A, Exterior protection). a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . a Check the operation of the fog lights.
PAGE 250
WIRING HARNESS Front left-hand wiring: Connector access 88A I - LOCATION OF CONNECTORS 123665 a Connection R 107 (front left-hand wiring/dashboard wiring connection) composed of two to four connectors depending on equipment. 123670 a R 374 connector (front left-hand wiring/rear left-hand wiring connection).
PAGE 251
WIRING HARNESS Front left-hand wiring: Connector access 88A 123806 a Connection R 67 (front left-hand wiring/engine wiring harness connection) composed of two to three connectors depending on equipment. II - ACCESS TO CONNECTORS a IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) .
PAGE 252
WIRING HARNESS Front left-hand wiring: Connector access 88A 1 - Access to the R 107 connectors LEFT-HAND DRIVE 112381 a Remove: - the dashboard lower trim bolt (4) . 112379 a Remove the dashboard side face (1) . 112380 a Remove: - the dashboard trim piece (2) , - the dashboard lower trim bolt (3) . 88A-12 - the dashboard lower trim.
PAGE 253
WIRING HARNESS Front left-hand wiring: Connector access 88A 123665 a Disconnect the connectors from connection R 107. RIGHT-HAND DRIVE a Remove the glovebox (see Glovebox: Removal Refitting) (MR 393, 57A, Interior equipment). 113224 a Disconnect the connectors from connection R 107.
PAGE 254
WIRING HARNESS Front left-hand wiring: Connector access 2 - Access to the R 374 connector a Remove the front left-hand door sill lining (see Front door sill lining: Removal - Refitting) (MR 393, 71A, Body internal trim). 123670 a Disconnect the R 374 connector. 3 - Access to the R 67 connector 112213 a Remove: - the bolts (5) from the Protection and Switching Unit cover, - the Protection and Switching Unit cover.
PAGE 255
WIRING HARNESS Front left-hand wiring: Connector access 88A 123806 a Disconnect the connectors from connection R 67. 4 - Access to the R 33 connector a Remove the front section of the front left-hand wheel arch liner (see Front wheel arch liner: Removal Refitting) (MR 393, 55A, Exterior protection). 111991 a Disconnect the R 33 connector.
PAGE 256
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A LEFT-HAND DRIVE - the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR 393, 55A, Exterior protection), Tightening torquesm earth cable nut on the body 8 Nm earth wiring nut to the brake hydraulic unit 8 Nm earth wiring nut on the front left-hand side member 8 Nm. earth wiring nut on the front right-hand side member 8 Nm.
PAGE 257
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A LEFT-HAND DRIVE 112380 112213 a Remove: a Remove: - the dashboard trim piece (2) , - the bolts (5) from the Protection and Switching Unit cover, - the dashboard lower trim bolt (3) . - the Protection and Switching Unit cover. OPERATION FOR REMOVAL OF PART CONCERNED a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors.
PAGE 258
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A LEFT-HAND DRIVE 124239 a Disconnect the bidirectional windscreen and rear screen washer pump connector (6) . a Remove the earth wiring nut (7) from the front righthand side member. a Disconnect: - the right-hand headlight connectors (8) , - the bonnet switch connector (9) , - the horn connector (10) , - the left-hand headlight connectors (11) . a Remove the earth wiring nut (12) from the front lefthand side member.
PAGE 259
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A LEFT-HAND DRIVE 123806 a Disconnect: - the front right-hand wheel speed sensor connector (15) , - the brake hydraulic unit connector (16) . a Remove the earth wiring nut (17) from the brake hydraulic unit. a Disconnect: - the battery protective fuse holder connectors (18) , - the power supply fuse board connector (19) , - the brake fluid level sensor connector (20) .
PAGE 260
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A LEFT-HAND DRIVE 123805 a Disconnect: - the accelerator pedal potentiometer connector (24) , - the brake light switch connector (25) , - the clutch pedal position sensor connectors (26) , - the front left-hand wiring/dashboard wiring connection (27) . a Remove the windscreen wiper mechanism (see 85A, Wiping - Washing, Windscreen wiper mechanism: Removal - Refitting, page 85A-10) (MR 392, 85A, Wiping - Washing).
PAGE 261
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A LEFT-HAND DRIVE B85 C85 123676 a Disconnect the front left-hand wiring/rear left-hand wiring connection (28) . a Unclip the front left-hand wiring. 123670 a Disconnect the front left-hand wiring/rear left-hand wiring connection (29) . a Unclip the front left-hand wiring. a Unclip the front left-hand wiring on the bulkhead.
PAGE 262
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A LEFT-HAND DRIVE II - REFITTING OPERATION FOR PART CONCERNED - the front right-hand wheel speed sensor connector. a Refit: DISCHARGE LAMPS - the front left-hand wiring, a Connect: - the bonnet lock cable (see Bonnet lock: Removal - Refitting) (MR 393, 52A, Non-side opening element mechanisms). - the discharge bulb computer connectors, - the headlight washer pump connector.
PAGE 263
WIRING HARNESS Front left-hand wiring: Removal - Refitting LEFT-HAND DRIVE a Refit: - the front door sill lining (see Front door sill lining: Removal - Refitting) (MR 393, 71A, Body internal trim), - the injection computer support. K9K a Remove the diesel injection computer (see Diesel injection computer: Removal - Refitting) (MR 392, 13B, Diesel injection).
PAGE 264
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A RIGHT-HAND DRIVE D4F or F4R or K4J or K4M or M4R Tightening torquesm earth cable nut on the body 8 Nm earth wiring nut to the brake hydraulic unit 8 Nm earth wiring nut on the front left-hand side member 8 Nm. earth wiring nut on the front right-hand side member 8 Nm. a Remove the petrol injection computer (see Petrol injection computer: Removal - Refitting) (MR 392, 17B, Petrol injection).
PAGE 265
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A RIGHT-HAND DRIVE OPERATION FOR REMOVAL OF PART CONCERNED a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors. 124239 a Disconnect the bidirectional windscreen and rear screen washer pump connector (2) . a Remove the earth wiring nut (3) from the front righthand side member.
PAGE 266
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A RIGHT-HAND DRIVE 123806 a Disconnect: - the front right-hand wheel speed sensor connector (11) , - the brake hydraulic unit connector (12) . a Remove the earth wiring nut (13) from the brake hydraulic unit.
PAGE 267
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A RIGHT-HAND DRIVE - the clutch pedal position sensor connectors (22) . B85 123763 a the front left-hand wiring/dashboard wiring connection (23) . a Remove the windscreen wiper mechanism (see 85A, Wiping - Washing, Windscreen wiper mechanism: Removal - Refitting, page 85A-10) (MR 392, 85A, Wiping - Washing). 123670 a Disconnect the front left-hand wiring/rear left-hand wiring connection (24) . a Unclip the front left-hand wiring.
PAGE 268
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A RIGHT-HAND DRIVE II - REFITTING OPERATION FOR PART CONCERNED C85 a Refit: - the front left-hand wiring, - the bonnet lock cable (see Bonnet lock: Removal - Refitting) (MR 393, 52A, Non-side opening element mechanisms). a Clip: - the front left-hand wiring on the bulkhead, - the front left-hand wiring. a Connect the front left-hand wiring/rear left-hand wiring connection.
PAGE 269
WIRING HARNESS Front left-hand wiring: Removal - Refitting 88A RIGHT-HAND DRIVE a Connect: - the brake hydraulic unit connector, K9K - the front right-hand wheel speed sensor connector. a Remove the diesel injection computer (see Diesel injection computer: Removal - Refitting) (MR 392, 13B, Diesel injection). DISCHARGE LAMPS a Connect: - the discharge bulb computer connectors, D4F or F4R or K4J or K4M or M4R - the headlight washer pump connector.
PAGE 270
WIRING HARNESS Engine wiring: Connector access 88A I - LOCATION OF CONNECTORS 123808 88A-30
PAGE 271
WIRING HARNESS Engine wiring: Connector access 88A 124225 a R 67 connector (Engine wiring harness/front lefthand wiring connection). a Depending on the engine, connection R 67 is composed of three or four connectors.
PAGE 272
WIRING HARNESS Engine wiring: Connector access 88A K4J or K4M 123809 a R 37 connector (Engine wiring harness/injection connection).
PAGE 273
WIRING HARNESS Engine wiring: Connector access 88A D4F 124232 a R 37 connector (Engine wiring harness/injection connection). a R 235 connector (Automatic transmission wiring/ dashboard wiring connection).
PAGE 274
WIRING HARNESS Engine wiring: Connector access 88A F4R 124228 a R 37 connector (Engine wiring harness/injection connection).
PAGE 275
WIRING HARNESS Engine wiring: Connector access 88A M4R 124220 a R 20 connector (Engine wiring harness/injection connection). a R 24 connector (Engine wiring harness/injection connection). a Switch off the ignition.
PAGE 276
WIRING HARNESS Engine wiring: Connector access 1 - Access to the R 67 connectors 112213 a Remove: - the bolts (1) , - the Protection and Switching Unit cover.
PAGE 277
WIRING HARNESS Engine wiring: Connector access 88A 123808 88A-37
PAGE 278
WIRING HARNESS Engine wiring: Connector access 88A 124225 a Disconnect the R 67 connectors. 2 - Access to the R 37 connector K4J or K4M a Remove the front engine cover.
PAGE 279
WIRING HARNESS Engine wiring: Connector access 88A 123809 a Disconnect the R 37 connector. D4F a Remove the air filter box (see Air filter unit: Removal - Refitting) (MR 392, 12A, Fuel mixture).
PAGE 280
WIRING HARNESS Engine wiring: Connector access 88A 124232 a Disconnect the R 37 connector.
PAGE 281
WIRING HARNESS Engine wiring: Connector access 88A F4R 124228 a Disconnect the R 37 connector. 3 - Access to the R 235 connector D4F a Remove: - the battery (see 80A, Battery, Battery: Removal Refitting, page 80A-1) , - the battery tray bracket (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-5) .
PAGE 282
WIRING HARNESS Engine wiring: Connector access 88A 124232 a Disconnect the R 235 connector. 4 - Access to the R 20 and R 24 connectors M4R a Remove the front engine cover.
PAGE 283
WIRING HARNESS Engine wiring: Connector access 88A 124220 a Disconnect the R 20 and R 24 connectors.
PAGE 284
WIRING HARNESS Engine wiring: Removal - Refitting 88A K4J or K4M - the battery tray (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-5) , Tightening torquesm earth nuts on the front left-hand side member 8 N.m - the front section of the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR 393, 55A, Exterior protection), nut from the power feed fuse board cable 6 Nm - the front bumper (see Front bumper: Removal Refitting) (MR 393, 55A, Exterior protection).
PAGE 285
WIRING HARNESS Engine wiring: Removal - Refitting 88A K4J or K4M 123809 a Disconnect: - the upstream oxygen sensor connector (16) , - the air conditioning compressor connector (2) , - the coolant temperature sensor connector (17) , - the alternator exciter connector (3) . - ,the crankshaft position sensor connector (18) , a Remove the nut (4) from the alternator positive terminal.
PAGE 286
WIRING HARNESS Engine wiring: Removal - Refitting 88A K4J or K4M 123808 a Remove the air resonator unit (see Air resonator: Removal - Refitting) (MR 392, 12A, Fuel mixture).
PAGE 287
WIRING HARNESS Engine wiring: Removal - Refitting K4J or K4M JH3 or JR5 109160 a Disconnect the reverse gear switch connector (30) .
PAGE 288
WIRING HARNESS Engine wiring: Removal - Refitting 88A K4J or K4M DP0 124237 a Remove: a WARNING - the left-hand suspended engine mounting (see Left-hand suspended engine mounting: Removal - Refitting) (MR 392, 19D, Engine mounting), - the automatic transmission computer (see Automatic gearbox converter: Removal - Refitting) (MR 392, 23A, Automatic transmission), To prevent any damage during the removal operation, check that the wiring is free from its mountings (retaining clip, plastic clip, adhesiv
PAGE 289
WIRING HARNESS Engine wiring: Removal - Refitting 88A K4J or K4M REFITTING - the 30 A fuse from the power feed fuse board. a Refit the fuel injection computer earth cable nut. I - REFITTING PREPARATION OPERATION a If replacing with more wiring, lock the unused connectors (see Connectors: Sealing and immobilisation) (Technical Note 6015A, 88A, Wiring). a Torque tighten the fuel injection computer earth wiring nut (8 Nm). JH3 or JR5 a Refit the earth wiring bolt on the gearbox.
PAGE 290
WIRING HARNESS Engine wiring: Removal - Refitting K4J or K4M - the air temperature sensor connector, - all coil connectors, - the camshaft position sensor connector, - the throttle valve connector, - the air inlet pressure sensor connector, - the camshaft dephaser solenoid valve connector, - the fuel vapour absorber solenoid valve connector, - the oil level sensor connector, - the oil pressure sensor connector, - the pinking sensor connector. a Refit the alternator positive terminal nut.
PAGE 291
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K a Remove: - the engine cover, Tightening torquesm sequential gearbox earth wiring nuts on the front left-hand side member 8 Nm heating element nuts 4 Nm - the battery (see 80A, Battery, Battery: Removal Refitting, page 80A-1) , - the air filter box (see Air filter unit: Removal - Refitting) (MR 392, 12A, Fuel mixture), - the battery tray (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-5) , earth wiring bolt from the heating ele
PAGE 292
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K DIESEL SEPARATOR FILTER 124224 a Disconnect the water detection sensor connector (2) from the diesel filter.
PAGE 293
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K 124224 a Disconnect: - the coolant temperature sensor connector (17) , - the crankshaft position sensor connector (18) . - the air conditioning compressor connector (3) , - the alternator exciter connector (4) . a Remove the nut (5) from the positive terminal of the starter. a Disconnect: TL4 a Disconnect the connector (41) from the reverse gear switch.
PAGE 294
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K 124223 a Disconnect: - the damper valve connector (20) , K9K, and 772 - the connector (21) from the camshaft position sensor, a Disconnect: - the connector (22) from the EGR solenoid valve, - the connector (23) from the exhaust gas temperature sensor, - the air flowmeter connector (24) , - the particle filter pressure sensor connector (25) , - the diesel injector connector (26) from the catalytic pre-converter, - the catalytic converter down
PAGE 295
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K 124226 a Disconnect: - the engine cooling fan assembly connector (30) , - the engine cooling fan assembly resistor connector (31) , - the refrigerant pressure sensor connector (32) , - the fuel injection computer connectors (33) , - the front left-hand wiring connectors (42) , - the Protection and Switching Unit connectors (34) , a Remove: - the nut on the excitation terminal of the starter - the nut on the positive terminal of the starter, - all
PAGE 296
WIRING HARNESS Engine wiring: Removal - Refitting K9K JA5 or JH3 or JR5 109160 a Disconnect the reverse gear switch connector (40) . JA5 a Remove the sequential gearbox computer (see Sequential gearbox converter: Removal - Refitting) (MR 392, 21B, Sequential gearbox).
PAGE 297
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K 124224 a Disconnect the sequential gearbox pump assembly connectors (43) . a Unclip: - the sub-frame and cylinder block wiring, - the engine cooling fan assembly wiring, - the cylinder head wiring. a Remove: K9K, and 772 - the engine wiring harness mounting bolt on the clutch housing, a Remove: - the engine wiring harness.
PAGE 298
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K - the engine wiring mounting bolt on the clutch housing. a Tighten the engine wiring harness mounting bolt on the clutch housing. a Torque tighten the engine cooling fan assembly earth cable nut on the front left-hand side member (8 Nm). a Refit: - the fuse holders, JA5 - the 30 A fuses from the power feed fuse board.
PAGE 299
WIRING HARNESS Engine wiring: Removal - Refitting 88A K9K - the battery (see 80A, Battery, Battery: Removal Refitting, page 80A-1) , - all injector connectors, - the fuel temperature sensor connector, - the engine cover. - the fuel pressure regulator connector, - the fuel flow actuator connector, - the oil level sensor connector, - the oil pressure sensor connector. a Refit the alternator positive terminal nut. a Torque tighten the alternator positive terminal nut (24 Nm).
PAGE 300
WIRING HARNESS Engine wiring: Removal - Refitting 88A D4F, and 740 or 764 - the air filter box (see Air filter unit: Removal - Refitting) (MR 392, 12A, Fuel mixture), Tightening torquesm nut for the positive terminal of the alternator 21 Nm fuel injection computer earth wiring nut 8 Nm nut from the power feed fuse board cable 6 Nm earth wiring bolt on the gearbox 24 Nm nut on the positive terminal of the starter 8 Nm nut on the excitation terminal of the starter 5 Nm engine cooling fan assembl
PAGE 301
WIRING HARNESS Engine wiring: Removal - Refitting 88A D4F, and 740 or 764 124231 a Disconnect: - the downstream oxygen sensor connector (18) . - the air conditioning compressor connector (2) , JA3 - the oil level sensor connector (3) , - the alternator exciter connector (4) . a Remove the nut (5) from the alternator positive terminal. a Disconnect the passenger compartment wiring harness/sequential gearbox wiring connection (17) .
PAGE 302
WIRING HARNESS Engine wiring: Removal - Refitting 88A D4F, and 740 or 764 124233 a Disconnect: - the engine cooling fan assembly connector (19) , JA3 - the engine cooling fan assembly resistor connector (20) , a Remove the earth wiring nuts (24) from the gearbox computer. - the refrigerant pressure sensor connector (21) , a Disconnect the computer connector (33) from the sequential gearbox.
PAGE 303
WIRING HARNESS Engine wiring: Removal - Refitting 88A D4F, and 740 or 764 JA3 109160 a Disconnect the connector (30) from the reverse gear switch. 117751 a Disconnect the crankshaft position sensor connector (32) . JH3 a WARNING To prevent any damage during the removal operation, check that the wiring is free from its mountings (retaining clip, plastic clip, adhesive tape, connector, etc.).
PAGE 304
WIRING HARNESS Engine wiring: Removal - Refitting 88A D4F, and 740 or 764 a Connect: II - REFITTING OPERATION FOR PART CONCERNED - the alternator exciter connector, a Refit: - the oil level sensor connector, - the engine wiring, - the engine wiring harness mounting bolt on the clutch housing. - the air conditioning compressor connector. a Refit the fuel injection computer earth cable nut. a Tighten the engine wiring harness mounting bolt on the clutch housing.
PAGE 305
WIRING HARNESS Engine wiring: Removal - Refitting D4F, and 740 or 764 III - FINAL OPERATION. a Refit: - the Protection and Switching Unit cover, - the bolts on the Protection and Switching Unit cover. a Tighten the bolts on the Protection and Switching Unit cover.
PAGE 306
WIRING HARNESS Engine wiring: Removal - Refitting 88A F4R - the battery tray (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-5) , Tightening torquesm fuel injection computer earth wiring nut 8 Nm - the front section of the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR 393, 55A, Exterior protection), nut from the power feed fuse board cable 6 Nm - the front bumper (see Front bumper: Removal Refitting) (MR 393, 55A, Exterior protection).
PAGE 307
WIRING HARNESS Engine wiring: Removal - Refitting 88A F4R 124227 starter.
PAGE 308
WIRING HARNESS Engine wiring: Removal - Refitting 88A F4R a Remove: - the nut on the excitation terminal of the starter (20) , - the gearbox earth cable bolt (19) , - the nut on the positive terminal of the starter (21) . 124229 a Remove the air resonator (see Air resonator: Removal - Refitting) (MR 392, 12A, Fuel mixture).
PAGE 309
WIRING HARNESS Engine wiring: Removal - Refitting 88A F4R - the upstream oxygen sensor connector, II - REFITTING OPERATION FOR PART CONCERNED - the reverse gear switch connector, a Refit: - the coolant temperature sensor connector, - the engine wiring, - the throttle valve connector, - the fuel injection computer earth wiring nut. - the crankshaft position sensor connector, a Torque tighten the fuel injection computer earth wiring nut (8 Nm).
PAGE 310
WIRING HARNESS Engine wiring: Removal - Refitting F4R - the battery (see 80A, Battery, Battery: Removal Refitting, page 80A-1) , - the engine cover.
PAGE 311
WIRING HARNESS Engine wiring: Removal - Refitting 88A M4R a Remove: - the engine cover, Tightening torquesm fuel injection computer earth cable nut 8 Nm - the battery (see 80A, Battery, Battery: Removal Refitting, page 80A-1) , nut from the power feed fuse board cable 6 Nm - the air filter box (see Air filter unit: Removal - Refitting) (MR 392, 12A, Fuel mixture), earth wiring bolt on the manual gearbox 24 Nm - the battery tray (see 80A, Battery, Battery tray: Removal - Refitting, page 80A-5) ,
PAGE 312
WIRING HARNESS Engine wiring: Removal - Refitting 88A M4R 124220 a Disconnect: - the downstream oxygen sensor connector (29) . - the air conditioning compressor connector (2) , - The alternator exciter connector (3) . a Remove the nut (4) from the alternator positive terminal.
PAGE 313
WIRING HARNESS Engine wiring: Removal - Refitting 88A M4R 124221 a Disconnect: - the air flowmeter connector (16) , - the fuel injection computer connector (17) , - the engine cooling fan assembly connector (18) , - the engine cooling fan assembly resistor connector (19) , - the front left-hand wiring connector (28) , - the refrigerant pressure sensor connector (20) , - the Protection and Switching Unit connectors (21) , a Remove: - the nut on the excitation terminal of the starter, - the nut on the pos
PAGE 314
WIRING HARNESS Engine wiring: Removal - Refitting M4R TL4 124218 a Disconnect the reverse gear switch connector (27) .
PAGE 315
WIRING HARNESS Engine wiring: Removal - Refitting 88A M4R DP0 124220 a Remove: a WARNING - the automatic transmission computer (see Automatic gearbox converter: Removal - Refitting) (MR 392, 23A, Automatic transmission), - the gearbox suspended engine mounting (see Left-hand suspended engine mounting: Removal - Refitting) . To prevent any damage during the removal operation, check that the wiring is free from its mountings (retaining clip, plastic clip, adhesive tape, connector, etc.).
PAGE 316
WIRING HARNESS Engine wiring: Removal - Refitting 88A M4R REFITTING TL4 I - REFITTING PREPARATION OPERATION a If replacing with more wiring, lock the unused connectors (see Connectors: Sealing and immobilisation) (Technical Note 6015A, 88A, Wiring). a Refit the earth wiring bolt on the manual gearbox. a Torque tighten the earth wiring bolt on the manual gearbox (24 Nm).
PAGE 317
WIRING HARNESS Engine wiring: Removal - Refitting M4R - the upstream oxygen sensor connector, - the crankshaft position sensor connector, - the throttle valve connector, - the fuel vapour absorber solenoid valve connector, - the coolant temperature sensor connector, - the camshaft position sensor connector, - the engine wiring harness/injection connection, - the engine wiring harness/ignition connection, - the pinking sensor connector, - the oil level sensor connector, - the oil pressure sensor connector.
PAGE 318
WIRING HARNESS Dashboard wiring: Connector access 88A I - LOCATION OF CONNECTORS 123663 a R251 connector (dashboard wiring/radio + telephone wiring connection). a R369 connector (dashboard wiring//multimedia wiring connection).
PAGE 319
WIRING HARNESS Dashboard wiring: Connector access 88A 123664 a R99 connector (dashboard wiring/heating wiring connection). a R 173 connector (dashboard wiring/wiring for onetouch steering wheel controls on sequential gearbox).
PAGE 320
WIRING HARNESS Dashboard wiring: Connector access 88A 123665 a R107 connector (dashboard wiring/front engine wiring connection).
PAGE 321
WIRING HARNESS Dashboard wiring: Connector access 88A 123666 a R4 connector (dashboard wiring/passenger door wiring connection). a R339 connector (dashboard wiring/sunroof wiring connection).
PAGE 322
WIRING HARNESS Dashboard wiring: Connector access 88A 123667 a R3 connector (dashboard wiring/driver's door wiring connection). a R301 connector (dashboard wiring/courtesy light wiring connection).
PAGE 323
WIRING HARNESS Dashboard wiring: Connector access 88A 3 - Access to the R 99 connector 123763 112378 a Partially remove seal (1) . 112392 a Disconnect the R 369 connectors. 112379 a Remove the dashboard side face (2) .
PAGE 324
WIRING HARNESS Dashboard wiring: Connector access 112380 88A 123763 a Unclip the trim (3) . a Remove the dashboard lower trim bolt (4) . 112753 a Disconnect the R 99 connector. 112381 a Remove: - the dashboard lower trim bolts (5) , - the dashboard lower trim (6) .
PAGE 325
WIRING HARNESS Dashboard wiring: Connector access 88A 4 - Access to the R 173 connector 112798 a Disconnect the R 173 connector. 5 - Access to the R 107 connectors 112968 a Remove the bolts (7) from the shells under the steering wheel. a Unclip the lower casing (8) . 112378 112970 a Unclip the upper cover (9) . a Partially remove seal (10) .
PAGE 326
WIRING HARNESS Dashboard wiring: Connector access 88A 112379 a Remove the dashboard side face (11) . 112381 a Remove: - the dashboard lower trim bolts (14) , - the dashboard lower trim (15) . 112380 a Unclip the trim (12) . a Remove the dashboard lower trim bolt (13) . 123763 a Disconnect the R 107 connectors. 6 - Access to the R 4 connector a Open the passenger door.
PAGE 327
WIRING HARNESS Dashboard wiring: Connector access 123898 88A 123901 a Unclip the R 4 connector latch. a Unclip the R 3 connector latch. a Disconnect the R4 connector. a Disconnect the R3 connector. 7 - Access to R 339 connector 9 - Access to the R 301 connectors a Remove the right-hand A-pillar trim (see Windscreen pillar trim: Removal - Refitting) (MR 393, 71A, Body internal trim).
PAGE 328
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . Equipment required Diagnostic tool WARNING To prevent damaging the connectors, consult the disconnection procedure (see Connector: Disconnection and reconnection) (Technical Note 6015A, 88A, Wiring).
PAGE 329
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE II - OPERATION FOR REMOVAL OF PART CONCERNED VEHICLE WITH CARD a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors. a Open the driver's door. 112796 a Disconnect the dashboard starter aerial connector (1) .
PAGE 330
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE VEHICLE WITH KEY 123898 a Unclip the R 4 connector latch (5) . 112284 a Disconnect the R4 connector. a Disconnect the connectors from the UCH. a Remove: - the foam (6) , - The R 4 connector bolts (7) . VEHICLE WITH CARD a Remove the dashboard wiring harness from the body. 112950 a Disconnect the connectors from the UCH. 123670 a Disconnect the R 2 connector.
PAGE 331
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE LIGHTS + AUTOMATIC WINDSCREEN WIPER a Disconnect the R 301 connector. 123775 a Unclip the dashboard wiring harness (8) . PANORAMIC SUNROOF a Disconnect the R 339 connector. 123770 a Remove the nut (10) . a Disconnect the earth terminals (11) . a Unclip the dashboard wiring harness (12) . a Remove: - the additional relay/fuse box nut (13) , - the additional relay/fuse box. a Disconnect the additional relay/fuse box connectors.
PAGE 332
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE - the R 369 connectors. VEHICLE WITH KEY 123763 a Remove the nut (14) . a Disconnect: 112370 - the earth terminal (15) , a Disconnect the antenna/transponder ring connector (18) . - the R 107 connectors, - the R 369 connector, - The electric power assisted steering connectors. VEHICLE WITH KEY 117403 112392 a Remove the radio earth nut (16) . a Disconnect the ignition switch connector (19) . a Unclip the wiring at (20) .
PAGE 333
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE VEHICLE WITH CARD 113535 a Unclip the heating resistor relay unit. 113335 a Disconnect the electric steering column lock connector (21) . 113534 a Disconnect the heating resistor connector. 123765 a Disconnect the R 99 connector. a Unclip the passenger compartment fuse and relay box (22) .
PAGE 334
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE 112764 a Disconnect the fan assembly control unit connector. 123671 a Remove the nut (25) . a Disconnect: - the airbag computer connector (26) , - the earth terminal, - the handbrake switch. 113089 a Disconnect the brake light switch connector (24) .
PAGE 335
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE ELECTRONIC STABILITY PROGRAM VEHICLE WITH CARD 113181 a Disconnect the lateral acceleration and yaw sensor connector (27) . 113221 a Disconnect the starter aerial connector (28) . a Unclip the wiring. a Remove the wiring. WARNING To prevent any damage during the removal operation, check that the wiring is free from its mountings (retaining clip, plastic clip, adhesive tape, connector, etc.).
PAGE 336
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE - the R 107 connectors, - the R 369 connectors, VEHICLE WITH CARD a Connect the centre console starter aerial connector. - the right-hand dashboard cross member earth terminals (11) in the position marked during removal, - the radio earth terminal on the centre section of the dashboard cross member (16) , - the left-hand dashboard cross member earth terminal (15) .
PAGE 337
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A LEFT-HAND DRIVE a Refit: - the dashboard cover gaiter (see Dashboard cover gaiter: Removal - Refitting) (MR 393, 57A, Interior equipment), - the air conditioning control panel (see Control panel: Removal - Refitting) (MR 392, 61A, Heating system), - the steering wheel (see Steering wheel: Removal - Refitting) (MR 392, 36A, Steering assembly), - the front left-hand door sill lining (see Front door sill lining: Removal - Refitting) (MR 393, 71A, B
PAGE 338
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . Equipment required Diagnostic tool WARNING To prevent damaging the connectors, consult the disconnection procedure (see Connector: Disconnection and reconnection) (Technical Note 6015A, 88A, Wiring).
PAGE 339
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE II - OPERATION FOR REMOVAL OF PART CONCERNED VEHICLE WITH CARD a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors. a Open the driver's door. 112796 a Disconnect the dashboard starter aerial connector (1) .
PAGE 340
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE VEHICLE WITH KEY 123901 a Unclip the R 4 connector latch (5) . 113225 a Disconnect the R4 connector. a Disconnect the connectors from the UCH. a Remove: - the foam (6) , - the R 4 connector bolts (7) . VEHICLE WITH CARD a Remove the dashboard wiring harness from the body. 112808 a Disconnect the connectors from the UCH. 123676 a Disconnect the R 2 connector.
PAGE 341
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE LIGHTS + AUTOMATIC WINDSCREEN WIPER a Disconnect the R 301 connector. 123775 a Unclip the dashboard wiring harness (8) . PANORAMIC SUNROOF a Disconnect the R 339 connector. 123893 a Remove the earth terminal nuts (10) . a Disconnect the earth terminals (11) . a Unclip the dashboard wiring harness (12) .
PAGE 342
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE VEHICLE WITH KEY 123895 a Remove: 123894 - the nut (14) , a Disconnect: a Disconnect: - Disconnect the antenna/transponder ring connector (16) , - the earth terminal (15) , - the R 107 connectors, - the starter switch connector. VEHICLE WITH CARD a Disconnect the electric steering column lock connector. 112392 a Remove the radio earth terminal nut (27) .
PAGE 343
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE 123894 112846 a Disconnect the fan assembly control unit connector (20) . a Disconnect: - the R 99 connector, - The electric power assisted steering connectors. a Unclip the passenger compartment fuse and relay box (17) . 113094 a Disconnect the clutch pedal switch connectors (21) . 113537 a Unclip the heating resistor relay unit (18) . a Disconnect the connector (19) from the heating resistors.
PAGE 344
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE ELECTRONIC STABILITY PROGRAM 113089 a Disconnect the brake light switch connector (22) . 113181 a Disconnect the lateral acceleration and yaw sensor connector (25) . 123671 a Remove the nut (23) . a Disconnect: - the airbag computer connector (24) . - the earth terminal, - the handbrake switch.
PAGE 345
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE VEHICLE WITH CARD VEHICLE WITH CARD a Connect the centre console starter aerial connector. ELECTRONIC STABILITY PROGRAM a Connect the lateral acceleration and yaw sensor connector. a Connect: - the earth (23) , - the airbag computer connector, - the handbrake switch. a Torque tighten the earth terminal nut (8 Nm). 113221 a Clip: - the passenger compartment fuse and relay box. a Disconnect the starter aerial connector (26) .
PAGE 346
WIRING HARNESS Dashboard wiring: Removal - Refitting 88A RIGHT-HAND DRIVE a Refit: - the R 107 connectors, - the R 369 connectors, - the air conditioning control panel (see Control panel: Removal - Refitting) (MR 392, 61A, Heating system), - the right-hand dashboard cross member earth terminals (11) in the position marked during removal, - the front left-hand door sill lining (see Front door sill lining: Removal - Refitting) (MR 393, 71A, Body internal trim), - the radio earth terminal nut on the cen
PAGE 347
WIRING HARNESS Dashboard wiring: Removal - Refitting RIGHT-HAND DRIVE a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (MR 394, 88C, Airbags and pretensioners).
PAGE 348
WIRING HARNESS Driver's front side door wiring: Removal - Refitting 88A IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) . REMOVAL I - REMOVAL PREPARATION OPERATION a Raise the window fully. a Switch off the ignition. a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) .
PAGE 349
WIRING HARNESS Driver's front side door wiring: Removal - Refitting 88A II - REMOVAL OF PART CONCERNED 123657 a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors. a Disconnect the door lock connector (2) . VEHICLE WITH CARD a Disconnect the presence detector connector (3) . a Disconnect the opening aerial connector (4) .
PAGE 350
WIRING HARNESS Driver's front side door wiring: Removal - Refitting 88A - The front offset frame (9) , by lowering it, then pivoting it and removing it through the speaker mounting hole. ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL 118943 118943 a Remove clip (6) . a Disconnect the electric window motor connector (7) . a Remove the clips (10) and (11) . a Disconnect the door connector (12) .
PAGE 351
WIRING HARNESS Driver's front side door wiring: Removal - Refitting ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL a Clip on the clip (6) . a Connect the electric window motor connector. VEHICLE WITH CARD a Connect the opening aerial connector. a Connect the presence sensor connector. a Connect the tailgate lock connector. a Connect the door connector (12) . a Clip on the clips (11) and (10) .
PAGE 352
WIRING HARNESS Passenger's front side door wiring: Removal - Refitting 88A IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) . REMOVAL I - REMOVAL PREPARATION OPERATION a Raise the window fully. a Switch off the ignition. a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) .
PAGE 353
WIRING HARNESS Passenger's front side door wiring: Removal - Refitting 88A II - REMOVAL OF PART CONCERNED 123658 a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors. a Disconnect the door lock connector (2) . VEHICLE WITH CARD a Disconnect the presence detector connector (3) . a Disconnect the opening aerial connector (4) .
PAGE 354
WIRING HARNESS Passenger's front side door wiring: Removal - Refitting 88A - The front offset frame (9) , by lowering it, then pivoting it and removing it through the speaker mounting hole. ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL 126092 126092 a Remove clip (6) . a Disconnect the electric window motor connector (7) . a Remove the clips (10) and (11) . a Disconnect the door connector (12) .
PAGE 355
WIRING HARNESS Passenger's front side door wiring: Removal - Refitting ELECTRIC FRONT WINDOW or ONE-TOUCH ELECTRIC FRONT WINDOW or PASSENGER ELECTRIC ONE-TOUCH WINDOW CONTROL a Clip on the clip (6) . a Connect the electric window motor connector. VEHICLE WITH CARD a Connect the opening aerial connector. a Connect the presence sensor connector. a Connect the tailgate lock connector. a Connect the door connector (12) . a Clip on the clips (10) and (11) .
PAGE 356
WIRING HARNESS Rear right-hand side door wiring: Removal - Refitting B85 or K85 IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) . REMOVAL I - REMOVAL PREPARATION OPERATION a Raise the window fully. a Switch off the ignition. a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) .
PAGE 357
WIRING HARNESS Rear right-hand side door wiring: Removal - Refitting 88A B85 or K85 II - OPERATION FOR REMOVAL OF PART CONCERNED 123659 a ELECTRIC REAR WINDOW WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors. a Disconnect R 243 connector which connects the rear left-hand wiring/right-hand rear door. a Disconnect the (3) rear side door electric window winder mechanism connector.
PAGE 358
WIRING HARNESS Rear right-hand side door wiring: Removal - Refitting B85 or K85 REFITTING I - REFITTING PREPARATION OPERATION a If replacing with more wiring, lock the unused connectors (see Connector: Sealing and immobilisation) (Technical Note 6015A, 88A, Wiring). II - REFITTING OPERATION FOR PART CONCERNED a Refit the rear side door wiring. a Clip the rear side door wiring into place (4) . ELECTRIC REAR WINDOW a Connect the rear side door electric window mechanism connector.
PAGE 359
WIRING HARNESS Rear left-hand side door wiring: Removal - Refitting B85 or K85 IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) . REMOVAL I - REMOVAL PREPARATION OPERATION a Raise the window fully. a Switch off the ignition. a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) .
PAGE 360
WIRING HARNESS Rear left-hand side door wiring: Removal - Refitting 88A B85 or K85 II - OPERATION FOR REMOVAL OF PART CONCERNED 123660 a ELECTRIC REAR WINDOW WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors. a Disconnect the R 13 connector for connection of rear left-hand wiring/left-hand rear door. a the (3) rear side door electric window winder mechanism connector.
PAGE 361
WIRING HARNESS Rear left-hand side door wiring: Removal - Refitting B85 or K85 REFITTING I - REFITTING PREPARATION OPERATION a If replacing with more wiring, lock the unused connectors (see Connector: Sealing and immobilisation) (Technical Note 6015A, 88A, Wiring). II - REFITTING OPERATION FOR PART CONCERNED a Refit the rear side door wiring. a Clip on the rear side door wiring (4) . ELECTRIC REAR WINDOW a Connect the rear side door electric window winder mechanism connector.
PAGE 362
WIRING HARNESS Rear wiring: Connector access 88A I - LOCATION OF CONNECTORS 123678 a R 374 connectors (left-hand rear wiring/front wiring connection).
PAGE 363
WIRING HARNESS Rear wiring: Connector access 88A B85 or K85 123680 a R 2 connector (left-hand rear wiring/dashboard wiring connection). a R 13 connector (left-hand rear wiring/left-hand rear door wiring connection). a R 324 connector (left-hand rear wiring/left-hand front seat electrical function wiring connection).
PAGE 364
WIRING HARNESS Rear wiring: Connector access 88A C85 or S85 123683 a R 2 connector (left-hand rear wiring/dashboard wiring connection). a R 324 connector (left-hand rear wiring/left-hand front seat electrical function wiring connection).
PAGE 365
WIRING HARNESS Rear wiring: Connector access 88A B85 or K85 123682 a R 243 connector (left-hand rear wiring/right-hand rear door wiring). a R 323 connector (left-hand rear wiring/right-hand front seat electrical functions wiring connection).
PAGE 366
WIRING HARNESS Rear wiring: Connector access 88A C85 or S85 123679 a R 323 connector (left-hand rear wiring/right-hand front seat electrical functions wiring connection).
PAGE 367
WIRING HARNESS Rear wiring: Connector access 88A 123684 a R 319 connector (left-hand rear wiring/rear bumper wiring connection). a R 325 connector (left-hand rear wiring/second fitting alarm wiring). 1 - Access to the R 374 connectors a Remove the left-hand front door sill lining (see Front door sill lining: Removal - Refitting) (MR 393, 71A, Body internal trim).
PAGE 368
WIRING HARNESS Rear wiring: Connector access 88A 2 - Access to the R 2 connector a Remove the left-hand front door sill lining (see Front door sill lining: Removal - Refitting) (MR 393, 71A, Body internal trim). B85 or K85 a Partially remove the front centre floor carpet, B85 or K85 123669 a Disconnect the R 374 connector. 123670 a Disconnect the R 2 connector. C85 or S85 123675 a Disconnect the R 374 connector.
PAGE 369
WIRING HARNESS Rear wiring: Connector access 88A 3 - Access to the R 13 connector C85 or S85 B85 or K85 123676 a Disconnect the R 2 connector. 123899 a Disconnect the R 13 connector. 4 - Access to the R 324 connectors B85 or K85 109250 a Unfasten clip (1) .
PAGE 370
WIRING HARNESS Rear wiring: Connector access 88A C85 or S85 112237 a Remove the connectors access flap (3) . 109247 a Open the connector access flap (2) . 112238 a Disconnect the R 324 connectors. 109249 a Disconnect the R 324 connector.
PAGE 371
WIRING HARNESS Rear wiring: Connector access 88A 5 - Access to the R 243 connector B85 or K85 109247 a Open the connector access flap (5) . 123900 a Disconnect the R 243 connector. 6 - Access to the R 323 connectors B85 or K85 109249 a Disconnect the R 323 connector. 109250 a Unfasten clip (4) .
PAGE 372
WIRING HARNESS Rear wiring: Connector access 88A C85 or S85 112237 a Remove the connectors access flap (6) . 116793 a Disconnect the R 319 connector. 8 - Access to the R 325 connector B85 or K85 a Remove: - the left-hand rear quarter panel trim (see Quarter panel trim: Removal - Refitting) (MR 393, 71A, Body internal trim), - the rear left-hand wheel arch liner (see Rear wheel arch trim: Removal - Refitting) (MR 393, 71A, Body internal trim). 112238 a Disconnect the R 323 connectors.
PAGE 373
WIRING HARNESS Rear wiring: Connector access 123902 123676 a Disconnect the R 325 connector. a Disconnect the R 325 connector. 88A C85 or S85 a Remove: - the left-hand rear quarter panel trim (see Quarter panel trim: Removal - Refitting) (MR 393, 71A, Body internal trim), - the rear left-hand wheel arch liner (see Rear wheel arch trim: Removal - Refitting) (MR 393, 71A, Body internal trim).
PAGE 374
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . Equipment required Diagnostic tool WARNING To prevent damaging the connectors, consult the disconnection procedure (see Connector: Disconnection and reconnection) (Technical Note 6015A, 88A, Wiring).
PAGE 375
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 - the tailgate trim (see Tailgate trim: Removal - Refitting) (MR 393, 73A, Non-side opening elements trim), - the rear lights on the wing (see 81A, Rear lighting, Rear wing light: Removal - Refitting, page 81A5) . II - OPERATION FOR REMOVAL OF PART CONCERNED a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors.
PAGE 376
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 LEFT-HAND DRIVE 112454 a Disconnect the connector (2) from the front righthand and left-hand pyrotechnic inertia reel. 123899 a Unclip the lock (4) from the R 13 connector. a Disconnect the R 13 connector. a Remove the bolts (5) of the R 13 connector. a Extract the wiring of the B-pillar. 112455 a Disconnect the connector (3) from the right-hand and left-hand impact sensor.
PAGE 377
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 RIGHT-HAND DRIVE LEFT-HAND DRIVE 123899 123900 a Unclip the lock (6) from the R 243 connector. a Unclip the lock (8) from the R 243 connector. a Disconnect the R 243 connector. a Disconnect the R 243 connector. a Remove the bolts (7) of the R 243 connector. a Remove the bolts (9) of the R 243 connector. a Extract the wiring of the B-pillar. a Extract the wiring of the B-pillar.
PAGE 378
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 RIGHT-HAND DRIVE TYRE PRESSURE SENSOR 123900 a Unclip the lock (10) from the R 13 connector. a Disconnect the R 13 connector. 113760 a Disconnect the connector (12) from the tyre pressure monitoring system computer. a Remove the bolts (11) of the R 13 connector. a Extract the wiring of the B-pillar. 109751 a Open the fuel gauge flap. a Disconnect the connector (13) from the fuel gauge.
PAGE 379
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 VEHICLE WITH CARD 113222 a Disconnect the (14) rear starter aerial connector. 123672 a Remove the nut (15) from the earth terminal. a Disconnect: ELECTRONIC STABILITY PROGRAM a Remove the front right and left-hand wheel arch liners (see Rear wheel arch liner: Removal - Refitting) (MR 393, 55A, Exterior protection), a Unclip the rear right-hand and left-hand wheel speed sensor clip.
PAGE 380
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 PROXIMITY RADAR 112413 a Remove the nut (19) from the earth terminal. 115185 a Disconnect: - the connector (20) of the right-hand and left-hand pyrotechnic inertia reel, - the earth terminal. 115187 a Disconnect the connector (17) from the parking distance control buzzer.
PAGE 381
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 113229 a Disconnect the connector (22) of the right-hand and left-hand side curtain airbag. 123673 a Disconnect: - the connectors (23) of the rear screen defrosting system, - the connector (24) of the rear screen wiper motor. VEHICLE WITH CARD 116793 a Disconnect the R 319 connector. 113328 a Disconnect the connector (25) from the tailgate locking switch.
PAGE 382
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 - the tailgate opening switch (see 87C, Opening element management, Tailgate opening switch: Removal - Refitting, page 87C-5) , - the high level brake light (see 81A, Rear lighting, 3rd brake light: Removal - Refitting, page 81A10) . I - REFITTING OPERATION FOR PART CONCERNED a Refit the rear wiring. a Clip on the rear wiring. VEHICLE WITH CARD VEHICLE WITH CARD a Connect the opening aerial connector.
PAGE 383
WIRING HARNESS Rear wiring: Removal - Refitting 88A B85 or K85 a Clip on the airbag computer connector lock. a Connect: PROXIMITY RADAR a Connect the parking distance control buzzer connector. a Refit the parking distance control computer (see 87F, Parking distance control, Parking distance control computer: Removal - Refitting, page 87F6) . - the R 374 connector, - the R 2 connector. II - FINAL OPERATION.
PAGE 384
WIRING HARNESS Rear wiring: Removal - Refitting B85 or K85 - the front seats (see Complete front seat: Removal - Refitting) (MR 393, 75A, Front seat frames and runners), a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool.
PAGE 385
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . Equipment required Diagnostic tool WARNING To prevent damaging the connectors, consult the disconnection procedure (see Connector: Disconnection and reconnection) (Technical Note 6015A, 88A, Wiring).
PAGE 386
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 - the tailgate trim (see Tailgate trim: Removal - Refitting) (MR 393, 73A, Non-side opening elements trim), - the rear lights on the wing (see 81A, Rear lighting, Rear wing light: Removal - Refitting, page 81A5) . II - OPERATION FOR REMOVAL OF PART CONCERNED a WARNING To prevent any risk of noise, premature wear, short circuits, etc. after the refitting operation, mark the wiring routing and how to connect the connectors.
PAGE 387
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 TYRE PRESSURE SENSOR 112454 a Disconnect the front right-hand and left-hand pyrotechnic inertia reel connector (2) . 113760 a Disconnect the tyre pressure monitoring system computer connector (4) . 112455 a Disconnect the right-hand and left-hand impact sensor connector (3) . 109751 a Open the fuel gauge flap. a Disconnect the fuel gauge connector (5) .
PAGE 388
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 VEHICLE WITH CARD 113222 a Disconnect the rear starter aerial connector (6) . 123674 a Remove the nut (7) from the earth terminal. a Disconnect: ELECTRONIC STABILITY PROGRAM - the earth terminal, a Remove the rear right-hand and left-hand wheel arch liners (see Rear wheel arch liner: Removal Refitting) (MR 393, 55A, Exterior protection), - the R 325 connector. a Unclip the rear right-hand and left hand wheel speed sensor clip.
PAGE 389
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 PROXIMITY RADAR 112413 a Remove the nut (11) from the earth terminal. 115185 a Disconnect: - the right-hand and left-hand pyrotechnic inertia reel connector (12) , - the earth terminal. 115187 a Disconnect the connector (9) from the parking distance control buzzer.
PAGE 390
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 113229 a Disconnect the left-hand and right-hand side curtain airbag connector (14) . 123673 a Disconnect: - the connectors (15) of the heated rear screen, - the rear screen wiper motor connector (16) . VEHICLE WITH CARD 113328 116793 a Disconnect the R 319 connector. a Disconnect the connector (17) from the tailgate locking switch.
PAGE 391
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 - the high level brake light (see 81A, Rear lighting, 3rd brake light: Removal - Refitting, page 81A10) . I - REFITTING OPERATION FOR PART CONCERNED a Refit the rear wiring. a Clip on the rear wiring. VEHICLE WITH CARD VEHICLE WITH CARD a Connect the opening aerial connector. a Clip the opening aerial connector onto the rear bumper absorber. a Refit the rear bumper (see Rear bumper: Removal - Refitting) (MR 393, 55A, Exterior protection).
PAGE 392
WIRING HARNESS Rear wiring: Removal - Refitting 88A C85 or S85 II - FINAL OPERATION. a Refit: PROXIMITY RADAR a Connect the parking distance control buzzer connector. a Refit the parking distance control computer (see 87F, Parking distance control, Parking distance control computer: Removal - Refitting, page 87F6) . - the rear lights on the wing (see 81A, Rear lighting, Rear wing light: Removal - Refitting, page 81A5) .
PAGE 393
WIRING HARNESS Rear wiring: Removal - Refitting C85 or S85 a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer using the Diagnostic tool (see MR 394, 88C, Airbags and pretensioners).
PAGE 394
WIRING HARNESS Rear bumper wiring: Connector access 88A I - LOCATION OF CONNECTORS 123662 a R 319 connecter (rear bumper/rear connection). II - ACCESS TO CONNECTORS a IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) .
PAGE 395
WIRING HARNESS Rear bumper wiring: Removal - Refitting 88A a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88A, Wiring harness, Wiring: Precautions for the repair, page 88A-5) .
PAGE 396
WIRING HARNESS Rear bumper wiring: Removal - Refitting 88A a Remove the rear bumper wiring. WARNING To prevent any damage during the removal operation, check that the wiring is free from its mountings (retaining clip, plastic clip, adhesive tape, connector, etc.). REFITTING I - REFITTING PREPARATION OPERATION a If replacing with more wiring, lock the unused connectors (see Connectors: Sealing and immobilisation) (Technical Note 6015A, 88A, Wiring).
PAGE 397
AIR BAG AND PRETENSIONERS Airbag and pretensioners: List and location of components 88C I - LISTS OF COMPONENTS 109451 list of components Pyrotechnic front seat belt inertia reels (5) . Driver and passenger front airbags (1) . B85 or C85 or K85 C85 or S85 Pyrotechnic rear seat belt inertia reels (6) . Anti-submarining airbags located in the base of the front seats (2) . FRONT SIDE + CURTAIN AIRBAG Side curtain airbag. (7) B85 or K85 Front buckle pretensioners located on the outside of the seat (3) .
PAGE 398
AIR BAG AND PRETENSIONERS Airbag and pretensioners: List and location of components II - FRONTAL AIRBAGS 88C Passenger frontal airbag (top of the range) Driver's front airbag 112402 C85 or S85 Anti-submarining airbag 112382 Passenger frontal airbag (entry level) 113326 114732 88C-2
PAGE 399
AIR BAG AND PRETENSIONERS Airbag and pretensioners: List and location of components 88C Airbag computer FRONT SIDE + CURTAIN AIRBAG Curtain side airbag 113231 112452 III - LATERAL AIRBAGS Side impact sensor FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG Frontal (thorax) side airbag 112455 112955 88C-3
PAGE 400
AIR BAG AND PRETENSIONERS Airbag and pretensioners: List and location of components 88C IV - FRONT SEAT BELTS C85 or S85 B85 or K85 Lower mounting Adjustable upper mounting 113054 Front pyrotechnic inertia reel 112461 C85 or S85 Adjustable upper mounting 112454 113067 88C-4
PAGE 401
AIR BAG AND PRETENSIONERS Airbag and pretensioners: List and location of components 88C V - REAR SEAT BELT B85 or K85 B85 or C85 or K85 Lap belt pretensioner Rear pyrotechnic inertia reel 112434 112413 88C-5
PAGE 402
AIR BAG AND PRETENSIONERS Airbag and pretensioners: Precautions for the repair 88C The pyrotechnic systems (pretensioners and airbags) must be checked using the Diagnostic tool : Equipment required - after an accident, Diagnostic tool - after theft or attempted theft of the vehicle, - before selling a used vehicle. I - PRECAUTIONS FOR REPAIR II - TRIGGERING OF THE SAFETY SYSTEMS IMPORTANT IMPORTANT All operations on airbag and pretensioner systems must be carried out by qualified trained personnel.
PAGE 403
AIR BAG AND PRETENSIONERS Airbags and pretensioners: Recycling - Destruction 88C Special tooling required Ele. 1287 Note: Tool for destroying airbags and pretensioners. Ele. 1287-02 Kit of 2 adapters for the airbag and pretensioner destruction tool. Ele. 1812 Kit of 2 adapters for the airbag and pretensioner destruction tool. If triggering is not possible (faulty ignition module) return the part to Techline.
PAGE 404
AIR BAG AND PRETENSIONERS Airbags and pretensioners: Recycling - Destruction 88C a Connect the two feed wires of the destruction tool (Ele. 1287) to a battery. a Connect: - the adapter to the destruction tool (Ele. 1287), - the adapter to the airbag. IMPORTANT To prevent any risk of an accident when destroying a pyrotechnic component, check that no-one is in the vicinity. a Destroy the airbag by pressing the two push buttons on the tool simultaneously.
PAGE 405
AIR BAG AND PRETENSIONERS Airbag computer: Removal - Refitting 88C II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool Tightening torquesm computer mounting nuts 8 Nm IMPORTANT To avoid any accidents, make sure you are aware of all risks associated with this operation. (see Airbags and pretensioners: Repair precautions). REMOVAL I - REMOVAL PREPARATION OPERATION 109900 a a Cut the carpet between the gear lever and the parking brake as shown in the illustration above.
PAGE 406
AIR BAG AND PRETENSIONERS Airbag computer: Removal - Refitting 112452 a Unclip the connector latch (2) . 88C 109900 a Attach the carpet at (4) with the clips (part number: 77 01 047 751). a Disconnect the connector. a Remove: II - FINAL OPERATION. - the mounting nuts (3) from the computer, a Refit the centre console (see MR 393 Bodywork, 57A, Interior equipment, Centre console: Removal - Refitting). - the computer.
PAGE 407
AIR BAG AND PRETENSIONERS Inhibitor switch: Removal - Refitting 88C Equipment required Diagnostic tool IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) . REMOVAL 100267 a Remove the inhibitor switch on the side panel by pressing on the clips (2) .
PAGE 408
AIR BAG AND PRETENSIONERS Seat runner switch: Removal - Refitting 88C a Make a note of the harness routing. a Unclip the harness. Equipment required Diagnostic tool REFITTING The driver's seat has a seat position sensor mounted on the runner. This sensor causes the level of inflation of the driver's frontal airbag to be adjusted (small or large volume) according to the position of the seat on the runner and the violence of the impact. REFITTING OPERATION FOR PART CONCERNED a Refit the harness.
PAGE 409
AIR BAG AND PRETENSIONERS Front lap belt pretensioner: Removal - Refitting 88C B85 or K85 Equipment required Diagnostic tool Tightening torquesm pretensioner mounting bolt 35 Nm IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) . 109255 a Remove the cover (1) from the seat height adjustment lever.
PAGE 410
AIR BAG AND PRETENSIONERS Front lap belt pretensioner: Removal - Refitting 88C B85 or K85 II - OPERATION FOR REMOVAL OF PART CONCERNED 109257 a Remove the mounting bolt (3) from the seat cover. a Unclip the front section of the seat housing side panel (4) . 112434 a Disconnect the connector (5) . a Remove: - the mounting bolt (6) from the pretensioner, - the pretensioner. REFITTING I - REFITTING PREPARATION OPERATION a Always replace the pretensioner bolt.
PAGE 411
AIR BAG AND PRETENSIONERS Front lap belt pretensioner: Removal - Refitting B85 or K85 a Clip: - the rear section of the seat cover, - the front section of the seat cover. a Refit: - the seat cover mounting bolt, - the seat height adjustment handle, - the height adjustment handle mounting bolts, - the height adjustment handle cover. a Refit the front seat (see Complete front seat: Removal - Refitting) (MR 393, 75A, Front seat frames and runners).
PAGE 412
AIR BAG AND PRETENSIONERS Front pyrotechnic inertia reel: Removal - Refitting Equipment required 88C B85 or K85 Diagnostic tool Tightening torquesm inertia reel mounting bolt 23 Nm seatbelt upper mounting bolt 23 Nm seatbelt lower mounting bolt 23 Nm IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) .
PAGE 413
AIR BAG AND PRETENSIONERS Front pyrotechnic inertia reel: Removal - Refitting 88C II - OPERATION FOR REMOVAL OF PART CONCERNED C85 or S85 B85 or K85 113054 a Remove the mounting bolt (2) . a Withdraw the lower seat belt mounting bracket.
PAGE 414
AIR BAG AND PRETENSIONERS Front pyrotechnic inertia reel: Removal - Refitting 88C C85 or S85 112454 113067 a Remove: a Always disconnect the connector (5) before removing the pyrotechnic inertia reel. a Remove: - the blanking cover (4) , - the mounting bolt (6) from the inertia reel, - the seat belt upper mounting. - the pyrotechnic inertia reel. REFITTING I - REFITTING PREPARATION OPERATION a Always replace: - the seat belt height adjustment mechanism. - the reel mounting bolts.
PAGE 415
AIR BAG AND PRETENSIONERS Front pyrotechnic inertia reel: Removal - Refitting a Torque tighten the inertia reel mounting bolt (23 Nm). a Connect the inertia reel connector. 88C a If all is correct, unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components)(MR 394, 88C, Airbags and seat belt pretensioners). a Torque tighten the seatbelt upper mounting bolt (23 Nm). IMPORTANT To eliminate the risk of any accident, do not reuse pyrotechnic components.
PAGE 416
AIR BAG AND PRETENSIONERS Rear pyrotechnic inertia reel: Removal - Refitting 88C B85 or C85 or K85 a Remove the rear bench seat (see Single unit rear bench seatback: Removal - Refitting) or (see 1/3 and 2/3 rear bench seatback: Removal - Refitting) (MR 393, 76A, Rear seat frames and runners).
PAGE 417
AIR BAG AND PRETENSIONERS Rear pyrotechnic inertia reel: Removal - Refitting 88C B85 or C85 or K85 a Torque tighten the seat belt lower mounting bolt (21 Nm). III - FINAL OPERATION. a Refit the rear quarter panel trim (see Quarter panel trim: Removal - Refitting) (MR 393, 71A, Body internal trim). B85 or K85 a Refit the rear door sill upper lining (see Rear inner sill upper trim: Removal - Refitting) (MR 393, 71A, Body internal trim). C85 112413 a Remove the seat belt upper mounting bolt (1) .
PAGE 418
AIR BAG AND PRETENSIONERS Driver's frontal airbag: Removal - Refitting 88C II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) .
PAGE 419
AIR BAG AND PRETENSIONERS Driver's frontal airbag: Removal - Refitting 88C 107755 116066 a Insert a T-bar with an extension 8 mm in diameter (e.g.: junior ratchet set, cylindrical tip) into the hole (3) located behind the steering wheel (the seal must be pierced the first time it is removed). a Apply pressure (4) on the clip using the T-bar with the extension, whilst slowly pulling the airbag module towards you (5) to unclip the lower section of the airbag.
PAGE 420
AIR BAG AND PRETENSIONERS Driver's frontal airbag: Removal - Refitting 88C IMPORTANT Always fit the airbag with the cushion facing upwards. REFITTING I - REFITTING PREPARATIONS OPERATION a IMPORTANT After a pyrotechnic component has been triggered, certain parts must be replaced (see 88C Airbags and pretensioners, Airbags and pretensioners: Precautions during repair). 116061 II - REFITTING OPERATION FOR PART CONCERNED a Connect: - the earth terminal, - the airbag module connectors.
PAGE 421
AIR BAG AND PRETENSIONERS Driver's frontal airbag: Removal - Refitting III - FINAL OPERATION. a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) . IMPORTANT Check the airbag computer using the Diagnostic tool. Any failure to follow these instructions may lead to system malfunctions, or even result in the incorrect triggering of the airbags. a Unlock the airbag computer (see Fault finding - Replacement of components)(MR 394, 88C, Airbags and seat belt pretensioners).
PAGE 422
AIR BAG AND PRETENSIONERS Passenger's frontal airbag: Removal - Refitting 88C II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool Tightening torquesm airbag module mounting bolts 6 Nm module mounting bolts on the pillar 8 Nm IMPORTANT 112398 a Remove the bolts (1) attaching the airbag module to the beam.
PAGE 423
AIR BAG AND PRETENSIONERS Passenger's frontal airbag: Removal - Refitting 88C REFITTING I - REFITTING PREPARATION OPERATION a Replace the parts required, (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) . IMPORTANT When the passenger airbag module is triggered, the consequent damage caused to the attachments always requires the dashboard to be replaced.
PAGE 424
AIR BAG AND PRETENSIONERS Passenger's frontal airbag: Removal - Refitting a Unlock the airbag computer (see Fault finding - Replacement of components)(MR 394, 88C, Airbags and seat belt pretensioners). IMPORTANT Do not reuse the pyrotechnic components. The pretensioners or airbags on a vehicle which is to be scrapped must be destroyed. (see 88C, Air bag and Pretensioners, Airbags and pretensioners: Recycling - Destruction, page 88C-7) .
PAGE 425
AIR BAG AND PRETENSIONERS Front (chest-level) side airbag: Removal - Refitting 88C II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool The front chest level side air bag is mounted on the back of each front seat at the door side. When it inflates, the airbag tears open the cover of the module and the foam and unclips the seat cover.
PAGE 426
AIR BAG AND PRETENSIONERS Front (chest-level) side airbag: Removal - Refitting 88C a Unlock the airbag computer (see Fault finding - Replacement of components)(MR 394, 88C, Airbags and seat belt pretensioners). REFITTING I - REFITTING PREPARATION OPERATION a Replace the parts required (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) . IMPORTANT Do not reuse the pyrotechnic components.
PAGE 427
AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting 88C FRONT SIDE + CURTAIN AIRBAG II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool Tightening torquesm side curtain mountings airbag 8 Nm The curtain airbag is mounted behind the headlining and the quarter panel trim. The airbag detaches the headlining when it inflates.
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AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting 88C FRONT SIDE + CURTAIN AIRBAG 113231 113232 a Remove the front retaining pin (4) . 109979 a The curtain section is clipped to the body at several points. a Remove clips (5) . a Remove the curtain airbag. REFITTING I - REFITTING PREPARATION OPERATION a IMPORTANT After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.
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AIR BAG AND PRETENSIONERS Side curtain airbag: Removal - Refitting 88C FRONT SIDE + CURTAIN AIRBAG a Always replace the side curtain airbag. II - REFITTING OPERATION FOR PART CONCERNED a Fit the new side curtain airbag without tightening the mountings. 113229 a Torque tighten the side curtain airbag mountings (8 Nm) (9) . a Connect the side curtain airbag connector (10) , checking that it is correctly locked. 113229 III - FINAL OPERATION.
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AIR BAG AND PRETENSIONERS Anti-submarining airbag: Removal - Refitting 88C C85 II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool Tightening torquesm anti-submarining airbag mounting bolts 21 Nm IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) .
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AIR BAG AND PRETENSIONERS Anti-submarining airbag: Removal - Refitting C85 a Torque tighten the anti-submarining airbag mounting bolts (21 Nm) starting with bolts (3) and (4) . a Connect: - the earth terminal, - the airbag module connector, checking that it is locked correctly. III - FINAL OPERATION.
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AIR BAG AND PRETENSIONERS Side impact sensor: Removal - Refitting 88C FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG II - OPERATION FOR REMOVAL OF PART CONCERNED Equipment required Diagnostic tool Tightening torquesm side impact sensor bolt 8 Nm IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 88C, Air bag and Pretensioners, Airbag and pretensioners: Precautions for the repair, page 88C-6) .
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AIR BAG AND PRETENSIONERS Side impact sensor: Removal - Refitting FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG 108329 a Position the sensor using its positioning pin (2) . a Torque tighten the side impact sensor bolt (8 Nm). a Connect the connector. II - FINAL OPERATION. a Refit the B-pillar trim (see B-pillar trim: Removal Refitting) (71A, Body internal trim). a Connect the battery (see 80A, Battery, Battery: Removal - Refitting, page 80A-1) .
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DRIVER'S POSITION Cigarette lighter: Removal - Refitting 88D WITH SMOKING ACCESSORIES REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the centre console (see Centre console: Removal - Refitting) (MR 393, 57A, Interior equipment). II - OPERATION FOR REMOVAL OF PART CONCERNED 107727 a Keep the plastic support unlocked at (4) . a Pull the cigarette lighter support at (5) . a Unclip the plastic support from the console.