Studio Equipment Safe Operating Procedures Fibre Studio Office of Safety & Risk Management Rosalie Sharpe Pavilion 115 McCaul Room 2210
Paper Beater Machine Paper Beater Location Fibre Studio - Room 201 Manufacturer David Reina Designs Address: 78 Guernsey St. Broklyn Ny 11222 Telephone Number: (718) 486-0262 Applicable Legislation 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Is the power cord free of frays and damage? 2 Is the paper beater in secure place? 3 Is the area around the paper beater free of slip/trip hazards? 4 Is the safety cover and splash guard in place? 5 Has the pulp from previous operation been removed? 6 Does the crank handle move freely without obstruction? Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) a) Set the count revolution at zero (the point at which the beater roll blade comes into contact with the bedplate). b) Lower the beater roll blade (picture 1) height by turning the handle (see picture 2) counter clockwise and at the same time turn the beater roll blade by hand until you feel resistance. c) Do not rub your hands against the blade. d) Plug in the beater and fill it about 2/3 with water. e) Place the water bucket under the beater.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Paper Beater Equipment Location: Fibre Studio Room 201 Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
DAILY Ensure the area around the paper beater is free of slip/trip hazards. ✔ Ensure the paper beater is in a secure place. Ensure the splash guard and safety cover is in place and cannot be removed. Inspect the beater roll blade for any defects. Ensure dried pulp is removed from the machine. Ensure the beater roll blade is kept clean. Ensure the crank handle rotates freely. Ensure the roll blade and the bedplate moves freely. Inspect the cord, plug and the motor of the machine.
Power Washer Machine Electric Powered Pressure Washer Location Fibre Studio – Room 201 Manufacturer Name: Princess Auto Ltd. Address: 481 Panet road, Winnipeg Manitoba Telephone Number: (1800)-665-8685 Applicable Legislation 1. CAN/CSA-Z432-04 Safeguarding of Machinery 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 Is the area around the power washer free of slip/trip hazards? 3 Does the release trigger move freely without obstruction? Y N N/A Comments/Corrective Action: 3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.
Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before using the power washer a) Put on your PPEs b) Select the appropriate nozzle size (see picture 1) for the desired pressure rate. c) Turn on water flow d) Unwrap the pressure hose and position the spray gun away from the motor. Picture 3 Picture 2 2. Reclaiming a screen Picture 4 3.2 a) b) c) d) Wear nitrile gloves to avoid skin contact with the solution. Wet screen with water.
Picture 6 Picture 5 3. After using the Power washer a) Once done, release the spray gun trigger and flip the safety latch into position under the trigger (see picture 5). b) Squeeze the trigger to allow all the water out from the pressure valve. c) Hang the water gun on the hook (see picture 6). d) Turn the motor off when finished. e) Clean the area upon completion of the task. f) Mop the surrounding floor.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Power Washer Equipment Location: Fibre Studio Room 201d Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure the area around the power washer is free of slip/trip hazards. ✔ Ensure the power washer motor is sitting firmly on a level base. Ensure water supply is adequate. Ensure the release trigger moves freely without obstruction. Check that the nozzle on the spray gun is not clogged. Inspect the water hose to ensure that it is in good condition. Inspect the water shut-off switch. Check that the pump oil level is within operating range. Add oil if necessary.
Industrial Sewing Machine Machine Industrial Sewing Machine Model: MSK-8900M Location Fibre Studio – 201 Manufacturer Name: Reliable Corporation Address: Toronto, Ontario M6B 4K7 Canada Telephone Number: (416) -785-0200 Applicable Legislation 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Is the area around the industrial sewing machine free of slip/trip hazards? 2 Has the debris/material from previous operations been removed? 3 Is the needle free of defects? 4 Is the bobbin securely in place? 5 Does the foot pedal move freely without obstruction? 6 Does the light bulb/switch work? Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) 1. Inserting needle Picture 1 a) Put on your PPEs b) Ensure the machine is off. c) check needle 2. Bobbin Picture 2 a) Install the bobbin (see picture 2) from the bobbin case. b) Run the machine to wind the thread on the bobbin. c) Keep your fingers away from the needle when winding the bobbin. 3. Threading Picture 3 3.2 a) Place the thread spool on the spool pin (see picture 3).
a) b) c) d) e) Turn on the machine; the switch is located under the table (see picture 4). Raise the presser foot (see picture 5) and slide the fabric underneath. Never sew with the presser foot in a raised position. Drop the presser foot and begin sewing by pressing on the foot pedal. The presser foot and the feed-dog can cause a pinch point hazard. Ensure your finger(s) does not get caught between them. f) Always keep eyes on the needle.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Industrial Sewing Machine Equipment Location: Fibre Studio Room 201 Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure the area around the industrial sewing machine is free of slip/trip hazards. ✔ Ensure the needle and the feed lever guard is in place. Inspect the needle for damage (chips and defects). Ensure the needle is secure. Ensure the foot pedal moves freely without obstruction. Remove lint and tangled threads from inside and outside the machine.
FLOOR LOOM Machine Name: Floor Loom, Laclerc Loom Model: Nilus 4s Location Fibre Studio, Room 201 Manufacturer Address: 573 Savoie P.O. Box 4 Plessisville Qc.
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2.0 Pre-use Inspection Checklist Check 1 Is the area around the Loom free of slip/trip hazards? 2 Are all tools/scissor removed from the Loom? 3 Is the press break/treadle in good working condition? 4 Are the heddles in place and in good working order (check for bent or damaged latch)? 5 Comments/Corrective Action 3.0 Y N N/A Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.
Equipment Specific Safe Operating Procedure (SOP) 1. Operating the Loom Picture 1 a) Prepare the yarn for the loom (see picture 1) b) Wind warp onto loom. c) Pass the thread through the heddles and tie them to the beam. e) Depress the treadle to start weaving (see picture 3) Picture 3 Picture 2 d) Use the shuttle (see picture 2) to pass the thread horizontally. 2. Putting away the Loom a) Clean up all the thread material. b) Sweep the floor surrounding the Loom. Picture 4 3.
4.0 Maintenance and Repair DAILY Ensure the area around the Loom is free of slip/trip hazards. ✔ WEEKLY Inspect entire loom and perform maintenance as required. ✔ MONTHLY Inspect entire loom and perform maintenance as required. ✔ ANNUALLY Inspect entire machine and perform maintenance as required. ✔ 4.1 5.0 Document Control Any changes or updates to this document must be recorded and maintained.
Paper Press and Hydraulic Jack Machine Name: Paper Press and Hydraulic Jack Type: MVP Pro-lift Model: B-006NC Location Fibre – Room 201 Manufacturer Name: The Paperwright press Address: 1261 Potland Ave., Ottawa, ON Telephone Number: 1 (613) 731-5417 Applicable Legislation 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Is the area around the paper press free of slip/trip hazards? 2 Has the material from previous operation been removed? 3 Does the Hydraulic jack release valve move freely without obstruction? 4 Is the Jack handle available? 5 Are plywood boards available? 6 Is the bed press surface free of defects? 7 Is the area around the paper press free of slip/trip hazards? Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the paper press & hydraulic jack Picture 1 a) Prepare your paper to be pressed. b) Carefully set the press bed on the steel A-frame (see picture 1) c) The press bed is heavy so be very careful of your fingers when moving it into position. a) Place your paper on the plywood board on top of the press bed tray. b) Center your paper on the tray. Do not place hard objects on the tray.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Check the hydraulic jack, and handle for any damage. ✔ Check the plywood board and bed press for any damage. Ensure the Hydraulic jack release valve moves freely without obstruction. WEEKLY ✔ Check all elements of the Jack and Paper press. Check the oil level in the Hydraulic jack and add oil as necessary. MONTHLY ✔ Check the Hydraulic jack for any damage. ANNUALLY Clean the entire hardware of the Paper Press and Hydraulic Jack. ✔ 5.
Steam Jet Machine Steam Jet Location Fibre Studio - Room 201 Manufacturer Name: Jacquard Address: Rupert, Gibbon & Spider, Inc. P.O. Box 425, Healdsburg, CA 95448 Telephone: 800-442-0455 Applicable Legislation 1. CAN/CSA-Z432-04 Safeguarding of Machinery 2.
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2.0 Pre-use Inspection Checklist Check 1 Is the area around the Steamer free of slip/trip hazards? 2 Is the safety door lock in place? 3 Do the pressure knobs rotate freely? 4 Does the inner and outer steamer door open and close freely without obstruction? 5 Are the temperatures and time control panels working? 6 Is the fabric width greater than the maximum fabric width of 60’’ (152.4 cent.)? Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) a) Get assistance from the class technician before using the steamer. b) Prepare the fabric for steaming. c) Separate the fabric from the paper and then roll it onto the spring core (see picture 1). d) Add water to the steamer (see picture 2), the water level lights will illuminate when the machine is full. e) Place the rolled fabric in the center of the Steam Jet. f) Caution: The steamer door is very heavy.
Picture 7 Picture 6 Picture 5 3. Unloading the Steam Jet a) Once the cycle completes, turn the control switch to the standby position (see picture 5). b) Stand behind or to the side of the door when opening. c) A minimal amount of steam will exit the chamber as the door opens. Wait till the steam comes out. Keep some distance; do not directly place your face in front of the opening of the Steam Jet. d) Do not place any part of your body near the doors as it is being opened.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Steam Jet Equipment Location: Fibre Studio Room 201d Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY ✔ Ensure the power cord is free of frays and damage. Ensure the area around the Steamer is free of slip/trip hazards. Ensure the safety door open and closes without obstruction. Ensure the pressure knobs rotate freely and lock the door in place. Check the temperature and time control panels-ensure they are operating. Ensure “Warning-Burn Hazard” or “Hot! Use Caution” labels are placed in conspicuous locations to alert personnel of the thermal hazard(s).
Vacuum Table and UV light box Machine Name; Vacuum Table and UV light box Model: 0522-V3-G18DX Location Fibre Studi - Room 201 Manufacturer Vacuum Table Name: MFG Corporation Model: 0522-V3-G18DX Applicable Legislation 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before using the Vacuum Table a) b) c) d) e) Put on your PPEs Carefully lift the top lid of the vacuum table. Place the screen in the center of the table. Pull the vacuum pump cord over the screen (see picture 1). Bring down the top lid. Keep your hand(s) away from the base of the table when closing. This can be a pinch-point hazard. Lock the Table in place (see picture 2). Picture 2 f) Picture 4 Picture 3 2.
3. Using the UV light box Set your exposure box to 250.0 watt. Press the “S” Button. Turn on the switch (located on the right side). Turn off the light and leave the room immediately. Picture 5 a) b) c) d) Picture 6 4. After exposing the screen a) b) c) d) e) When the timer for UV light box goes off enter the room. Turn off the exposure and the machine. Bring the table back into the horizontal position. Unlock and remove the screen from the vacuum table. Clean up after yourself.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: UV light Box and Vacuum Table Equipment Location: Fibre Studio Room 201 Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY ✔ Ensure the power cords are free of frays and damage. Ensure the area around the UV light box and vacuum table is free of slip/trip hazards. Ensure the vacuum pump cord is free of defects and is connected to the pump. Ensure the vacuum table lock is in good working and holds the table in the vertical position. Ensure the vacuum table moves freely without any obstruction. Ensure that the vacuum pump cord and all connections are in good condition.
Serger Machine Name; Serger Model: 936 Location Fibre Studio – Room 201 Manufacturer Name: Husqvarna Viking Inc. Tele: (416)-487-4438 Applicable Legislation 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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Equipment Specific Safe Operating Procedure (SOP) 1. Before sewing Put on your PPE Connect the foot control cable into the machine. Connect the power cable into the machine and the other in the socket. Turn the hand wheel until the needle bar is in its highest position. Picture 1 a) b) c) d) Picture 3 Picture 2 2. Threading Picture 4 3.2 a) Place the thread spools on the thread spindles (see picture 2). b) Thread the machine.
a) Turn the dual light and machine switch on. b) Raise the presser foot and slide the fabric underneath. c) Position the fabric so that the blade of the serger will trim the desired amount of fabric. The blade is located to the right of the needle (see picture 5). d) Drop the presser foot and begin sewing by pressing on the foot pedal. e) The presser foot and the feed-dog can cause a pinch point hazard (see picture 6). Ensure your finger(s) does not get caught between them.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Serger Equipment Location: Fibre Studio Room 201 Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure serger needles are secure and are free of defects (not chipped or defective). ✔ Ensure the thread cutter works properly. Ensure the presser foot moves freely without obstruction. Remove lint and tangled threads from inside and outside the machine. Ensure serger needles are secure and are free of defects (not chipped or defective). WEEKLY Inspect all elements to ensure that they are in good working condition ✔ MONTHLY Clean the inner components of the machine.
Vertical Fabric Steamer Machine Vertical Fabric Steamer Location Fibre – Room 201 Manufacturer Name: Jacquard Address: Rupert, Gibbon & Spider, Inc. P.O. Box 425, Healdsburg, CA 95448 Telephone: 800-442-0455 Applicable Legislation 1. CAN/CSA-Z432-04 Safeguarding of Machinery 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 Is the area around the steamer free of slip/trip hazards? 3 Has the debris/material from previous operations been removed? 4 Is the water reservoir filled with water? 5 Is the insulation in place? 6 Does the safety switch work properly? Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) a) b) c) d) Get assistance from the class technician before using the steamer. Prepare the fabric for steaming. Add water to the base of the steamer (see picture 1). Remove the top lid of the steamer and place the bolt of fabric in it (see picture 2). Picture 2 Picture 1 1. Preparation for Steaming Picture 3 2. Operating the Steamer a) Plug in the steamer and set the temperature. b) Caution: the cylinder will get very hot while it is in use.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Vertical Fabric Steamer Equipment Location: Fibre Studio Room 201d Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure the power cord is free of frays and damage. ✔ Ensure the steamer area is clear of slip/fall hazards. Ensure the steamer is well insulated-if necessary wrap more foil paper around the steamer. Clean out the water reservoir. Remove stagnant water from the steamer. Ensure there are no water or steam leaks. Ensure “Warning-Burn Hazard” or “Hot! Use Caution” labels are placed in conspicuous locations to alert personnel of the thermal hazard(s).
Heat Press Machine Name: Heat Press Model: LT1500/LT1620 Location Fibre Studio, Room 201 Manufacturer Name: Lancer Group International Address: 311 Saulteaux Crescent, Winnipeg, Manitoba Telephone Number: (204) 885-7792 Applicable Legislation 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Is the power cord free of frays and damage? 2 Is the area around the heat press free of slip/trip hazards? 3 Is the surface area of the heater platen free of defects? 4 Does the arm handle and the upper heat platen move freely without obstruction? 5 Has the clamping arm pressure been adjusted? (This will allow you to easily move the Y N N/A clamping arm up and down). 6 Has the temperature and the timer been set? (150F to 350 F).
Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before using the heat press a) Put on our PPEs b) Turn on the main power switch. c) Ensure the top heater platen is raised to its upper most position (see picture 1). d) Set the timer for the desired duration. e) Set the temperature to the desired setting. Note: It will take about 30 minutes for the heat press to warm up. f) The exposed surface of the machine will start to heat.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Heat Press Equipment Location: Fibre Studio Room 201 Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure the area around the heat press is free of slip/trip hazards. ✔ Keep the surface of the heater platen clean. Use normal cleaning solutions to fully clean the platens. Ensure all controls are working (e.g. temperature and machine timer). Ensure pressure knob is working properly and is adjustable. Ensure the heat press arm handle and top heat platen moves freely without obstruction.
Sewing Machine Machine Name: Sewing Machine Model: 1008 Location Fibre Studio - Room 201 Manufacturer Name: Bernina Address: 3702 Prairie Lake Court, Aurora, Illinois 60504. Applicable Legislation 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. Before Sewing Picture 3 3.2 a) b) c) d) e) Put on PPEs Connect the foot pedal cable into the machine. Plug the power cable into the socket. Uninstall the bobbin (see picture 2) from the bobbin case and wind the bobbin with the thread by running the machine. f) Keep your fingers away from the needle and the thread when winding the bobbin. g) Place the thread spool on the spool pin.
Picture 1 2. Sewing a) Turn the dual light and machine switch on. b) Sit right in front of the needle (in front of the working area). c) Raise the presser foot (see picture 4) and needle to position the fabric underneath. d) Drop the presser foot and begin sewing by pressing on the foot pedal. e) Never sew with the presser foot in a raised position. f) The presser foot and the feed-dog can cause a pinch point hazard. Ensure your finger(s) does not get caught between them. g) Always keep eyes on the needle.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Energy Source Electrical Equipment Name/Description: Sewing Machine Equipment Location: Fibre Studio Room 201 1 Total # of Energy Isolation Devices/locks: BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure sewing machine needle is secure and is free of defects (not chipped or defective) ✔ Ensure the thread cutter works properly. Ensure the presser foot raises and lowers freely. Regularly inspect the presser foot to ensure that it is operable. In order to change the presser foot ensure that the machine is turned off and unplugged Remove lint and tangled threads from inside and outside the machine. Inspect the foot pedal to ensure that it is operational.
Small Steamer Machine Small Steamer Location Fibre - Room 201 Manufacturer Applicable Legislation Sources 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 Is the steamer secure on flat surface? 3 Is the area around the steamer free of slip/trip hazards? 4 Has previously used water been removed from the steamer? 5 Is the fabric stick in place? 6 Is the steamer lid and tray in place? 7 Is the stove working? Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) a) Remove the top lid of the steamer and add water to the base of the steamer (see picture 1). b) Wrap the fabric around the steamer stick (see picture 2). c) Place the bolt of fabric back into place. d) Position the top lid of the steamer in place. e) Hold the steamer from the side handles and position it on top of the stove in a diagonal angle. Picture 2 Picture 1 1. Before Steaming 2. Steaming a) b) c) d) e) Turn on the stove.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure the steamer is clear of water when it’s not in use. ✔ Ensure the fabric stick is in place and fits on the steamer tray. Ensure the Steamer lid sits on the steamer securely. Ensure “Warning-Burn Hazard” or “Hot! Use Caution” labels are placed in conspicuous locations to alert personnel of the thermal hazard(s). MONTHLY Ensure all parts of the steamer fit together. ✔ Ensure there are no water or steam leaks. If so, seal the leaks.
