Manual Owners & Installation LISTINGS AND CODE APPROVALS These gas appliances have been tested in accordance with AG 103, NZS 5262 and have been certified by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions. Your unit should be serviced annually by an authorised service person.
TO THE NEW OWNER: Congratulations! You are the owner of a state-of-the-art Gas Stove by FPI FIREPLACE PRODUCTS INTERNATIONAL. The PG36 has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch. The model PG36 has been approved by the Australian Gas Association for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow.
TABLE OF CONTENTS Safety Label Safety Label ............................................................... 4 Installation Important Message .................................................... 5 Before You Start ........................................................ 5 General Safety Information ......................................... 5 Installation Checklist .................................................. 5 Locating Your Gas Stove ............................................
SAFETY LABEL This is a copy of the label that accompanies each PG36 Zero Clearance Room Sealed Gas Fireplace. We have printed a copy of the contents here for your review. The label is located on the front inside base of the unit, visible when the bottom louvre is open. DATA BADGE NOTE: Masport units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
INSTALLATION IMPORTANT: SAVE THESE INSTRUCTIONS The PG36-NG or PG36-LPG Room Sealed Fireplace must be installed in accordance with AG 601 and NZS 5261 5261 and these instructions. Carefully read all the instructions in this manual first. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturer's instructions and all applicable codes.
INSTALLATION LOCATING YOUR GAS STOVE 1) When selecting a location for your stove, ensure that the clearances outlined on this page are met. 2) Provide adequate clearances for servicing. 1) Ensure that structural members are not cut or weakened during installation. 3) The appliance must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or raised up on a platform to enhance its visual impact.
Masport PG36-3 Gas Inbuilt Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible board. MANTELS Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
INSTALLATION FRAMING AND FINISHING 1) Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick. 3) For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate the fireplace itself.
INSTALLATION UNIT ASSEMBLY PRIOR TO INSTALLATION The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position. Top Standoff Assembly The top standoffs are shipped in a flat position and must be folded into shape and attached. Screw Position Facing Material Depth A B C* 1/2" 7/8" 1-1/4" / 13mm / 22mm / 32mm * For "C" screw position the top facing support is reversed.
INSTALLATION EXTERIOR FLUE TERMINATION LOCATIONS Minimum clearances required for balanced flue terminals or the flue terminals of outdoor appliances according to AG 601 (AGA gas installation code) or NZS 5261 (New Zealand) Minimum Clearance (mm) a b c d e f g h j k Below eaves, balconies or other projections: - Appliances up to 50 MJ/h input 300 - Appliances over 50 MJ/h input 500 From the ground or above a balcony 300 From a return wall or external corner 500 From a gas meter (M) 1000 From an electrici
INSTALLATION FLUEING Masport Direct Vent System (Flex) Horizontal Terminations Only These flueing systems, in combination with the PG36 Room Sealed Gas Fireplace, have been tested and listed as a Direct Vent type flue system by the Australian Gas Association. The location of the termination cap must conform to the requirements in the Flue Terminal Locations diagram on page 10.
INSTALLATION SIMPSON DURA-VENT FLUEING Horizontal or Vertical Terminations The Simpson Dura-Vent Co Axial Flue System offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized finish. We recommend using the galvanized finish for installation with the PG36.
INSTALLATION FLUEING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-VENT DIRECT FLUE GS SYSTEM and MASPORT DIRECT FLUE SYSTEM (FLEX) (LPG & NG) The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90o elbow). Note: Must use optional flue adapter (Part # 510-994) when using Simpson Dura-Vent pipe.
INSTALLATION FLUEING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-VENT DIRECT FLUE GS SYSTEM and MASPORT CO AXIAL FLUE SYSTEM (FLEX) (LPG & NG) The diagram below shows examples of horizontal termination arrangements using two 90o elbows (two 45o elbows equal one 90o elbow). Note: 1) 2) 3) 4) A maximum of two 90o elbows are permitted. A minimum of 6 ft. (1.8m) vertical from base of unit is required if two 90o elbows are used. Minimum distance between elbows is 2 ft. (0.6m).
INSTALLATION FLUEING ARRANGEMENTS - VERTICAL TERMINATIONS SIMPSON DURA-VENT CO AXIAL FLUE GS SYSTEM (LPG & NG) The PG36 is approved for a 23 ft. (7.0m) vertical, with a maximum 12 ft. (3.7m) horizontal offset using two 90o elbows (two 45o elbows equal one 90o elbow) with Simpson Dura-Vent Co Axial Flue GS flue systems for LPG and NG, as per diagram 1. The PG36 is approved for a 37 ft. (11.3m) straight vertical, including a 20" (0.
INSTALLATION The PG36 is approved for a 37 ft. (11.3m) straight vertical, with Simpson Dura-Vent Co Axial Flue GS flue systems for LPG and NG, as per the diagram 3. The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura-Vent Co Axial Flue GS flue systems for LPG and NG. Maximum two 45o elbows allowed. • • • Flue must be supported at offsets Firestops are required at each floor level and whenever passing through a wall.
INSTALLATION HORIZONTAL INSTALLATIONS Install the flue system according to the manufacturer's instructions included with the components. 1) Set the unit in its desired location. Check to determine if wall studs or roof rafters are in the way when the flueing system is attached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left.
INSTALLATION VERTICAL TERMINATION 1) Maintain the 1-1/4" (32mm) clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby combustible surfaces. Do not pack air spaces with insulation. Check pages 12-14 for the maximum vertical rise of the flueing system and the maximum horizontal offset limitations. 2) Set the gas appliance in its desired location.
INSTALLATION PG36-NG3 System Data GAS CONNECTION For 0 to 4500 feet altitude Burner Inlet Orifice Sizes: #37( 2.65mm) The gas line should be rigid pipe. Copper may also be used if approved by AG 601. Max. Input Rating 33 mj Min. Input Rating 20 mj The gas connection at the valve is 1/2 male. For minimum and maximum supply pressure see the System Data Table. 7) Gas Outlet Pressure Electric Modulator 8) Pilot Outlet 9) Main Gas Outlet 10) Side Outlet Supply Pressure min.1.
INSTALLATION Conversion Kit for NG to LPG Model #516-969 THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Conversion Kit 516-969 Contains: Qty. Part # 1 904-390 1 908-528 2 908-255 1 918-334 1 910-920 Description Burner Orifice #52 Red "LPG" label Label "Converted to LPG" Instruction Sheet LPG Pilot Orifice 8) Lift the pilot assembly and remove the pilot tube from the pilot holder using a 11mm wrench.
INSTALLATION 21) Stick the conversion label "This unit has been converted to LPG" on the control box cover. A B 22) Reverse steps 19 and 18. C 23) Turn on gas supply and plug in power cord. 24) Adjusting the Outlet Pressure All the adjustments must be carried out in the following order: Remove the modulator plastic cap (A) using needle nose pliers. Maximum pressure: Turn the unit ON to its highest input rating. Screw in the nut (B) to increase the outlet pressure and screw it out to decrease it.
INSTALLATION OPTIONAL BRICK PANELS LOG SET INSTALLATION 1) Undo the bottom 2 door latches and open and remove glass door. Remove logs. Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation. Note: The logs must not be in the unit. 2) Insert the back brick panel first by carefully slipping it between the back wall of the firebox and the rear log bracket.
INSTALLATION 02-49 02-53 8) Position Log 02-54 across the cutouts in Logs 02-51 and 02-53. The notch in the bottom right end fitting against the 5th grate tab. 10) Place the embers on the front of the burner tray in the places shown on the photo. 02-51 02-54 6) Place the bottom left front edge of Log 02-55 against the rear bracket on the burner tray and rest the log on the cutout on Log 02-53. 02 -5 3 Place embers in these 3 locations on the burner tray.
INSTALLATION 11) Test fire to ensure proper light off (make sure flame flows smoothly from one end of burner to the other). If there is any flame hesitation, check that area for any blockage of the burner ports. 02-49 12) Install flush glass and bay glass (if used) as per instructions in this manual. 02-55 02-52 02-50 02 53 02-51 02-54 STANDARD FLUSH DOOR The standard flush door comes with a black frame.
INSTALLATION OPTIONAL BAY DOOR The Bay louvres MUST be used with the Bay glass option. The optional Bay door is an overlay on the flush front. The standard flush door and glass must remain on the unit. Optional Bay Trim Bay Louvres Attach 4 supplied magnets each to the back of the top and bottom trim pieces, and attach trim to the top and bottom of Bay door. 1) Install top louvre by sliding the two bracket clips into the brackets located on top of the bay door. See below.
INSTALLATION HAMPTON CAST FACEPLATE 5) Slide top piece of faceplate into side faceplates by fitting mounting plates into brackets. 1) Remove top louver. 2) Open bottom louver. (Back View) 3) Install the left side faceplate by pushing in at the side of the firebox and line up with top and bottom holes on side. Secure with screws, tighten loosely. Top piece Faceplate Secure top of faceplate with screw. Mounting Plate Side piece Faceplate Bracket on back of side faceplate.
INSTALLATION HAMPTON CAST GRILLS 1) Remove the 3 faceplate mounting phillips head screws from the inside top of firebox, and discard if necessary. 5) Install hinge to bracket then secure with screw. Hinge Bracket 2) Place top grill in brackets located inside top of firebox as shown. 6) Place something underneath bottom grill to prevent scratching. 7) Line up hinge holes in bottom grill holes. 8) Place screws half way in -- do not secure completely. Bracket inside top of firebox.
INSTALLATION WIRING This heater requires a 240V A.C. supply for the gas control to operate. A 240V A.C. power supply is needed for the fan/blower operation. RED BLUE GREEN BROWN Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges. 1 ORANGE 2 3 4 MODULATING COIL VALVE SIGMA 845 ORANGE 1 12 11 SPARKER 5 SIT 201 IGNITION MODULE 2 CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
OPERATING INSTRUCTIONS REMOTE CONTROL LIGHTING INSTRUCTIONS Use the Masport Remote Control Kit approved for this unit. Use of other systems may void your warranty. 1) Plug the power cord into a power outlet. The remote control kit comes with a hand held transmitter and a wall mounting plate. 2) Press and release the ON/OFF button once to start the unit. 1) Choose a convenient location to mount the hand held transmitter, protection from extreme heat is very important.
OPERATING INSTRUCTIONS ADJUSTING FLAME HEIGHT There are six flame settings that can be adjusted by pressing and releasing the plus (+) and minus (-) FLAME button. The FLAME setting button is located on the control panel in behind the pedestal door. SUMMARY OF CONTROLS PILOT ADJUSTMENT Periodically check the pilot flames. The correct flame pattern has 3 strong blue flames.
OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes, if any; if not, follow the current CAN1-B149/ANSI Z 223.1 (Australia: AG601, New Zealand: NZS 5261) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
MAINTENANCE MAINTENANCE INSTRUCTIONS Any maintenance required accessing the glass door of the unit must be performed by an authorized service person. 1) Always unplug the power cord before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean brush as the logs are fragile and easily damaged.
MAINTENANCE GOLD-PLATED or BRASS LOUVRES The 24 carat gold-plated or brass finish on the louvres and trim requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the finish and void the warranty. Clean any fingerprints off before turning the unit on. GOLD-PLATED or BRASS TRIM The 24 carat gold plated or brass finish on the trim requires little maintenance, and need only be cleaned with a damp cloth.
MAINTENANCE REMOVING VALVE TRAY 1) Shut off the gas supply. 2) Remove the louvres. 3) Open the flush door and remove door. 4) Remove the logs. 5) Remove the burner/grate assembly by removing the left and right side Philips head screws and then lift the burner assembly out. 9) Remove the front cover by removing the 2 screws which secure the front cover to the valve tray. Left Side Shown Front Cover 10) Unplug the 2 orange wires from the Gas Pressure Electric Modulator.
MAINTENANCE FAN REPLACEMENT 1) Shut off the power supply. 7) Unplug the 6 Pin Molex Connector from the Fan. 2) Remove the top louvre. 3) Remove the glass door. 4) Remove the front cover by removing the 2 screws which secure the front cover to the valve tray. 6 Pin Molex Connector Front Cover 8) Pull out the fan harness and remove the screw which secures the fan. 5) Unplug the 6 pin Molex connector and carefully pull out the ECS box.
PARTS LIST PG36-3 MAIN ASSEMBLY Part # Description 3) 948-045 4) 948-025 12) 510-519/P 910-155/P 910-716 910-809 910-714 Chain Spring Fan Assembly (240V) Fan Motor Wire Harness (Fan End) Wire Harness (Stove End) Power Cord (240 V) 14) 15) 17) 20) 21) 22) 23) 24) 27) 28) 30) 31) Hinge Bracket - Left/Right Door Handle Wire Holder Clip Top Nailing Strip Side Nailing Strip Baffle Plate Standoff - Top Standoff - Side/Back Outer Flue Collar Inner Flue Collar Assembly Gasket for Flue Collar Flue Mounting Plat
PARTS LIST PG36-3 BURNER ASSEMBLY & LOG SET Part # Description 67) 68) 516-574/P 516-576/P * 430-055 * * 910-915 904-240 904-390 910-920 936-170 * W840470 Valve Assy - NG Valve Assy - LPG Valve Tray -NG Gasket - Valve Access Plate Firebox Base Pilot Bracket Intermediate Pilot Assy.
PARTS LIST PG36-3 BAY FRONT ASSEMBLY Part # 103) 104) 107) 108) 109) 111) 780-931 780-953 940-092/P 940-096/P 936-243 940-094/P 940-098/P 902-285 Description Bay Front Complete Bay Front - Decorative Glass - Complete Side Glass Side Glass - Decorative Glass Gasket - Soft Fibre Black Center Glass Center Glass - Decorative Brick Panel - Bay 510-938 510-949 112) * Bay Front Trim - Brass Bay Door Trim - Steel Bay Front Trim -Top/Bottom 510-936 113) * 114) * Bay Door Trim - Gold Bay Door Trim-Gold-Bottom
PARTS LIST PG36-3 FLUSH FRONT ACCESSORIES Part # Description 132) 512-518 135) 940-090/P 136) 936-155 904-691 Flush Door Assembly Glass (Flush) Glass Gasket (Tadpole) U-Clip 510-920 510-921 510-922 510-923 138) * 139) * Flush Flush Flush Flush Flush Flush 142) 510-946 Arched Door - Black 510-954 146) * 148) * Barcelona Surround - Black Barcelona Assy Barcelona Louvre Assy 510-932 150) * Flush Glass Trim - Gold (2/Set) Flush Glass Trim-Gold 904-196 Louvres - Gold/Black Louvres - Brass/Black Louv
PARTS LIST PG36-3 CAST FACEPLATE ASSEMBLY Part # Description 513-971 201) 942-581 202) 942-571 203) 942-591 Cast Faceplates (Set) - Black Metallic Cast Faceplate - Right Cast Faceplate - Top Cast Faceplate - Left 513-991 204) 942-631 205) 942-641 Cast Grills (Set) - Black Metallic Cast Grill - Top Cast Grill - Bottom 513-981 201) 942-586 202) 942-576 203) 942-596 Cast Faceplates (Set) - Black Enamel Cast Faceplate - Right Cast Faceplate - Top Cast Faceplate - Left 513-996 204) 942-636 205) 942-646
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WARRANTY THE MASPORT EXPRESS WARRANTY All new Masport Gas appliances are warranted, subject to the following conditions, to be free from defects in material or workmanship under normal use. The Express Warranty on all parts, including firebox components but excluding fans, flues and flue accessories is two years from date of original purchase as well as labour costs involved in the repair or replacement.
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