OPERATION AND MAINTENANCE MANUAL AFFF HOSE REEL ASSEMBLY MIL-R-24414-II-125 & MIL-R-24414-II-150 REELS BUILT TO MIL-R-24414D: 3600-29-19-15RR 3600-29-19-15LR 3600-29-19-15RRU 3600-29-19-15LRU 3600-29-19-15ARR 3600-29-19-15ALR 3600-29-19-15ARRU 3600-29-19-15ALRU 3600-29-19-15RG 3600-29-19-15LG 3600-29-19-15RGU 3600-29-19-15LGU 3600-29-19-15ARG 3600-29-19-15ALG 3600-29-19-15ARGU 3600-29-19-15ALGU i Reelcraft Industries, Inc.
1.0 Safety summary.......................................................................................................................................1 1.1 General safety notices..................................................................................................................1 1.2 First aid........................................................................................................................................1 2.0 Technical specifications...................................
1.0 Safety Summary 1.1 General Safety Notices The following general safety precautions should be understood and applied during operation and maintenance of equipment covered herein. Should situations arise that are not covered in these general safety precautions, the commanding officer or other authority shall issue orders as deemed necessary to cover the situation. 1. Insure that all maintenance operations comply with the proper safety regulations and procedures. 1.2 2.
2.0 Technical Specifications 2.1 Description of Hose Reel AFFF hose reel assembly for 125ft or 150ft of 1-1/2 in ID hose as per MIL-R-24414D 2.2 Description of Manufacturer Reelcraft Industries, Inc. 2842 E. Business Hwy. 30 Columbia City, IN 46725 1-800-444-3134 www.reelcraft.com Cage Code: 52173 2.3 AFFF Hose Reel Assembly Identification: Part Number: 24414-II-125 & 24414-II-150 2.4 Characteristics Length Width Height Weight : 42-1/4” : 32-7/16” : 31-1/2” Hose reel ONLY : 118.0 lbs.
2.5.1 Reelcraft Hose Reel Part Number Designation Hardware Codes Carbon Steel (standard) 3600-29-19-15ARRU A Stainless Steel Rewind Crank Orientation Codes Inlet Position R Right Hand Inlet Color L Left Hand Inlet Rewind Crank Orientation Color Codes Hardware R Red Hose ID G Green Flange Dia.
2.5.4.Parts & Accesories Breakdown (see Appendices C, D & E) 3.0 Pre-Inspection Step One: Step Two: Step Three: 4.0 Check reel for shipping damage Unwind hose from reel, check drum for shipping damage and rewind Insure all parts are supplied as ordered Mounting The Reel Bolt the hose reel securely to a rigid surface. This is important to insure proper alignment and optimal performance. 4.1 Footprint Foundation Layout, MIL-R-24414D, Type II (see Appendix F) 5.0 Maintenance Instructions 5.
.0 Principles of Operation Overview : This hose reel system allows the efficient storage of 125’ or 150’ of 1-1/2” ID hose and the easy manual deployment/retrieval of the hose. It is designed for use with AFFF and seawater in fire fighting applications. 7.1 Hose Connection Lay entire hose length out in front of reel with female end facing reel. Carefully thread female hose coupling onto male gooseneck, making sure not to cross thread. Next, tighten hose coupling with wrench.
.0 Trouble Shooting Guide Symptom - Hose was improperly wound back on reel, and the hose has over lapped. Untangle the hose. Difficult to wind or rewind hose. - Leakage at inlet bearing. - The drum wobbles. - Guide rollers are binding. - The hand crank tensioner is fully or partly engaged. Release hand crank tensioner. Insufficient grease in bearing. Add grease via grease fittings. O-ring has failed. Replace O-ring. The spindle separated from the bearing. Replace O-ring and snap ring.
7 27.312 REF 32.546 REF 'XX' 'ZZ' WEIGHT TABLE AND CENTER OF GRAVITY ITEM MASS 'XX' HOSE REEL WITH ROLLER GUIDE ONLY 179 lbs 9.69 in COMPLETE SYSTEM (EMPTY)-100 FT. 223 lbs 9.84 in COMPLETE SYSTEM (FILLED WITH AFF)-100 FT. 297 lbs 9.92 in COMPLETE SYSTEM (EMPTY)-125 FT. 297 lbs 9.84 in COMPLETE SYSTEM (FILLED WITH AFF)-125 FT. 389 lbs 9.92 in COMPLETE SYSTEM (EMPTY)-150 FT. 332 lbs 9.84 in COMPLETE SYSTEM (FILLED WITH AFF)-150 FT. 442 lbs 9.92 in 6.750 REF 'YY' 13.98 in 14.13 in 14.17 in 14.13 in 14.
8 1.500 'XX' 21.500 6.000 9.000 ±.031 'YY' 14.47 in 14.62 in 14.66 in 14.62 in 14.66 in 14.62 in 14.66 in 'ZZ' .71 in .71 in .71 in .71 in .71 in .71 in .71 in 3600-29-19-15RR (24414-II-100) OR (24414-II-125) OR (24414-II-150) NOT SHOWN FOR CLARITY -HOSE ASSEMBLY (360700-100) or (360700-125) or (360700-150) -NOZZLE (SFL-GN-125) -HOSE GUIDE ASSEMBLY (340307) 2.500 9.000 ±.031 WEIGHT TABLE AND CENTER OF GRAVITY 'XX' MASS ITEM 125 lbs 8.04 in HOSE REEL WITHOUT ROLLER GUIDE ONLY 223 lbs 8.
9 6 4 4 QUANTITY 1 1 6 6 2 4 BDH ENG APPROVAL: MFG APPROVAL: ELW X DRAWING NOT TO SCALE REEL ASSEMBLY WITH HOSE GUIDE PART NUMBER DESCRIPTION 3600-29-19-15RR SINGLE AGENT HOSE REEL 340307 HOSE GUIDE ASSEMBLY S81-6 NUT, NYLOC S110-6 WASHER, FLAT S56-67 HEX CAP SCREW 3/8-16 X 1 1/2" S56-68 HEX CAP SCREW 3/8-16 X 1 3/4" DRAWING TITLE: CUSTOMER APPROVAL: ITEM NUMBER 1 2 3 4 5 6 3 1 DRAWING NO.
10 PART NUMBER 327600-4 327600-1 S211-332 S211-331 390305 316258 327600-5 323600-3 327600-2 325600-2 S200-230 327600-3 S110-6 S56-69 S81-6 S56-59 S56-56 S81-5 390746 390747 S339-616 S347-67 S338-6 15 9 14 11 8 9 14 10 10 13 12 9 6 11 10 9 PART NUMBER 390268-TEST 323600-6 363600-1 323600-4 360600-2 363600-2 323600-21 360600-6E S110-6 S56-68 S81-6 S56-67 S56-69 S81-6S S56-66 S56-64 365600-1 14 DESCRIPTION SPINDLE ASSEMBLY HEAD, 29" OD DRUM ASSEMBLY REAR COLLAR BEARING ASSEMBLY FRAME ASSEMBL
14 2 2 8 HEX SHAFT ROLLER ASSEMBLY HAIR PIN HEX CAP SCREW, 3/8-16 X 1 3/4” HEX CAP SCREW, 3/8-16 X 1 1/2” 326307-10 366007 C00680123 S56-68 S56-67 8 9 10 11 12 12 10 8 7 HEX CAP SCREW, 3/8-16 X 1 3/4” - 316 STAINLESS S359-68 S359-67 11 9 NUT, NYLOK 3/8-16 - 316 STAINLESS S355-6 5 2 4 HEX CAP SCREW, 3/8-16 X 1 1/4”-316 STAINLESS S359-66 4 HEX CAP SCREW, 3/8-16 X 1 1/2” - 316 STAINLESS 4 10 FLAT WASHER .
12 ELW X DRAWING NOT TO SCALE CUSTOMER APPROVAL: 3600-29-19-15RR w/ 340307BW (24414-II-100) OR (24414-II-125) OR (24414-II-150) 1. DRAWING REPRESENTS FOOT PRINT LAYOUT IN MIL-R-24414 Rev. D. DRAWING TITLE: 25.124 7.750 DRAWING NO. NOTE: 11.500 BDH MFG APPROVAL: 9.000 35.000 ENG APPROVAL: 18.000 35.375 STORAGE SPACE REQUIRED 67.000 OPERATING & MAINTENANCE SPACE REQUIRED APPENDIX “F” DRAWN BY: 34.625 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF REELCRAFT IND., INC.
13 Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605 E-mail: reelcraft@reelcraft.com • Internet: www.reelcraft.com The following is an on-board spare parts list recommended for vessels carrying 1-10 AFFF reels. For larger vessels, carrying more than 10 reels, it is recommended that these ratios be maintained (round all fractions of parts up).
