BT01-00000(201) OWNER / OPERATOR MANUAL LINE TRIMMER BT225 WARNING WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Before using our products, please read this manual carefully to understand the proper use of your unit.
SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. ■ WARNINGS IN THE MANUAL WARNING This mark indicates instructions which must be followed in order to prevent accidents which could lead to serious bodily injury or death.
1. Parts location 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Loop handle Ignition switch Throttle cable Throttle lever Drive shaft housing Debris guard Cutting line head Gear case Spark arrester Starter knob Fuel tank Primer pump Choke lever Air cleaner cover 2. Specifications ■ BT225 Overall size(LxWxH)························································ 70.0(1780)x14.0(355)x9.5(241) in(mm) Dry weight w/o acc.
3. Warning labels on the machine (1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Warning/Attention (4) Keep all children, bystanders and helpers 15 meters away from the brushcutter IMPORTANT If warning label peel off or become soiled and impossible to read, you should contact the dealer from which you purchased the product to order new labels and affix them in the required location(s). WARNING Never modify your brushcutter.
4. Symbols on the machine For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to make a mistake. (a) The port to refuel the "MIX GASOLINE" Position: FUEL TANK CAP (b) The direction to close the choke Position: AIR CLEANER COVER (c) The direction to open the choke Position: AIR CLEANER COVER G24LS IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U.S.
5. For safe operation 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product. 3. Always be sure to include this manual when selling, lending, or otherwise transferring the ownership of this product. 4.
5. For safe operation b. At night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the working area. c. During rain storms, during lightning storms, at times of strong or gale-force winds, or at any other times when weather conditions might make it unsafe to use the product. ■ WORKING PLAN 1.
5. For safe operation ■ BEFORE STARTING THE ENGINE 1. The area within a perimeter of 50 feet (15m) of the person using the product should be considered a hazardous area into which no one should enter. If necessary yellow warning rope, warning signs should be placed around the perimeter of the area.
5. For safe operation WARNING Never place the throttle into the high speed position when starting the engine. 3. After starting the engine, check to make sure that the cutting attachment stops rotating when the throttle is moved fully back to its original position. If it continues to rotate even after the throttle has been moved fully back, turn off the engine and take the unit to your authorized Red Max servicing dealer for repair.
5. For safe operation • IF SOMEONE COMES 1. Guard against hazardous situations at all times. Warn adults to keep pets and children away from the area. Be careful if you are approached. Injury may result from flying debris. 2. If someone calls out or otherwise interrupts you while working, always be sure to turn off the engine before turning around. ■ MAINTENANCE 1.
5. For safe operation 2. 3. 4. 5. refill the tank of the unit in any place where there is a boiler, stove, wood fire, electrical sparks, welding sparks, or any other source of heat or fire which might ignite the fuel. Never smoke while operating the unit or refilling its fuel tank. When refilling the tank, always turn off the engine and allow it to cool down. Take a careful look around to make sure that there are no sparks or open flames anywhere nearby before refueling.
6. Set up SE1 SE2 ■ MOUNTING ENGINE (SE1) 1. Loosen the bolts temporarily attached to the clutch housing. 2. Push the driveshaft toward the gearcase and rotate it by hand to check that the driveshaft is engaged with the gears. 3. Insert the shaft tube into the clutch housing until it bottoms. When difficult to engage, twist the engine slightly. 4. Align the positioning holes on the clutch housing and the shaft tube and fit the bolt into the holes. And fasten the tightning bolts by turns securely.
6. Set up SE6 ❲ 14 ❳ ■ INSTALLING CUTTING HEAD (SE6) 1. While locking the gear shaft by inserting the attached bar into the upper holder and the housing. 2. Rotate the cutting head to engage threads. Hand-tighten it securely.
7. Fuel WARNING • Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3m(10ft) away from the fueling point before starting the engine. • The RedMax engines are lubricated by oil specially formulated for air-cooled 2-cycle gasoline engine use.
7. Fuel at least one minute. 5. Put a clear indication on the outside of the container to avoid mixing up with gasoline or other containers. 6. Indicate the contents on outside of container for easy identification. ■ FUELING THE UNIT 1. Untwist and remove the fuel cap. Rest the cap on a dustless place. 2. Put fuel into the fuel tank to 80% of the full capacity. 3. Fasten the fuel cap securely and wipe up any fuel spillage around the unit. WARNING 1. Select bare ground for fueling. 2.
8. Operation OP1 OP2 ■ STARTING ENGINE 1. Rest the unit on a flat, firm place. Keep the cutting head off the ground and clear of surrounding objects as it will start rotating upon starting of the engine. 2. Pump the primer until fuel flows out in the clear tube. (OP1) 3. Move the choke lever upward to close the choke. (OP2) (1) Choke lever (2) Close (3) Open 4. Shift the ignition switch to the START position. (OP3) OP3 (1) Ignition switch (2) Stop (3) Start 5.
8. Operation ■ STOPPING ENGINE 1. Release the throttle lever and run the engine for a half minute. 2. Shift the ignition switch to the STOP position. NOTE • Except for an emergency, avoid stopping the engine while pulling the throttle lever. OP5 ■ ADJUSTING IDLING SPEED (OP5) 1. When the engine tends stop frequently at idling mode, turn the adjusting screw clockwise. 2. When the cutting head keeps rotating after releasing the trigger, turn the adjusting screw counter-clockwise.
8. Operation 3. You can avoid thrown debris by sweeping from your left to the right. 4. Use a slow, deliberate action to cut heavy growth. The rate of cutting motion will depend on the material being cut. Heavy growth will require slower action than will light growth. 5. Never swing the unit so hard as you are in danger of losing your balance or control of the unit. 6. Try to control the cutting motion with the hip rather than placing the full workload on the arm and hands. 7.
9. Maintenance WARNING • Always be sure to stop the engine before inspecting the brushcutter for problems or performing maintenance. • Never alter the brushcutter or take the engine apart. • When replacing parts, always be sure to use only RedMax products or products which have been certified by RedMax for use with the RedMax brushcutter. • Things to check before using brushcutter. ■ REFILLING TRIMMING LINE 1 4 6 2 5 7 3.8m (12.5') Ø2.4mm 0.095In 3 7.
9.
9. Maintenance WARNING • Make sure that the engine has stopped and is cool before performing any service to the brushcutter. Contact with moving cutting head or hot muffler may result in a personal injury. MA1 ■ AIR FILTER • The air filter, if clogged, will reduce the engine performance. Monthly check and clean the filter element in warm, soapy water as required. Dry completely before installing. If the element is broken or shrunk, replace with a new one.
9. Maintenance ■ MUFFLER WARNING • Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leakage is found, do not use the brushcutter and have it repaired immediately. • Note that failing to do so may result in the engine catching on fire. MA4 ■ SPARK ARRESTER • The muffler is equipped with a spark arrester to prevent red hot carbon from flying out of the exhaust outlet. Periodically inspect and clean as necessary with a wire brush.
9. Maintenance brushcutter. Note that it is necessary to remove the plug guard shown in Figure 20 in order to be able to view the upper part of the cylinder. IMPORTANT MA5 • If waste gets stuck and causes blockage around the intake air cooling vent or between the cylinder fins, it may cause the engine to overheat, and that in turn may cause mechanical failure on the part of the brushcutter.
10. Storage • Aged fuel is one of major causes of engine starting failure. Before storing the unit, empty the fuel tank and run the engine until it uses all the fuel left in the fuel line and the carburetor. Store the unit indoor taking necessary measures for rust prevention.
11. Troubleshooting guide Case 1. Starting failure CHECK fuel tank fuel filter carburetor adjustment screw sparking (no spark) spark plug ➞ ➞ ➞ ➞ ➞ ➞ PROBABLE CAUSES incorrect fuel fuel filter is clogged out of normal range spark plug is fouled/wet plug gap is incorrect disconnected ➞ ➞ ➞ ➞ ➞ ➞ ACTION drain it and with correct fuel clean adjust to normal range clean/dry correct (GAP: 0.6~0.7mm) retighten Case 2. Engine starts but does not keep running/Hard re-starting.
12. Parts list LINE TRIMMER BT225 NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company. 3. When placing parts orders for repair and/or replacement, check if the model name and the serial number are applicable to those specified in the parts list, then use parts number described in the parts list. 4.
12. Parts list Fig.
Fig.1 DRIVE UNIT BT225 (S/N 000001 and up) Key# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Description Part Number Q'ty PIPE COMP.
12. Parts list Fig.
Fig.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the emission control system warranty on your 1995 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards.
RedMax 2-YEAR LIMITED WARRANTY EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE UNIT, KOMATSU ZENOAH AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
RedMax Garantie limitée à 2 ans Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera gratuitement pour l'acheteur initial et chaque acheteur successif toute(s) pièce(s) se révélant de constitution et/ou de montage défectueux pendant deux (2) ans à compter de la date initiale de livraison d’une unité.
KOMATSU ZENOAH AMERICA INC.
