Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Tow-Pro Wiring Kit Fitting Instructions Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Accessory Kit Estimated Fitting Time: 90 Minutes FI13205 Page 01 of 14 © 2018 Issue: 4 Date: 14/08/2018
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 General Notes • Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory. • Ensure all recyclables, discarded vehicle accessory components and packaging are recycled following local recycling regulations. • It is always recommended that this accessory is fitted by a qualified automotive Technician.
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Tools Required Trim Removal Tool Wire Cutter Ruler Marker Battery Powered Variable Speed Drill Drill Bit Ø4xmm Step Drill Bit Electrical Tape Torx Bit Set Phillips Head Screw Driver Ratchet Socket Set Spanner Set Soldering Iron & Solder Wire FI13205 Page 03 of 14 © 2018 Issue: 4 Date: 14/08/2018
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Wiring Diagram FI13205 Page 04 of 14 © 2018 Issue: 4 Date: 14/08/2018
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 1 • Disconnect the negative battery terminal. • Remove the glove compartment (1). • Remove the glove compartment side trim (2). 3 • Remove the LHS dash side trim (3). 1 2 Step 2 • Release the two T20 torx screw (1) and remove glove compartment undertray (2). 2 1 1 Step 3 • Dislodge the LHS ‘B’ pillar trim (1).
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 4 • Dislodge the LHS front door sill trim (1). 1 Step 5 • Rotate bonnet release lever (1) to horizontal and use a small flathead screw driver to remove the locking clip. • Remove the bonnet release lever. • Dislodge and remove the LHS kick panel trim (2). 1 2 Step 6 • Using a guide wire, route the Electric Brake Harness (1) fused ring terminal from underneath the vehicle up towards the vehicle battery (2).
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 7 • Secure the Electric Brake Harness fused ring terminal (1) to the vehicle positive terminal (2) using the existing fastener. 1 2 Step 8 • Remove the vehicle grommet (1) located underneath the 1 passenger side footwell carpet. • Route the loose terminals of Electric Brake Harness (2) over the chassis near the LHS wheel liner and through the grommet hole into the vehicle cabin, and up to the LHS kick panel.
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 10 • Secure earth ring terminal (1) to vehicle’s earth point (2). 1 2 Step 11 • Using the table below, house the terminals (1) from the Electric 1 Brake Harness into the supplied 4-Way Connector (2) ensuring the terminals lock into the housing. • Snap off the secondary lock (3) from behind the 4-Way 2 3 Connector (2). 3 • Fit the secondary lock (3) to the underside of the 4-Way Connector (2) .
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 13 • 1 Secure the ECU bracket assembly (1) to the vehicle using the supplied M8 Nyloc Nuts, Washers & M8 Bolts (2). 2 1 Step 14 • Connect the 4-way connector (1) from the Electric Brake 3 Harness to the ECU (2). • Connect the supplied Cat 5 Cable (3) to the ECU (2) . 2 1 Step 15 • Route the CAT 5 cable behind the glove box (1) and centre console across to the driver side knee trim (2).
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 16 • Remove the knee trim (1) and use the supplied Template (2) to drill the hole for the switch fascia. 2 1 Step 17 • Fit the switch fascia (4) into the hole in the knee trim (1). • Plug the CAT 5 Cable (2) , into the remote head (3) and fit the 7 1 7 6 remote head to the switch fascia (4) from behind. • Secure the remote head to the switch fascia by fitting the nut (5) from the front. Torque the nut to 0.8 Nm.
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 19 • Remove the ‘BLUE’ wire (pin 5) (1) from the trailer wiring harness socket head (2). • Tape back and isolate. Pin No. 1 2 3 4 5 6 7 Function Left-hand turn signal Reversing signal Earth return Right-hand signal Service brakes Stop lamp signal Rear lamps, clearance and side marker lamps 1 4 7 • Insert new ‘BLUE’ wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket.
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Step 22 • Re-connect negative battery terminal. • Test the operation of the Electric Brake Controller using a test lamp (12W) to ensure correct operation. • Dispose of any parts not used from the fitment. Refit all removed parts and secure all fasteners to the service manual torque specifications. Please place the fitting instructions in the glove box after completing installation.
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 Electric Trailer Brakes Template Switch Template 50mm 50mm Ø4mm Ø25mm Important Always confirm the length of the 50mm scale markers before drilling.
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 This page was left blank intentionally. E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 1968. You may reproduce and publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or noncommercial purposes. You must not alter or amend this document in any way.
Suitable for: Amarok Utility Kit Part No: TPWKIT-010 FI13205 14 © 2018 Issue: 4 Date: 14/08/2018