Quality Beyond Expectations
Table Of Contents
- Slide Number 1
- Contents
- Introduction
- REC Group – A leading, global solar company
- Vertically integrated manufacturing
- REC’s competitive advantage – minimum transport
- Slide Number 7
- Product Qualification and Testing
- International standards
- Certification results above industry standards
- Pushing the standards
- What is REC’s Combined Cycle Test?
- Internal qualification results above IEC standards
- REC goes further - Extended Qualification
- Extended qualification results double IEC Standards
- How does REC carry out its qualification?
- REC’s internal laboratory
- Other signs of quality
- Environmental and Quality Standards
- Slide Number 20
- Ensuring quality in the field
- REC’s test systems
- Proven performance in India
- Proven performance in Singapore
- Proven performance in Europe
- Reliability and Durability Model (RAD)
- Predicting and analysing degradation using models
- Slide Number 28
- Foundations for quality
- RBS and RPDM supporting quality and predictability
- RBS controls quality through all key inputs
- A highly automated manufacturing process
- In-process automated checks
- Slide Number 34
- Third party bankability audits
- Black & Veatch conclusions
- Mott MacDonald conclusions
- Summary of report findings*
- Slide Number 39
- The REC warranty
- REC’s low customer claims level is evidence of quality
- REC takes warranty claims seriously
- Summary
- Slide Number 44
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© 2012 REC All rights reserved. Confidential © 2012 REC All rights reserved. Confidential
Summary of report findings*
Use of copper ribbon
Use of discrete solder points
in cell stringing
Use of soldered contacts in
junction box
Supplier selection and
monitoring
EVA and backsheet
preparation
EVA and backsheet
trimming
Automated optical cell
inspection on 100% of cells
Junction box potting
Frame joined using corner
key
Electrical Safety Test of
each module
Quality Assurance
Organization
Document control system
Product serialization
Panel design
Automated Soldering
machines
Inline cell testing
Module testing & quarantine
practice
IP67 rated junction box
Warranty conditions
Number of quality
checkpoints in production
Tabbing and stringing
machines
Cell placement and bus bar
soldering
Panel design
Internal quality testing
REC Warranty
Quality tests performed
REC internal laboratory
facilities
Supplier controls
Maintenance activities
REC production facility
quality
REC panel PR values
Automated production lines
Occurrence of micro-cracks
Positive power tolerance of
0/+5W
Low mismatch rate
Quality management
processes
Number of quality checks
and testing procedures in
cell production is extensive
Dark IV curve
measurements performed
pre-laminate
Cleanliness, organization
and management of
production lines
Planned areas of study and
research
Attention to detail
*The final reports are available from REC and subject to a NDA.
Black & Veatch Mott MacDonald
Specific items of mention (e.g. Best Practice/Industry Leading) Specific items of mention (e.g. Best Practice/Industry Leading)