Instruction manual

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BEFORE YOUR START. . . . . . . . . . . . . . . . . PAGE 2
RATINGS & CAPACITIES. . . . . . . . . . . . . . . . PAGE 3
BOILER/WATER HEATER LOCATION . . . . . . . . . PAGE 3
COMBUSTION AIR & VENTILATION. . . . . . . . . . PAGE 3
GENERAL VENTING GUIDELINES. . . . . . . . . . . PAGE 9
VENTING OPTIONS . . . . . . . . . . . . . . . . . . PAGE 9
VERTICAL/CHIMNEY VENTING . . . . . . . . . . . PAGE 10
HORIZONTAL VENTING . . . . . . . . . . . . . . . PAGE 11
OUTDOOR VENTING . . . . . . . . . . . . . . . . PAGE 11
COMMON VENT SYSTEMS . . . . . . . . . . . . . PAGE 12
GENERAL PIPING REQUIREMENTS . . . . . . . . PAGE 13
HEATING SYSTEM PIPING . . . . . . . . . . . . . PAGE 14
DOMESTIC WATER SUPPLY PIPING . . . . . . . . PAGE 18
GAS SUPPLY PIPING . . . . . . . . . . . . . . . . PAGE 21
ELECTRICAL WIRING . . . . . . . . . . . . . . . . PAGE 22
GENERAL OPERATION . . . . . . . . . . . . . . . PAGE 22
OPERATING INSTRUCTIONS . . . . . . . . . . . . PAGE 26
CHECKING & ADJUSTMENTS. . . . . . . . . . . . PAGE 28
CONTROL DESCRIPTION . . . . . . . . . . . . . . PAGE 30
MAINTENANCE . . . . . . . . . . . . . . . . . . . PAGE 31
TROUBLESHOOTING . . . . . . . . . . . . . . . . PAGE 34
REPAIR PARTS. . . . . . . . . . . . . . . . . . . . PAGE 36
START UP SHEET . . . . . . . . . . . . . . . . . . PAGE 48
MASS. CODE. . . . . . . . . . . . . . . . . . . . . PAGE 50
WARRANTY . . . . . . . . . . . . . . . . . . . . . PAGE 51
BEFORE YOU START
 is manual covers the application, installation, operation and
maintenance of a LCD Series  nned copper heating boiler/water
heater/pool heater (Canada only).
To obtain the safe, dependable, e cient operation and long life for
which this heating boiler/water heater was designed, these instructions
must be read, understood and followed.
 e LCD Series  nned copper heating boiler/water heaters have been
design certi ed by CSA for use with natural and propane gas under
the latest revision of ANSI-Z21.10.3/CSA 4.3, Gas Water Heaters, and
ANSI-Z21.13/CSA 4.9, Gas-Fired Low Pressure Steam and Hot
Water Boilers and CAN1-3.1 Industrial and Commercial Gas Fired
Boilers. Each unit has been constructed and hydrostatically tested for
a maximum working pressure of 160 psi, 1103 kPa in accordance
with Section IV of the A.S.M.E. Boiler and Pressure Vessel Code.
All aspects of the boiler/water heater installation must conform
to the requirements of the authority having jurisdiction, or, in the
absence of such requirements, to the National Fuel Gas Code, ANSI
Z223.1/NFPA 54-latest revision. Where required by the authority
having jurisdiction, the installation must conform to the Standard
for Controls and Safety Devices for Automatically Fired Boilers,
ANSI/ASME CSD-1.
If the information in this manual is not followed
exactly, a fire or explosion may result causing property,
personal injury or loss of life.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch. Do not use any
phone in your building.
• Immediately call your gas supplier from a phone outside
the building. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Assurez-vous de bien suivre les instructions données
dans cette notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter tout dommoge
matériel, toute blessure ou la mort
Ne pas entreposer ni utiliser d’essence ou ni d’autres
vapeurs ou liquides inflammables à proximité de cet
appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur; ne pas vous servir
des téléphones se trouvant dans le bâtiment.
• Appelez immédiatement votre fournisseur de gas depuis
un voisin. Suivez les intructions du fournisseur.
• Si vous ne purvez rejoindre le fournisseur, appelez le
service des incendies.
L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le
fournisseur de gaz.
Failure to properly vent this unit can cause excessive
amounts of carbon monoxide resulting in severe
personal injury or death!
DESIGNED AND TESTED ACCORDING TO A.S.M.E.
BOILER AND PRESSURE VESSEL CODE, SECTION
IV FOR A MAXIMUM ALLOWABLE WORKING PRES-
SURE OF 160 PSI, 1103 kPa WATER.
INSTALLER, THESE INSTRUCTIONS TO BE AFFIXED
ADJACENT TO THE HEATER.
CONSUMER, RETAIN THESE INSTRUCTIONS FOR
FUTURE REFERENCE PURPOSES.