Owner’s Manual Read and understand this entire manual before riding! DO NOT RETURN TO STORE! NOTE: Manual illustrations are for demonstration purposes only. Illustrations may not reflect exact appearance of actual product. Specifications subject to change without notice.
contents Safety Warnings..................................................................................1 Before You Begin..................................................................................2 Assembly and Set-Up....................................................................... 3-5 Before Riding........................................................................................5 Repair and Maintenance..................................................................
Before You Begin Remove contents from box. Remove the foam separators that protect the components from damage during shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during shipping. Because the Dirt Rocket is 95 percent assembled and packed at the factory, there should not be any problems, even if the box has a few scars or dents. MAKE SURE POWER SWITCH IS TURNED “OFF” BEFORE CONDUCTING ANY MAINTENANCE PROCEDURES.
Assembly and Set-Up Attaching the Handlebars 1 Place the handlebars in the handlebar clamps. Note: Handlebar clamps are located in the plastic bag. 3 Adjust the brake lever 2 Align parallel to the fork and tighten the bolts using a 6mm Allen wrench. When properly tightened, the handlebars should not move forward or back. adjuster to the proper place and tighten it with the 5mm Allen wrench. q Attaching the Front Fender 1 Align fender with the hole in the fork and insert the bolt.
Assembly and Set-Up Installing the Front Wheel WARNING: Failing to properly adjust and tighten the nuts and bolts that affix the fork can cause you to lose control and fall. 1 Position wheel in front fork and slide disk brake into caliper. 2 Slide axle through fork, spacer and wheel hub. When axle passes through the other side of the wheel hub, add the other spacer and slide though the fork. Secure with washer and nut.
BEFORE RIDING Charging the Battery Your electric motorbike may not have a fully charged battery; therefore it is a good idea to charge the battery prior to use. • Initial charge time: 12 hours • Run time: Up to 40 minutes of continuous ride time • Recharge time: up to 12 hours, Run time may vary depending on riding conditions, depending on level of depletion. climate and/or proper maintenance. • Fully charge battery before storing.
Repair and Maintenance Turn power switch “OFF” before conducting any maintenance procedures. q Chain and Tire Replacement 16-1 Tools required: Phillips screwdriver and two (2) 19mm open wrenches. 16-2 16-3 16-3 16-2 16-1 1 Loosen screw and remove chain guard. 2 Using two 19mm wrenches, loosen both axle nuts. 3 Push the chain tensioner down to loosen the chain and remove the chain from the wheel sprocket and motor sprocket. Push and remove the wheel downward.
Repair and Maintenance qChecking Spoke Tension Spoke Flange Spoke Nipple 27 28 Hub Flange 4 Spoke Flange Rim Nipple 1 Verify the spoke tension by shaking each spoke with your fingers. Spoke should not be loose from hub. Look for any play between where the spoke flanges attach to the hub. Try to turn the nipple using your fingers. You should not be able to spin any nipple by hand. If one or more spokes is loose, all spokes must be checked and need to be tightened with a spoke wrench.
Repair and Maintenance q Battery Care and Disposal Do not store the battery in temperatures above 75° F or below -10° F. CONTAINS SEALED NON-SPILLABLE LEAD BATTERIES. BATTERIES MUST BE RECYCLED. Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not dispose of a lead-acid battery in your regular household trash.
Troubleshooting Guide Problem Motor bike does not run Possible Cause Solution Undercharged battery Charge the battery. A new battery should have been charged for at least 12 hours before using the motor bike for the first time and up to 12 hours after each subsequent use. Check all connectors. Make sure the charger connector is tightly plugged into the charging port, and that the charger is plugged into the wall. Make sure power flow to the wall outlet is on.
MX500 / MX650 Parts Keep your MX500/MX650 running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability. (Specifications subject to change without notice.
SB 1918 (CALIFORNIA) DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT.
Safety reminders PRE-RIDE CHECKLIST q q q Loose Parts There should not be any unusual rattles or sounds from loose parts or broken components. If you are not sure, ask an experienced mechanic to check. Brakes Check the brakes for proper function. When you squeeze the lever, the brake should provide positive braking action. Frame, Fork and Handlebars Check for cracks or broken connections.