Raypak Pool & Spa Gas Heaters Residential & Premium Range Owner’s Guide and Installation Instructions Natural Gas Residential Pool & Spa Heater Models: Premium Pool & Spa Heater Models: Models Propane P0131NCO/OD P0200-N P0280-N P0350-N P0430-N P0131PCO/OD P0200-P P0280-P P0350-P P0430-P P0127NNO P0167NNO PC0280-N PC0430-N P0127PNO P0167PNO PC0280-P PC0430-P Please read this manual prior to installing this product.
TABLE OF CONTENTS SAFETY ......................................................................................................................................................... 3 WATER TREATMENT.................................................................................................................................... 3 INSTALLATION INSTRUCTIONS .................................................................................................................. 4 PRECAUTIONS...........................
SAFETY WARNING! For your safety do not operate this appliance before reading this instruction booklet! Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. DO NOT place articles on or against this appliance. DO NOT use or store flammable materials near this appliance. DO NOT spray aerosols in the vicinity of this appliance while it is in operation. DO NOT operate this appliance with any panels, covers or guards removed.
INSTALLATION INSTRUCTIONS ATTENTION! This appliance must be installed in accordance with all local state and federal laws including the regulations of any government bodies and in complete accordance with these instructions. Where these instructions are contrary to the law or regulations of an appropriate government body those laws or regulations should take precedence subject to there being no compromise to safety. BEFORE YOU COMMENCE INSTALLATION 1. Read these instructions in full. 2.
Note: The following table details minimum acceptable clearances (mm) for serviceability and for indoor installations on noncombustible floors only: Models P0127, P0200, P0280, P0350, P0430, PC0280, PC0430 Rear 150 500 Front Water Non-Water Above Side Side Non-Combustible Surfaces 750 600 150 1200 Combustible Surfaces 750 600 500 1200 Models P0131*, P0167 Rear 300 500 Front Left Right Above Non-Combustible Surfaces 750 300 300 1200 Combustible Surfaces 750 500 500 1200 *Model 131 suitable for outdoor ins
GAS SUPPLY The gas supply pipe and gas meter must be sized so that both are capable of providing sufficient gas for all gas appliances on the site to operate at the same time. Insufficient gas supply will cause the heater to operate below its designed performance or not at all. Correct pipe sizing for the gas fitting line should be obtained from AS5601 OR AS/NZS 5601.1.
Part No: 96131430 7 Rev: D
PRECAUTIONS Ceramic fire tile refractories are used in Raypak pool and spa heaters. Refractories must be treated with care because they can be harmful by inhalation and irritating to the skin, eyes and respiratory system. DURING FIRST FIRING OF THE WATER HEATER • Fumes and smoke may be produced. • Avoid breathing fumes and ventilate the area to clear. • Production of smoke should cease within 30 minutes. WHEN HANDLING • Minimise airborne dust. • Wear an approved mask or respirator.
PERIODIC MAINTENANCE Recommended Weekly Maintenance (Residential & Premium models) Minor maintenance should be performed every week by the dwelling occupant. The minor maintenance includes: • • • • Monitoring your chlorine and pH levels on a weekly basis or everyday if the pool or spa is in high use.
COMMISSIONING COMMISSIONING MUST ONLY BE UNDERTAKEN BY A QUALIFIED PERSON WHO IS FAMILIAR WITH SAFE COMMISSIONING PROCEDURES. Ceramic fire tile refractories are used in Raypak pool and spa heaters. Refractories must be treated with care because they can be harmful by inhalation and irritating to the skin, eyes and respiratory system. Refer to “Precautions” on page 8 for the precautions to be taken when the water heater is first installed and operated.
RESET BUTTON Your Raypak pool or spa heater incorporates a red reset button located on either the front control panel or right hand side panel, together with a power failure recovery circuit. When power is first supplied to the pool or spa heater, or restored after being interrupted or isolated, the red reset button will illuminate briefly before the power failure recovery circuit operates. To operate the heater when power is first supplied or restored after being interrupted or isolated: 1.
Pressure Switch Adjustment For Models: P0131, P0200 to P0430 1. 2. Remove the In/Out access cover (water connection side) to gain access to the pressure switch. Steps 2-9 as per below For Models: P0127, P0167, PC0280, PC0430 1. 2. 3. 4. 5. 6. 7. 8. 9.
OPERATING INSTRUCTIONS HEATER CONTROLLER LAYOUT Note: The MODE button switches between Pool and Spa modes. BEFORE OPERATING 1. Ensure that the immediate area around the heater is clear of all combustible materials including chemicals and gases. 2. Familiarise yourself with the hand operated gas isolation valve located outside your heater. 3. Ensure that the heater is free from obvious damage. 4. Ensure that the correct power connections have been made and are able to be isolated. 5.
OVER-TEMPERATURE SHUTDOWN If the inlet water temperature exceeds 45°C, the heater will shut down and require a manual reset to restart. Once the unit has cooled to approx 35°C, the red reset button will illuminate and need to be pressed, after which the reset lamp will go out and the heater will resume normal operation. Note: There is no immediate indication of the over temperature shutdown; the control panel will still indicate a call for heat (small flame symbol).
PROGRAMMING OF POOL OR SPA HEATER CONTROLLER The controller located on the front of your Raypak pool or spa heater is capable of both manual and programmable operation. The following instructions describe how the controller may be programmed for timer operation. Before the controller can be programmed the time of day clock and day of week must be set. SETTING TIME & DAY Before the pool or spa heater is operated the internal pool or spa heater time clock should be set.
PROGRAMMING MODE IMPORTANT! The pool or spa heater must be in AUTO mode before timer periods can be set. AUTO mode is selected by pressing the PROG button. All time periods must be programmed, even if not required and must be set in the correct time sequence for the controller to operate correctly in AUTO mode. Note: The programming operation can be exited at anytime by selecting the POWER button.
ELECTRICAL CONNECTIONS WARNING! – ALL ELECTRICAL WORKS MUST BE COMPLETED BY AN QUALIFIED ELECTRICIAN DANGER! This heater may be coupled to two sources of 240V AC power. Isolate all power sources prior to commencing any installation, service, or other work. See also warnings included on the heater. POWER CONNECTION(S) The heater includes a loosely coiled 3-pin 240VAC power lead for connection to a mains power 10A Waterproof GPO. This connection is required for operation of the heater.
Pumpfor Connection Pump Connection Run on Timer function 240VAC 50 Hz Heater Supply 240VAC 50 Hz Pump Supply Heater Filtration Controller Pump WARNING! – USE THE SAME PHASE WHEN CONNECTING TO 3 PHASE POWER If 3-phase power is being used, care must be taken to ensure the same phase is used to power both the heater and the filtration controller. Failure to connect both power supplies to the same phase will result in damage to the heater and tripping of the electrical circuit breakers.
Black White Red Neutral Switched Closed Normally Closed White Switched Closed Neutral Red Normally Closed 24V AC 24V AC Motorised Diverter Valve ActuatorConnection Connection Terminal Strip Terminal Strip WARNING! Ensure that each valve operated by the actuator is not able to pass through a position that will close supply from the pump and result in pressurisation of the pool system.
DIMENSIONAL & TECHNICAL DATA Models P0200, P0280, P0350,P0430, PC0280 & PC0430 Model P0200 P0280 & PC0280 P0350 P0430 & PC0430 MODEL GAS P0200 Natural Propane P0280 & PC0280 Natural Propane P0350 Natural Propane P0430 & PC0430 Natural Propane INPUT 196 MJ/hr 185 MJ/hr 278 MJ/hr 261 MJ/hr 343 MJ/hr 323 MJ/hr 420 MJ/hr 396 MJ/hr A 465 570 655 745 OUTPUT OPERATING BURNER PRESSSURE INJECTOR DIA. HEIGHT OUTDOOR WIDTH (A)* DEPTH WEIGHT 44 kW 0.77 kPa 1.
Model P0127 MODEL GAS P0127 Natural Propane INPUT 110 MJ/hr 103 MJ/hr OUTPUT OPERATING BURNER PRESSSURE INJECTOR DIA. HEIGHT OUTDOOR WIDTH DEPTH WEIGHT 24 kW 0.77 kPa 1.90 mm 895 mm 505 mm 280 mm 42 kg 23 kW 2.75 kPa 1.10 mm OUTPUT OPERATING BURNER PRESSSURE INJECTOR DIA. HEIGHT OUTDOOR WIDTH DEPTH WEIGHT 36 kW 0.77 kPa 1.95 mm 905 mm 365 mm 610 mm 67 kg 34 kW 2.75 kPa 1.
Model P0131 MODEL GAS Spartan P0131 Natural Propane INPUT 120 MJ/hr 130 MJ/hr OUTPUT BURNER PRESSSURE INJECTOR DIA. HEIGHT OUTDOOR WIDTH DEPTH* WEIGHT 24 kW 0.85 kPa 1.36 mm 865 mm 408 mm 606 mm 35 kg 28.8 kW 2.56 kPa 0.
WIRING DIAGRAMS Part No: 96131430 23 Rev: D
Part No: 96131430 24 Rev: D
Part No: 96131430 25 Rev: D
Part No: 96131430 26 Rev: D
POOL HEATER OPERATION FLOW CHART Is there any display on the LCD? NO YES Book service call NO YES Press ‘PROG’ button to access manual mode Is ‘OFF’ displayed on the LCD? Is the power point switched on? YES YES Press ‘Power’ Press ‘ON’ button button Check power point and/or power supply NO Turn power point on Is ‘AUTO’ on the LCD Display NO Is set temperature set above the pool temperature? NO Press UP S button Press button to to increase increase set set temp temp above above the the po
TYPICAL POOL/SPA SYSTEM DIAGRAM Heater Power 240V GPO 240V GPO Filtration Controller Remote Non Return Valves Chlorinator Pump Power (Optional Connection) Alternative Connection Cat 5 Cable Cat 5 Cable 240V - 30A Hard Wired Supply Heater Raypak EIB Filter 6 / 240V - 10A (Max) Switched Outlets for Auxiliary Equipment Pump 240V GPO 24VAC Motorised Valve Pool Pump Spa 24VAC Motorised Valve Part No: 96131430 Blower 28 Rev: D
RHEEM WARRANTY (Australia Only) Raypak Pool & Spa Heater Models: P0127, P0131, P0167, P0200, P0280, P0350, P0430, PC0280 & PC0430 1. THE RHEEM WARRANTY – GENERAL 1.1 This warranty is given by Rheem Australia Pty Limited ABN 21 098 823 511 of 1 Alan Street, Rydalmere New South Wales. 1.2 Rheem offer a trained and qualified national service network who will repair or replace components at the address of the pool or spa heater subject to the terms of the Rheem warranty.
3. WHAT IS COVERED BY THE RHEEM WARRANTY FOR THE POOL & SPA HEATERS DETAILED IN THIS DOCUMENT 3.
Raypak Pool & Spa Heaters Raypak Service Enquiries Call Rheem on 131 031 www.service@rheem.com.
