INSTALLATION & OPERATING INSTRUCTIONS Heat Pump Pool & Spa Heater Model Series 5350, 6350, 6350HC, 8350, 8350HC & 8360 R C LI S TED US FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.
Rev. 9 reflects the following: Changes to: None. Additions: Diagram on page 9. Deletions: None.
Water Chemistry (Corrosive water voids all warranties) For your health and the protection of your pool equipment, it is essential that your water be chemically balanced. The following levels must be used as a guide for balanced water. Recommended Level(s) Water Temp. (Deg. F) pH Total Alkalinity (PPM) Calcium Hardness (PPM) Salt (PPM) Free Chlorine (PPM)* Total Dissolved Solids (PPM) Fiberglass Pools Fiberglass Spas Other Pool & Spa Types 7.3 to 7.4 7.3 to 7.4 7.6 to 7.
CONTENTS Water Chemistry Warnings Pay Attention to These Terms Introduction Installation Considerations Electrical Connections Water Connections Pressure Drop Controls & Indicator Lamps (Analog Models) System Start-Up Controls (Digital Models) Digital Controls Operating Instructions To Select Pool or Spa Mode To Increase the Desired Water Temperature (Pool or Spa Mode) To Lower Desired Water Temperature (Pool or Spa Mode) To Select Temperature in °C or °F Heat/Cool Operation (Model 6350HC Only) System Start
Warnings DANGER: WARNING: CAUTION: NOTE: — Pay Attention to These Terms Indicates the presence of immediate hazards which will cause severe personal injury, death or substantial property damage if ignored. Indicates the presence of hazards or unsafe practices which could cause severe personal injury, death or substantial property damage if ignored. Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored.
Introduction Installation Considerations WARNING: Do not install the unit within 3 ft of fossil fuel burning heaters. Air intake along the sides of this heat pump pool heater could disturb the combustion process of the unit, and could cause damage or personal injury. • Mount the unit on a level, sturdy base, preferably a concrete slab or blocks. The size of the base should be at least 3 ft by 3 ft. • You must install the 4 black rubber sound isolation pads (each 2 inches square) that ship with the unit.
60” MIN 3 FT MIN GAS HEATER • • • • • AIR FLOW OUT 12” MIN AIR FLOW IN AIR FLOW IN Fig. 1: Installation Clearances Irrigation water should be directed away from the heat pump pool heater-water spray can damage the heat pump pool heater. All wiring must be in accordance with the National Electrical Code, NFPA No. 70, latest edition, and all applicable state and local codes. Wiring diagrams are located on pages 22 through 26.
SEE HIGH WIND LOAD RESTRAINT DETAIL 1 COVERED UNIT HEIGHT BETWEEN 37-1/2” - 49-3/4” NOT INCLUDING ISOLATOR PADS GREATER THAN OR EQUAL TO 4” THICK SOLID CONCRETE 3000 P. S. I. OR GREATER LOAD RATING PAD LENGTH GREATER THAN OR EQUAL TO UNIT LENGTH +6” PAD WIDTH GREATER THAN OR EQUAL TO UNIT WIDTH +6” PAD SPECIFICATION: THIS DRAWING USED AS A GRAPHICAL REPRESENTATION ONLY AND IT MAY NOT APPEAR EXACTLY LIKE YOUR SPECIFIC UNIT. 2-1/2” MIN. SPACING TYP.
QT MODEL HURRICANE TIE DOWN SPECIFICATIONS MINIMUM 16 GA. X 3.75” WIDE STAINLESS STEEL TIE DOWN (MIN. QTY. OF 4 TIE DOWNS) WITH (3) 1/2” LONG #12 SELF DRILLING SCREWS EACH STRAP (MIN. 1000 HR. COATING) THIS DRAWING USED AS A GRAPHICAL REPRESENTATION ONLY AND IT MAY NOT APPEAR EXACTLY LIKE YOUR SPECIFIC UNIT. THIS DRAWING INTENDED FOR POOL HEATERS ONLY! PAD SPECIFICATION: GREATER THAN OR EQUAL TO 4” THICK SOLID CONCRETE 2000 P. S. I. OR GREATER LOAD RATING PAD LENGTH GREATER THAN OR EQUAL TO 42.
Model No. VAC in - Phase - Hz Minimum Circuit Ampacity (A) 5350 208/230 - 1 - 60 40.0 208/230 - 1 - 60 42.0 6350/6350HC 208/230 - 1 - 60 8350/8350HC Min Max 50 60 50 42.0 208/230 - 3 - 60 8360 Breaker Size (A) 50 34.0 208/230 - 1 - 60 40 42.0 50 60 60 50 60 Table A: Typical System Electrical Power Requirements Water Connections CAUTION: The heat pump pool heater inlet and outlet connections are NOT interchangeable. They must be connected as instructed below. WATER IN 1.
Defrost Switch: Prevents heat pump pool heater operation if ambient air temperature falls below a predetermined safe minimum (approximately 42° F). WARNING: Install a check valve and/or a Hartford loop AFTER the heat pump pool heater and BEFORE any chlorinating devices. Install any automatic chemical feeders AFTER the heat pump pool heater.
• • • Compressor Delay Active (amber lamp): Under normal operation, when lit, indicates compressor anti-short cycle timer is active. The fan will run but the compressor will be OFF for 6 to 8 minutes. 4. Allow the heat pump pool heater to operate for a few minutes to stabilize operating pressures and to allow various component temperatures to normalize. Defrost Active (red lamp): When lit, indicates unit is in defrost mode. Defrost mode occurs when ice starts to form on the outside coil.
Heat/Cool Operation (Models 6350HC and 8350HC Only) Digital Controls Operating Instructions The heat/cool model is designed to both heat and cool the pool. To select heat or cool mode, push the SET key until H/C is displayed. Press the DOWN arrow key to select heating (hea), or the UP arrow key to select cooling (col). Set the desired setpoint temperature as described earlier in this manual.
Summer Shutdown System Start-Up If you do not plan to use the heat pump pool heater during the summer months, secure and protect it as follows: 1. Verify that the Digital Board is displaying a temperature and the pool pump is running and water is circulating properly. 1. Turn the unit circuit breaker or disconnect switch to OFF. 2. Verify that the Board is programmed so that the desired temperature of the Pool and Spa is higher than the displayed current water temperature. 2.
Maintenance Troubleshooting NOTE: The heat pump pool heater MANUFACTURER IS NOT RESPONSIBLE for maintenance adjustments. The following maintenance procedures are designed to keep your unit operating at a high level of reliability. Maintenance must be performed on a periodic basis to maintain warranty coverage and prevent system failures and performance degradation. Air Coil Cleaning Efficient operation depends on free circulation of air through the thin and tightly-spaced fins of the evaporator coil(s).
C. CONDENSATION SEEMS EXCESSIVE NOTE: If the pool pump and heat pump pool heater shut OFF before the water temperature is raised to the desired level, you must lengthen the running time of both. To do this, reset the time clock dial for the longer running time, or manually operate the pump with the timer override switch.
Fault Code OFF LP & LP3 HP & HP6 FLo & FL3 FS -- Meaning of Code The desired programmed temperature point is lower than 60°F (15°C). Shortage of refrigerant gas in the unit or faulty low pressure control. The unit will show (LP3) after 3 LP faults and shuts down the unit and pool pump for protection. If this occurs, you should call for service. Low water flow in the unit or faulty high pressure control. Check water flow/backwash. The unit will show (HP6) after 6 HP faults.
WATER IN (FROM POOL OR SPA) FILTER CHECK VALVE CHEMICAL INTRODUCTION WATER OUT (TO POOL OR SPA) Plumbing Diagrams Fig. 6: For systems with pumps of less than 2 HP (under 80 gpm), no external bypass is required. Connections are 2-inch unions. Plumb the heat pump pool heater AFTER the filter and BEFORE any chlorinators.
WATER OUT (TO POOL OR SPA) WATER IN (FROM POOL OR SPA) FILTER CHECK VALVE CHEMICAL INTRODUCTION Fig. 7: For systems with pumps of 2 HP or greater (over 80 gpm), an external bypass is required. Adjust the bypass valve to divert a minimum of 40 gpm through the heat pump pool heater. Connections are 2-inch unions. Plumb the heat pump pool heater AFTER the filter and BEFORE any chlorinators.
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UNITS UNITS UNITS Fig.
Wiring Diagram — 208V/230V Single-Phase — Analog Models V DUAL CAPACITOR F H C V V MODELS 5350/6350/8350 "NR" "NR" ZJW 11-29-10 04 ADDED NEW FAN RELAY AND ASSOCIATED WIRING. 05 REVISED TERMINATION OF BLUE WIRES TO TRANSFORMER. 06 REVISED FAN MOTOR AND FAN RELAY CONNECTIONS .
Wiring Diagram 208V/230V Single-Phase Digital Models V DUAL CAPACITOR F H C V MODELS 5350/6350/8350/8360 REVISED FAN MOTOR AND FAN RELAY CONNECTIONS . 05 ADDED VOLTAGE MONITOR AS OPTION. 06 "NR" "NR" 07 ZJW 11-29-10 JHB ZJW ADDED NEW FAN RELAY AND ASSOCIATED WIRING. ZJW W-1000S131 08-07-13 W-1006S001 02-23-12 W-1000S110 02-25-13 W-1000S007 WIRING DIAGRAM - 208/230V 1PH 60HZ HEAT PUMP POOL HEATER - DIGITAL CONTROL 23 SHEET NO.
Wiring Diagram 208V/230V Three-Phase Analog Models 24
Wiring Diagram 208V/230V Three-Phase Digital Models 25
Wiring Diagram 460V Three-Phase Analog Models 26
Installing a Remote Control Device on Analog Heaters Installing a Remote Control Device on Digital Heaters Wiring Wiring For a 2-wire control, use the TOTAL and COMMON connections on the heat pump pool heater wiring block. For a 2-wire control, use the TOTAL and COMMON connections on the heat pump pool heater wiring block. For a 3-wire control, use the COMMON, SPA and POOL connections on the heat pump pool heater wiring block.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Heat Pump Service 1-800-260-2758 Litho in U.S.A.
