Version 9D 10/1/07 Raypak Pool & Spa Heaters Residential & Premium Range Installation and Operating Instructions - Version 2 Residential Models: P0131, P200, P0280, P0350, P0430 Premium Models: PC0127, PC0167, PC0280, PC0430 Please read this manual prior to installing this product. It contains all the necessary technical and installation information that will be required by the contractor to correctly install this system.
TABLE OF CONTENTS SAFETY .........................................................................................................................................................3 WATER TREATMENT ...................................................................................................................................3 INSTALLATION INSTRUCTIONS .................................................................................................................4 OPERATING INSTRUCTIONS ...................
SAFETY WARNING! For your safety do not operate this appliance before reading this instruction booklet! Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. DO NOT enter water heated by this appliance without testing temperature first. Temperatures above 45oC can cause severe burns. Prolonged exposure to elevated water temperatures may be hazardous to your health. DO NOT use this appliance to heat water for drinking.
INSTALLATION INSTRUCTIONS ATTENTION! This appliance must be installed in accordance with all local state and federal laws including the regulations of any government bodies and in complete accordance with these instructions. Where these instructions are contrary to the law or regulations of an appropriate government body those laws or regulations should take precedence subject to there being no compromise to safety. BEFORE YOU COMMENCE INSTALLATION 1. Read these instructions in full. 2.
one at floor level. Minimum vent area must be at least 630cm2 unless otherwise stated in AS5601. Minimum opening dimensions in the vent must be at least 6mm. In indoor applications the heater must have at least the minimum clearances specified in the table below. Increased clearances should be provided where possible to improve serviceability.
installations with 2.75Kpa. This means if the gas pressure is not adjusted to the correct working pressure (see data plate) the heater will be over gassed and cause serious damage within minutes This damage is not covered under the Warranty. Caution! Excessive Gas Pressure will damage the gas valve and void warranty.
WATER – PRESSURE, CONNECTIONS, & FLOW Pressure Relief Valve If the filtration system incorporates any valves or accessories that may isolate the heater from the pool or spa, a pressure relief valve must be fitted to the heater. Specifications and installation advice relating to this valve can be obtained from Raypak. Pressure Switch Function The heater is supplied standard with a Pressure Switch that when correctly adjusted will only allow the heater to operate when there is sufficient water pressure.
Voiding Warranty as a result of Incorrect Chemical Dosing All Raypak heaters must be installed after the pool/spa system pump and prior to any chemical dosing or chlorination system. Chemical dosing or chlorination systems must be located as far from the heater as possible and a backflow prevention device must be installed between the heater and such systems. Ideally any chemical dosing system should also be installed below the water connection level of the heater.
OPERATING INSTRUCTIONS HEATER CONTROLLER LAYOUT Note: The MODE button switches between Pool and Spa modes. BEFORE OPERATING 1. Ensure that the immediate area around the heater is clear of all combustible materials including chemicals and gases. 2. Familiarise yourself with the hand operated gas isolation valve located outside your heater. 3. Ensure that the heater is free from obvious damage. 4. Ensure that the correct power connections have been made and are able to be isolated.
SETTING TIME & DAY Each time that power is reconnected to the heater the internal heater time clock should be set. Each and every time the heater has been isolated at the GPO, e.g. for service, this process must be repeated. 1. Connect the heater to a 240V 10A GPO and turn on. 2. With the controller displaying OFF, simultaneously press and hold the ▼ and PROG and buttons to access the time set mode. 3. The system time will then flash on the display.
Motorised Valves (if installed) Models: 200, 280, 350, 430 Only The pool heater controller included in the above models is fitted standard with a 24VAC output for operation of motorised diverter valves (if fitted by your pool system installer). Where motorised diverter valves are installed they may be connected to the heater by the installer so that when the MODE button is pressed, the diverter valves direct flow to and from the desired destination, i.e. Pool or Spa after a delay of approximately 5 seconds.
PROGRAMMING OF HEATER CONTROLLER The controller located on the front of your Raypak heater is capable of both manual and programmable operation. The following instructions describe how the controller may be programmed for timer operation. Before the controller can be programmed the time of day clock and day of week must be set. SETTING TIME & DAY Before the heater is operated the internal heater time clock should be set. Each and every time the heater has been isolated at the GPO, e.g.
With the controller in the AUTO mode, switched “On” and displaying the current water temperature, press the PROG button for at least 5 seconds to access the programming mode. The time of day will be displayed briefly prior to accessing programming mode. 1. Once the programming mode has been accessed SET and day of week selection will flash. 2. The first item to be programmed is the day of the week. Use the ▲or ▼buttons to scroll through the days of the week. Press PROG to lock in the day selection/s. 3.
For models 200, 280, 350, and 430 a second 3-pin 240VAC power lead is connected to the underside of your heaters control panel, inside the door. This power lead is included for use when a filtration system pump is to be connected to the heater for control by both the heater and the filtration system. Where two 240VAC connections are to be made it must be ensured that both operate of the same supply phase.
Motorised Valve Connection Details 1. Isolate the heater from all power sources. Caution: Two 240V power connections may be present. Ensure both are disconnected before continuing. 2. Remove the heater front door. 3. Thread the 24VAC motorised valve actuator wires through the side of the heater via opening provided. 4. Connect the wires into the terminal strip as required (See diagram). Note: With “Jandy” valves and most other brands a Red, White and Black wire will be present.
WIRING DIAGRAMS 240V AC 50 HZ Filtration Timeclock POLYMER HEADER Hi-Limit Pressure Switch (Normally Closed) (Normally Open) 40C Probe 240V AC 50 HZ Main Heater Supply Green/Yellow-300 J4 J2 N Filtration N MAIN HS J6 J1 A MAIN HS Black-300 N PUMP Pump Socket 240V AC 50 HZ J3 240V AC 50 Hz Orange - 900 A Filtration A PUMP Red-300 J10 J13 J14 Yellow-300 PUMP J7 Transformer Orange-250 J12 24VAC J11 GAS VALVE J8 POOL/SPA 24VAC J16 24VAC GND Fuse - 3 Amp Yellow - 900 Purple -
Fuse - 3 Amp IN/OUT HEADER RETURN HEADER 40C Probe Hi-Limit Pressure Switch (Normally Closed) (Normally Open) Transformer 240V AC - 24V AC 2A (50VA) 240VAC Terminal Block 240V AC 50 Hz N Earth Dish (24VAC) Orange -1200 850mm Purple - 1200 Yellow - 1200 A Blue - 500 24V AC GND SOLAR Purple 700 VALVE E.I.B. RAYPAK 40C Sensor 96PE5001 96PE5002 Remote P-SW CONTROL Ignitor wires directly to Pilot using Pilot lead and plug.
Fuse - 3 Amp POLYMER HEADER Hi-Limits Pressure Switch (Normally Closed) (Normally Open) 40C Probe Blue - 900 240VAC Terminal Block A N 240V AC 50 Hz Yellow - 1200 Purple - 1200 850mm Orange -900 Transformer 240V AC - 24V AC 2A (50VA) Earth (240VAC) Screwed To Body Blue - 600 24V AC GND SOLAR VALVE E.I.B.
Fuse - 3 Amp POLYMER HEADER Hi-Limit Pressure Switch (Normally Closed) (Normally Open) 40C Probe Blue - 900 240VAC Terminal Block A N 240V AC 50 Hz Yellow - 1200 Purple - 1200 850mm Orange -900 Transformer 240V AC - 24V AC 2A (50VA) Earth (240VAC) Screwed To Body Blue - 500 24V AC GND SOLAR VALVE E.I.B.
PRODUCT SPECIFICATIONS BURNER INJECTOR HEIGHT PRESSSURE DIA. OUTDOOR WIDTH DEPTH WEIGHT 860 mm 440 mm 650 mm 35 kg 1.90 mm 1.10 mm 895 mm 505 mm 280 mm 42 kg 0.77 kPa 2.75 kPa 1.95 mm 1.10 mm 905 mm 365 mm 610 mm 67 kg 44 kW 41 kW 0.77 kPa 2.75 kPa 1.90 mm 1.10 mm 1,085 mm 460 mm 650 mm 70 kg 278 MJ/hr 261 MJ/hr 62 kW 58 kW 0.77 kPa 2.75 kPa 1.90 mm 1.10 mm 1,085 mm 565 mm 650 mm 75 kg Natural Propane 343 MJ/hr 323 MJ/hr 76 kW 72 kW 0.77 kPa 2.75 kPa 1.90 mm 1.
POOL HEATER OPERATION FLOW CHART NO Is there any display on the LCD? YES Check power point and/or power supply YES Press ON button YES Press the PROG button to access manual mode. NO Is controller in manual mode? Set temperature must be above pool temp.
TYPICAL POOL/SPA SYSTEM DIAGRAM Heater Power 240V GPO 240V GPO Filtration Controller Remote Non Return Valves Chlorinator Pump Power (Optional Connection) Alternative Connection Cat 5 Cable Cat 5 Cable 240V - 30A Hard Wired Supply Heater Raypak EIB Filter 6 / 240V - 10A (Max) Switched Outlets for Auxiliary Equipment Pump 240V GPO 24VAC Motorised Valve Pool Pump Spa 24VAC Motorised Valve Blower • Free chlorine must not exceed 4ppm! IMPORTANT! The most frequent cause of damage to a Raypak
WARRANTY (AUSTRALIA ONLY) Rheem Australia will repair or if necessary replace any Raypak pool or spa heater; or any component of the pool or spa heater which fails within the Warranty Periods specified hereafter, in accordance with and subject to the conditions and exclusions mentioned herein.
SERVICE SERVICE ASSISTANCE Service must only be undertaken by properly authorised personnel It is a requirement of all Raypak and all gas authorities that the heater be serviced at least once per year, where it is used in a specific application, e.g. pool heating, it would be practical to perform the service at the commencement of the heating season, or at any time there may be an indication of a problem.
