Raynor Garage Doors 1101 E. River Road Dixon, Illinois 61021 www.raynor.com COMMERCIAL DOOR OPENER Model ATS 2113X-CX 1/2 HP For Residential And Light Duty Commercial Use Install on Sectional Doors Only L O W H I G H L A NO R M UP E RC FO Owner’s Manual ■ Please read this manual and the enclosed safety materials carefully! ■ Fasten the manual near the garage door after installation. ■ The door WILL NOT CLOSE unless the Protector System® is connected and properly aligned.
TABLE OF CONTENTS Introduction 2-5 Adjustment Safety symbol and signal word review . . . . . . . . . . . . . . . . . . . . .2 Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing your garage door Before you begin: • Disable locks. • Remove any ropes connected to garage door. • Complete the following test to make sure your garage door is balanced and is not sticking or binding: 1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs. 2. Raise and lower the door to see if there is any binding or sticking. If your door binds, sticks, or is out of balance, call a trained door systems technician.
Planning Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener. Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
Carton Inventory Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for installation is also listed below.
ASSEMBLY STEP 1 Attach the Rail to the Motor Unit To avoid SERIOUS damage to opener, ONLY use bolts/ fasteners mounted in top of motor unit. To avoid installation difficulties, do not run the garage door opener until instructed to do so. • Place the opener on packing material to protect the cover. • Remove the (2) 5/16"-18x1/2" washered bolts mounted in the top of the motor unit. • Position rail at a 45˚ angle to opener so one hole in rail and motor unit line up.
ASSEMBLY STEP 3 Outer Nut Tighten the Chain Lock Washer Inner Nut To Tighten Outer Nut • Spin the inner nut and lock washer down the threaded shaft, away from the trolley. • To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain from twisting. • When the chain is approximately 1/2" (1.27 cm) above the base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment. Sprocket noise can result if chain is either too loose or too tight.
INSTALLATION STEP 1 Unfinished Ceiling Determine the Header Bracket Location To prevent possible SERIOUS INJURY or DEATH: • Header bracket must be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall. • Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
INSTALLATION STEP 2 Install the Header Bracket Wall Mounting Holes You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. DO NOT install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided).
INSTALLATION STEP 3 Attach the Rail to the Header Bracket • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring. • Position the chain pulley bracket against the header bracket. • Align the bracket holes and join with a clevis pin as shown. • Insert a ring fastener to secure.
INSTALLATION STEP 4 Position the Opener To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door. SECTIONAL DOOR ONLY A 2x4 laid flat is convenient for setting an ideal door-to-rail distance. • Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough. • Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.
INSTALLATION STEP 6 Install the Door Control To prevent possible SERIOUS INJURY or DEATH from electrocution: • Be sure power is not connected BEFORE installing door control. • Connect ONLY to 24 VOLT low voltage wires. To prevent possible SERIOUS INJURY or DEATH from a closing garage door: • Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from ALL moving parts of door.
INSTALLATION STEP 7 Install the Light To prevent possible OVERHEATING of the endpanel or light socket, • DO NOT use short neck or specialty light bulbs. • DO NOT use halogen bulbs. Use ONLY incandescent. • Install a 75 watt maximum light bulb in the socket. The light will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the light will turn OFF. • If the bulb burns out prematurely due to vibration, replace with a “Garage Door Opener” bulb.
INSTALLATION STEP 9 Electrical Requirements To prevent possible SERIOUS INJURY or DEATH from electrocution or fire: • Be sure power is not connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection. • Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes. • NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.
INSTALLATION STEP 10 Install The Protector System® Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor. To prevent SERIOUS INJURY or DEATH from a closing garage door: • Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled. • Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.
INSTALLING THE BRACKETS Figure 1, 2 and 3 show recommended assembly of bracket(s) and “C” wrap based on the wall installation of the sensors on each side of the garage door as shown on page 15, or on the garage door tracks themselves. Figure 4 and 5 are variations which may fit your installation requirements better. Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door.
MOUNTING AND WIRING THE SAFETY SENSORS • Center each sensor unit in a “C” wrap with lenses pointing toward each other across the door (see Figure 6). • Secure sensors with the hardware shown. Finger tighten the wing nut on the receiving eye to allow for final adjustment. Securely tighten the sending eye wing nut. • Run the wires from both sensors to the opener (see Figure 7). Use insulated staples to secure the wire to wall and ceiling. • Strip 1/4" (6 mm) of insulation from each set of wires.
INSTALLATION STEP 11 Fasten the Door Bracket Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket. Contact your door manufacturer for reinforcement kit. A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the height of the top panel. The illustration shows one piece of angle iron as the horizontal brace.
INSTALLATION STEP 12 Inner Trolley Connect Door Arm to Trolley SECTIONAL DOORS ONLY • Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" (5 cm) as shown in Figures 1, 2 and 3. • Figure 1: – Fasten straight door arm section to outer trolley with the 5/16"x1" clevis pin. Secure the connection with a ring fastener.
ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. • Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system. • If one control (force or travel limits) is adjusted, the other control may also need adjustment. • After ANY adjustments are made, the safety reversal system MUST be tested.
ADJUSTMENT STEP 2 Adjust the Force Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. • Too much force on garage door will interfere with proper operation of safety reversal system. • NEVER increase force beyond minimum amount required to close garage door. • NEVER use force adjustments to compensate for a binding or sticking garage door.
ADJUSTMENT STEP 3 Test the Safety Reversal System Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. • Safety reversal system MUST be tested every month. • If one control (force or travel limits) is adjusted, the other control may also need adjustment. • After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" (3.
WARNING OPERATION IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of SEVERE INJURY or DEATH: 9. If one control (force or travel limits) is adjusted, the other control may also need adjustment. 10. After ANY adjustments are made, the safety reversal system MUST be tested. 11. Safety reversal system MUST be tested every month. Garage door MUST reverse on contact with 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor. 12. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED (see page 3).
Using the Wall-Mounted Door Control CARE OF YOUR OPENER Press the push button to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it’s opening. LIMIT AND FORCE ADJUSTMENTS: Weather conditions may cause some minor changes in door operation requiring some re-adjustments, particularly during the first year of operation. Pages 20 and 21 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully.
9. The door opens but won’t close: • If the opener lights blink, check the safety reversing sensor. See Installation Step 10. • If the opener lights don’t blink and it is a new installation, check the down force. See Adjustment Step 2. For an existing installation, see below. Repeat the safety reverse test after the adjustment is complete. 10. The door reverses for no apparent reason and opener lights don’t blink: • Is something obstructing the door? Pull the emergency release handle.
PROGRAMMING NOTICE: If this SAFETY SIGNAL™ garage door opener is operated with a non-rolling code transmitter, the technical measure in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure.
To Add or Change a Keyless Entry PIN (Optional) NOTE: Your new Keyless Entry must be programmed to operate your garage door opener. USING THE “LEARN” BUTTON 1 3 2 9 1. Press and release the “learn” button on motor unit. The learn indicator light will glow steadily for 30 seconds. 9 1 7 1 To change an existing, known PIN If the existing PIN is known, it may be changed by one person without using a ladder. 1. Press the four buttons for the present PIN, then press and hold the # button.
Multi-Function Door Control (Optional) INSTALLATION Locate door control within sight of the door at a minimum height of 5 feet (1.5 m) where small children cannot reach, and away from moving parts of the door and door hardware. If installing into drywall, drill 5/32" holes and use anchors provided. For pre-wired installations (as in new home construction), it may be mounted to a single gang box. NOTE: After installation, a green indicator light behind the cover will indicate proper connection.
REPAIR PARTS Rail Assembly Parts 3 1 4 2 KEY NO. 1 2 3 4 5 PART NO. 4A1008 41A2780 41A3489 CD1008 CD1010 CD1012 CD1014 83A11 6 41C771 5 DESCRIPTION Master link kit Chain pulley bracket Complete trolley assembly 8 Foot (2.44 m) Rail Assy. 10 Foot (3.05 m) Rail Assy. 12 Foot (3.66 m) Rail Assy. 14 Foot (4.27 m) Rail Assy. Rail grease NOT SHOWN Center Bracket (1 pc.
Motor Unit Assembly Parts 1 2 3 4 15 18 7 18 17 15 (Down) Contact 5 12 14 LIMIT SWITCH ASSY. 8 9 16 6 10 13 Brown Wire Grey Wire Drive Gear Center Limit Contact KEY NO. 1 2 3 PART NO. 41C5069 41B4569 41A5668 4 41A2817 5 6 7 8 9 143D100-1 175B88 30B532 12A461 41A3150 (Up) Contact Yellow Wire DESCRIPTION Rail support bracket assembly kit Pulley (Chain) Gear and sprocket assembly.
ACCESSORIES 1702LM Outside Quick Release: Required for a garage with NO access door. Enables homeowner to open garage door manually from outside by disengaging trolley. 371RGD SAFETY SIGNAL™ 1-Button Remote Control: Includes visor clip. 180C139 NEMA 1 Push Button: Heavy Duty Door Control Push Button (one button). 372RGD SAFETY SIGNAL™ 2-Button Remote Control: Includes visor clip. CD1008 8 Foot (2.44 m) Complete Rail: To allow an 8 foot (2.44 m) door to open fully.
HOW TO ORDER REPAIR PARTS RAYNOR SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIMPLY DIAL OUR TOLL FREE NUMBER: 1-800-472-9667 Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PART NUMBER • PART NAME • MODEL NUMBER HOURS: (Central Std. Time) 7:00 A.M. TO 6:00 P.M.
