Datasheet

8
Electrical Interconnect Products
8-19
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: [phone] UK: [phone]
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: [phone] France: [phone]
Specifications subject Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
Wire-to-Wire Splicing
DuraSeal Heat-Shrinkable, Environmentally Sealed,
Nylon-Insulated Crimp Splices (Continued)
W
ire Size
m
m
2
P
art No. Color
AWG
2
6-24 0.15-0.25 D-406-0034 Yellow
2
2–18 0.5-1.0 D-406-0001 Red
16–14 1.2–2.5 D-406-0002 Blue
12–10 3–6 D-406-0003 Yellow
O
perating temperature -55°C to 125°C [-67°F to 257°F]
Shrink ratio Approximately 2:1
Cut-through resistance: 31 kg [70 lb]
Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb];
yellow: 27.2 kg [60 lb]
Not flame-retardant
No cracking after heat aging for 168 h at 160°C [320°F]
C
hemical properties Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid,
d
iesel fuel, motor oil, antifreeze, brake fluid, 5% salt water
Electrical properties Dielectric strength: 2500 Vac
Insulation resistance: 1000 megohms at 100 Vdc
Installation
1. Select splice of appropri-
ate size. Strip wire 7.5
mm (5/16 in). Insert into
crimp barrel.
2. Crimp using AD-1522
crimp tool for preinsu-
lated crimps.
3. Heat crimped splice with
heat gun until tubing
recovers and adhesive
flows.
Installation Requirements
For proper installation of
these devices, the correct
crimp tool and a heating
tool with a reflector
attachment must be used.
The AD-1522 crimp tool and
HL1910E/ HL2010E heating
tool are recommended.
You will find ordering infor-
mation for these tools in
Section 10.
Refer to TE installation
procedure RPIP-821-00 for
detailed instructions.
Product Selection Process
1. Determine wire size.
2. Select part number.
Product Characteristics
(
Typical)
P
hysical properties