Installation Instructions XT - Oil (K P/F) For use in GB and IE DESN 514112 B Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by AGA. PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE raywarranty@aga-web.co.
Contents SECTION CONTENTS PAGE CONSUMER PROTECTION HEALTH & SAFETY 3 3 TECHNICAL DATA 4 SITE REQUIREMENTS INTRODUCTION REGULATIONS LOCATION OIL PIPE LINE OIL STORAGE SINGLE & TWO PIPE SYSTEMS FLUE SYSTEM FLUE TERMINAL LOCATIONS AIR SUPPLY ELECTRICAL SUPPLY INSTALLATION REQUIREMENTS CLEARANCES PRELIMINARY INSTALLATION SITE LOCATION INSTALLATION PCB CONNECTIONS 15 15 16 17 18 COMMISSIONING INSTRUCTIONS BURNER ACCESS ELECTRICAL CONNECTION OIL PUMP CONNECTION ELECTRICAL CHECK OVERHEAT SAFETY THERMO
Consumer Protection As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY. Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights.
PLEASE NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE. DESN 514170 B TECHNICAL DATA Oil Inlet R1/4 (1/4” BSP Taper Ext) Unpacked Weight of Appliance - 350 Kg Electrical Supply 230V ~ 50Hz 3 amp Fused Firing Rate - 1.44 l/h Power Flue to right or left 54mm St/St Pipe Flue Terminal Dimensions (mm) - CO2% - COOKER Smoke 0-1 Fuel - Width - 500 mm 11.
Site requirements INTRODUCTION The Rayburn is a floor standing pressure jet oil burner. LOCATION cooker, fired by a Appliance Hearth. The surface temperature of the floor below the appliance does not exceed 100°C. The constructional hearth described in current Building Regulations does not apply. However this appliance must be installed on a solid floor or base of incombustible material which is capable of supporting the total weight.
Site requirements OIL PIPE LINE OIL STORAGE The oil supply connection between the storage tank and the oil pipe should be run in copper or steel pipe with a minimum diameter of 10mm. Galvanised pipes and fittings should not be used. Annealed copper pipe is preferred with flare type manipulative fittings. Capillary fittings with soft solder should not be used. Steel pipes should be joined using taper threads. The minimum recommended oil tank size is 1400 litres, Mild Steel Tanks should be to BS.
Site requirements DESN 514167 C Single Pipe oil system DESN 514169 B Two Pipe oil system MAXIMUM LENGTH (METRES) FIG. 2 7 H METRES 0 -3.0 -3.5 -4.
Site requirements Deaerator Oil System FIG. 3 DESN 514168 B ONE & TWO PIPE SYSTEMS SEE FIG. 4 The cooker as delivered is ready to be used on a one pipe system. To convert to a two pipe system. (See Fig. 4) Sections:BURNER ACCESS, steps 1 to 3, BURNER REMOVAL, steps 1 to 5 PUMP FILTER REPLACEMENT steps 1 & 2 1. 2. 3. 4.
Site requirements FLUE SYSTEM The flue can be to the left or right of the appliance. The cooker is supplied with the flue pipe to the left, this can be adjusted to suit the installation. FLUE DIRECTION - EXIT TO THE LEFT 1. Remove lower back panel (7 screws). 2. Unscrew the two fixing brackets and remove. (See Fig. 5). 3. Slacken the jubilee clip, fixing flexible pipe to horizontal pipe (A). (See Fig. 5). 4. If the flue pipe is to be routed as per factory set, remove bend from manifold and pipe A.
Site requirements FLUE DIRECTION - EXIT TO THE RIGHT Follow previous instructions in FLUE SYSTEM, Steps 1 to 3. 4. Reposition the flexible tube from the oven vent down the back of the oven. 5. Smear sealant on the end of the manifold and replace the bend. 6. Smear sealant on the first end of pipe ‘A’ and the surface of the 28mm branch (towards the bend). Slide the flexible pipe completely over the branch (pipe should point towards burner chamber) 7.
Site requirements FLUE SYSTEM The flue system used on this appliance must be provided by AGA and must be installed in accordance with the instructions and standards. A maximum flue of 5 metres and 5 bends can be used (including horizontal length on the terminal). Any upwards vertical runs must be immediate to the appliance to a maximum of 3 metres. (See Fig. 9) Downwards vertical runs must be no more than 0.5 metres. (See Fig. 10) Flue can be positioned to rear or front of appliance via 1 bend. (See Fig.
Site requirements - Flue terminal location FIG. 12 - Location of flue terminal DISTANCES STATED ARE MINIMUM ALLOWABLE REQUIREMENTS A DIRECTLY BELOW AN OPENING, AIR BRICK, OPENING WINDOW etc. 600mm K VERTICALLY FROM A TERMINAL ON THE SAME WALL 1500mm B HORIZONTALLY TO AN OPENING, AIR BRICK, OPENING WINDOW etc.
Site requirements AIR SUPPLY AIR SUPPLY The appliance can only be installed in a room which meets the ventilation regulations in force. But, in any event the room must have a permanent vent of minimum free air area, see below. Detailed recommendations for air supply are given in the Building Regulations, and in BS 5410: Part 1. The following notes are intended to give general guidance. MODEL MIN. AIR REQUIREMENT XT (K P/F) 61 cm2 1.
Site requirements ELECTRICAL SUPPLY Wiring external to the appliance must be installed in accordance with current National Wiring Regulations and any local regulations which apply. The appliance is supplied for 230 Volt ~ 50Hz and a fuse rating of 3 amps. The method of connection to the mains supply should facilitate complete electrical isolation of the appliance, by the use of a fused double pole switch having a contact separation of at least 3mm serving only the appliance.
Installation requirements CLEARANCES The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and LH side of - 10mm appliance top plate Between wall or unit and RH side of - 10mm appliance top plate SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE, IT MUST BE INCREASED TO 50mm (See Fig. 1). To allow door to open enough to change oven and shelf positions.
Installation requirements SITE LOCATION 1. Check that the hearth is level, then remove the appliance from its transit wooden pallet, and position it with its back against the wall and in its intended position for flue connection. 2. Connect and terminate the flue system in accordance with these instructions. Connect the relevant services to the appliance:1. Oil (XT KPF) 2. Electric 3. Flue Pipe 4. Fit plinth assembly (See Fig. 14). 5. Fit handrail assembly (See Fig. 15) as follows: (i) (ii) FIG.
Installation Requirements INSTALLATION 1. Cut out card template from packaging and affix to wall. 2. Cut ø60mm hole in the wall for the flue pipe (See Fig. 16). 3. Drill 4 wall fixing holes through template (1 in each corner). (See Fig. 16). 4. Drill a minimum of a ø10mm hole through the wall for terminal supply cable. 5. Remove card template and place flue terminal assembly onto the hole. (See Fig. 17). 6. The flue termination pipe may require to be shortened or lengthened depending on wall thickness.
Installation Requirements PCB CONNECTIONS EXTERNAL CONNECTIONS : FAN CONNECTIONS - AT TERMINAL MAINS CONNECTIONS FIG.
Commissioning Instructions NOTE: SMOKE/SMELL EMITTED DURING INITIAL USAGE. During Initial usage of operation of the cooker, smoke/smell may be emitted and is normal and not a fault with the appliance, it is therefore advisable to open doors and or windows to allow for ventilation. BURNER ACCESS SEE FIG. 21 1. Open the burner access door. 2. Remove (5) inner panel securing screws and remove panel. 3. Remove the (3) plinth securing screws and remove plinth. FIG. 21 DESN 514110 B FIG.
Commissioning Instructions ELECTRICAL CHECK Checks to ensure electrical safety should be carried out by a competent person. OVERHEAT SAFETY THERMOSTAT IMPORTANT NOTE: This appliance is fitted with an overheat thermostat which has a manual reset button. If the overheat stat trips, the cooker will not operate, until the button has been pushed-in (reset). The engineer needs to follow ‘Fault Finding Guide’ to establish why it has tripped.
Commissioning Instructions FLUE SAFETY DEVICE This thermostat is a safety cut-out device which will operate under adverse wind or a blocked flue condition. It is a manually reset device which can be reset by pressing in the centre. FIT PRESSURE GAUGE SEE FIG. 23 Remove the bleed screw from the manifold and fit an oil pressure gauge with R1/8 connection to check the pump output pressure. Switch on the Electricity Set the cooker oven timer to manual, turn the thermostat to maximum.
Commissioning Instructions SET COMBUSTION AIR SEE FIG.25 & 26 The air control of the burner is factory pre-set, however small adjustments may be necessary to suit the site conditions. IMPORTANT: Ensure that the bottom louvred plinth is in place during combustion setting procedures and the outer door is closed. Turn burner on. Check flue fan is running. After 15 minutes lift up the R.H.
Commissioning Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER Before leaving the site, check that the operation of cooker timer and thermostat are capable of controlling the burner correctly. Check the operation of burner control box. 1. Advise the User that, for continued efficient and safe operation of the appliance, it is important that adequate servicing is carried out at regular 12 monthly intervals.
Wiring Diagram WIRING DIAGRAM - APPLIANCE FIG.
Single Channel Programmer USING A SINGLE CHANNEL OPTIONAL PROGRAMMER IN CONJUNCTION WITH THE RAYBURN 400K PX (P/F) ONLY 1. Always use the same isolating switch for both the cooker and programmer. Ideally: always use the supply connections on the appliance. 2. Before carrying out any maintenance work on either the programmer or the cooker ensure the supply is isolated. PROGRAMMER WIRING ALL WIRING TO THE IEE REGULATION BY A QUALIFIED ENGINEER USERS INSTRUCTIONS GUIDE PROGRAMMER AND TIMER COMBINATION 1.
For further advice or information contact your local distributor/stockist With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England www.rayburn-web.co.uk www.agacookshop.co.
