Straightener and pushbutton rapid-roll operating instructions Models sc series sa3 through sdx series (includes adjustable platen stock straightener – sa3 through sd. 120vac, 1ph, 60hz) (5-07) Rapid-air corporation 4601 Kishwaukee St. • Rockford, IL 61109-2925 Phone: (815) 397-2578 • Fax: (815) 398-3887 • Web Site: www.rapidair.
table of contents Platen Adjustment Bulletin....................................................................................................................... pg. 3 Straightener Specification Sheet............................................................................................................. pg. 4 Pushbutton Control...................................................................................................................................... pg. 5 Installation.......................
If the straightener is made to correct a clockwise curvature, it is often impossible to correct a counterclockwise curvature. The only available adjustment is the variation of the degree of bend at each station. This is true even for straighteners that have banked upper rolls that pivot for two-point adjustment. Adjustable Platen Stock Straighteners vs.
SB SA Series Series SBX Series SCX Series RAPID-AIR STRAIGHTENER MODEL SELECTION Model Max Material Width Effective Straightening Range SA3 SA3M 3” (76mm) 3” (76mm) .002” - .030” (.051-.76mm) .002” - .030” (.051-.76mm) 700” (1778cm) 1,400” (3556cm) SB4 SB4M 4” (102mm) 4” (102mm) .003” - .050” (.076-1.27mm) .003” - .050” (.076-1.27mm) 700” (1778cm) 1,400” (3556cm) SBX4 SBX8 SBX12 4” (102mm) 8” (203mm) 12” (305mm) .004” - .080” (.10-2.03mm) .004” - .070” (.10-1.78mm) .004” - .060” (.10-1.
pushbutton control The main control unit is located behind the pushbutton cover. Here is an illustration of the layout of the control panel. This diagram lists all the components and the approximate location of each that could be used for troubleshooting the machine if a problem should occur. The reel is shipped with—120 VAC (1 phase) input. Visually check all electrics before starting the reel. Main Breaker 69100578 Rocker sw.
Start up procedure Prior to applying power to the machine the operator should review all the controls on the machine. A brief summary of the controls is listed below. Main Console And Controller The main pushbutton control box is mounted on the top of the straightener frame.
dancer arm loop Dancer Arm Loop Height Adjustment Eight different loop sensing arm operating positions can be selected during set-up. The material thickness determines the dancer arm rest position. Once the material is threaded up and the dancer arm is resting on the material and the reel runs in the rest position then select a higher number on the height adjustment until the reel stops rotating.
Dancer Arm adjustment explanation JOG SPEED AND DANCER SET-UP The straightener was shipped with the dancer arm set up for its correct position so the only thing that has to be reset would be the jog speed if you need it to jog faster or slower. The rest of the keypad is pretty much self explained so become familiar with the keypad positions for making adjustments on the fly. Turn on the main power switch and select “LV” for loop arm vertical at “Loop Type” on the pushbuttons.
standard straightener components Entrance Guide Roll Block Curve Up/Down Adjustment Some applications have dies that cannot accept anything but flat stock and other dies run better with the material curving up or down to miss the built-in edge required in the die. Before this feature was added, operators would under straighten or over straighten the material to suit their needs but in doing so would severely change the material entering the die.
operation Once the straightener has been tested and all the functions work then it should be tested for what it was designed to do and that is to remove coil set. Retract all of the idler rolls and the exit pinch roll to a position so when the cover is closed the material is not being deformed. Open the cover of the straightener and position the edge guides for maximum width.
troubleshooting guide MAIN SWITCH ON BUT NOT LIT 1. CB tripped. a. Reset CB 2. Unit not plugged into main power. a. Plug into main power source. 3. No power in incoming line. a. Check outlet. b. Check power cord. 4. Loose wiring. a. Check terminals and connections. MOTOR CREEPS IN STOP POSITION 1. “Min” speed pot on RAMM board out of adjustment. 2. Dancer arm could be bent which changes the home position of the arm. UNIT TURNS BUT WON’T JOG 1. Jog function was not selected. a. Select jog. 2.
safety warning – please read carefully RAMM Solid State DC Motor Speed Control This product should be installed and serviced by a qualified technician, electrician or electrical maintenance personnel familiar with its operations and the hazards involved.
warranty Limited Warranty – RAMM 125, 225, 225D For a period of one (1) year from date of original purchase Rapid-Air Corporation will repair or replace without charge devices which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused or improperly installed and has been used in accordance with the instructions and/or ratings supplied.
14 Pushbutton Control Straightener - 120 VAC
21 15 Pushbutton Control Straighteners - 2 and 3HP
16 Gear Head Assembly - P1V
Gear Head Assembly - P1V 23 17
18 H 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 3 2 3 3 2 2 2 2 3 3 2 3 2 3 2 2 3 3 3 3 3 3 2 2 3 3 2 37901000 coupling, oldham 35800051 retainer, seal 34100003 spacer 34700048 washer 64520010 washer 34700061 washer 34700060 washer 34700062 washer 64520005 washer 64520002 washer 34700057 washer 61300037 washer 61300010 washer 65936175 screw, shcs 3/8-16x1-3/4 35900007 screw, stock guide 361
19 SA3 Straightener Head Assembly
20 SA3 Straightener Head Assembly
21 SB4 Straightener Head Assembly
2229 SB4 Straightener Head Assembly
Bill of Material Page 1 SB4 stnr head assy 0-700 1pm asm #26400029 itm part # qty description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 33700011 B 36700017 B 37500040 A 31900417 C 31500129 D 32900301 B 60910031 B 37500012 62309025 32900297 B 69420011 N 63800093 32900298 B 62325062 64500040 C 63130250 60500001 34700064 B 64500041 C 34200062 B 62237200 N 31900415 B 31900414 B 31900423 B 32900303 B
Bill of Material Page 2 SB4 stnr head assy 0-700 1pm asm #26400029 itm part # qty description 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 64500042 C 61200026 B 31500111 B 30100040 R 30100056 D 30100055 D 37500026 N 32900294 B 32900228 B 64500031 C 65912200 64510002 B 64520005 B 36100024 60108916 60810062 B 36800010 A 32600012 B 60200005 B 32900229 B 37901000 B 10000005 65936175 65
Bill of Material Page 3 SB4 stnr head assy 0-700 1pm asm #26400029 itm part # qty description 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 62309100 B 32900302 B 60200043 B 31800024 B 60108024 66700041 N 61810213 37500023 B 34200040 B 65912100 64520002 B 60108146 32900295 B 66536100 N 64500002 B 64500003 B 62325150 37600058 C 62409050 32600071 B 32900226 A 32600035 B 32900227 A 3190040
26 SBX-4 Straightener (Standard Speed) with Pushbutton Controls
27 SBX-4 Straightener (Standard Speed) with Pushbutton Controls
28 32 SBX-4 Straightener (Standard Speed) with Pushbutton Controls
29 SBX-4 Straightener (Standard Speed) with Pushbutton Controls
SCX-6 Straightener (Standard Speed) with Pushbutton Controls 34 30
31 SCX-6 Straightener (Standard Speed) with Pushbutton Controls
32 36 SCX-6 Straightener (Standard Speed) with Pushbutton Controls
33 37 SCX-6 Straightener (Standard Speed) with Pushbutton Controls
34 SCX-6 Straightener (Standard Speed) with Pushbutton Controls
SCX-6 Straightener (Standard Speed) with Pushbutton Controls 39 35
40 36 SCX-6 Straightener (Standard Speed) with Pushbutton Controls
37 SD-6 Straightener (Standard Speed) with Pushbutton Controls
38 SD-6 Straightener (Standard Speed) with Pushbutton Controls
43 39 SD-6 Straightener (Standard Speed) with Pushbutton Controls
40 44 SD-6 Straightener (Standard Speed) with Pushbutton Controls
41 SD-6 Straightener (Standard Speed) with Pushbutton Controls
42 46 SD-6 Straightener (Standard Speed) with Pushbutton Controls
43 SD-6 Straightener (Standard Speed) with Pushbutton Controls
44 Typical Stamping Layout
