CG161 COMPACT GARDEN TRACTOR OPERATORS INSTRUCTIONS GB RANSOMES Ransomes Way, Ipswich, England, IP3 9QG Publication No. 24077G (rev.
PLEASE READ CAREFULLY: This operator’s manual has been prepared to provide the information you need to correctly assemble, operate and maintain your tractor. For maximum satisfaction carefully read and follow the instructions in this manual. Should you ever need repair parts or service contact your RANSOMES TRACTOR DEALER. Be sure safety precautions are observed. They are for your benefit.
CONTENTS SAFETY PRECAUTION ...................................................................................................... 3 CONTROLS AND INSTRUMENTS ..................................................................................... 7 SEAT .................................................................................................................................... 7 INSTRUMENT PANEL ........................................................................................................
SAFETY 4) Never use the Garden-tractor: Please pay particular attention to all boxedparts in the text which have the sign l When people, especially children, or pets are nearby. This sign warns you to be careful when carrying out certain functions. l If the operator has taken medicine or substances that can affect his ability to react and concentrate. DANGER: Indicates serious injury or death WILL result if instructions are not followed.
SAFETY PREPARATION 1) 2) While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine (stones, sticks, metal wire, bones, etc.) 3) WARNING: - Engine fuel is highly flammable: l Store fuel in containers specifically designed for this purpose. l l l Refuel using a funnel and outdoors only.
SAFETY 10) Before leaving the operator’s position: l Limit loads to those you can safely control. l Disengage the blades and lower the Cutter Deck. l Do not turn sharply. Use care when reversing. l 1 7) Charge into neutral and set the parking brake. Watch out for traffic when crossing or near roadways. l Stop the engine and remove the key.
SAFETY 10) Take care as the rotation of one blade can cause the other blade to turn. 11) When the machine is to be parked, stored or left unattended, lower the cutting means. 12) The ignition key must never be left inserted in the machine, or where children or persons not familiar to the machine may reach them. Before any maintenance or repair, remove the ignition key.
CONTROLS AND INSTRUMENTS SEAT The seat is adjustable to obtain the most comfortable position To move the seat fore and aft, move the seat release lever upward and slide the seat fore or aft as desired, Figure 1. Figure 2 - Instrument Panel Figure 1 - Tractor Seat INSTRUMENT PANEL LIGHT SWITCH The starting circuit can only be activated when 1. Operator is seated, 2. H.S.T foot pedal is released. 3. P.T.O clutch lever is in the “OFF” position. 4. Brake pedal is depressed or parking brake lever is locked.
CONTROLS AND INSTRUMENTS The engine temperature, oil pressure, glow plug and charge indicator warning lights are located as shown in Figure 3, When the key start switch is turned “ON” the oil pressure and charge lights come on. After the engine has been started, the lights should go out within a few seconds. If they do not go out: l Engine oil pressure warning light: Stop the engine immediately and investigate the cause. It is important to remember that this light indicates OLI pressure only.
CONTROLS AND INSTRUMENTS Releasing the pedal returns the transmission to Neutral, and stops the tractor, unless the speed control lever is in the “SET” position. NOTE: The H.S.T. foot pedal must be in neutral to start the engine Figure 5 - Brake Controls To apply the parking brake: l Pull up the parking brake latch while depressing the brake pedal. The pawl on the control will engage the teeth on the brake pedal and will retain the pedal in the applied position.
CONTROLS AND INSTRUMENTS GEARSHIFT - RANGE SHIFT LEVER The range shift lever, on the left side of the fender, shown in Figure 7, can be shifted when the H.S. T foot pedal is in the Neutral position, to High range “H”, Low range “L” or Neutral “N”. In “H”, forward speed ranges from zero to 13 kph, and reverse from zero to 6.5 kph. In “L”, forward speed ranges from zero to 6..5 kph, and the reverse range is zero to 3 kph. Push the P.T.O. clutch lever forward to operate the equipment.
CONTROLS AND INSTRUMENTS NOTE: The lift control lever must be placed in the “LOCK” position to start the engine. NOTE: The hydraulic oil flows to the power steering system first so that the mid mounted equipment may not raise when operating the power steering, even if the lift control lever has been moved to the RAISE position. WARNING: To avoid personal injury never operate mower with the lift control lever in raised position. Mower must be lowered completely before operating.
OPERATION BREAK-IN PROCEDURES Your RANSOMES Tractor will provide long and dependable service if given proper care during the 50-hour break-in period During the first 50 hours of operation: 1. Avoid “lugging” the engine. Operating in too high a gear under heavy load may cause engine “lugging”, which is indicated when the engine will not respond to a throttle increase. IMPORTANT: Do not engage the starting motor continuously for more than 10 seconds; doing so may cause starting motor failure.
OPERATION If the starter does not turn the engine over, shut off starter immediately. Do not make further attempts to start the engine until the condition is corrected. SAFETY INTERLOCK SWITCHES Your RANSOMES tractor is equipped with three interlock switches, P T 0 clutch lever, brake and seat. The engine can be started only when the P.T.O. clutch lever is in the “OFF” position and when the brake pedal is depressed. If even one of them is not applied the engine cannot be started.
OPERATION OPERATING THE HYDROSTATIC TRANSMISSION HYDROSTATIC TRANSMISSION The hydrostatic transmission is controlled by the H.S.T.foot pedal, speed control lever, shown in Figure 13. and range shift lever shown in Figure 7. To stop the tractor, place the speed control lever in the “RELEASE” position without depressing the foot pedal. When the speed control lever is in the “RELEASE” position, release the foot pedal, and it will return to the neutral position automatically, stopping the tractor.
OPERATION DRAWBAR Warning: Pull only from drawbar. Pulling from any other point can cause rear overturn The maximum drawbar load Pulling - load: Vertical - load: l l 340 kg 140 kg WARNING: Inflating or servicing tires can be dangerous. Trained personnel should be called to service and/or mount tires when possible. In any event to avoid possible serious or fatal injury, follow the safety precautions below. Towing Towing this machine, set the gear shift lever to the neutral position.
LUBRICATION AND MAINTENANCE 16
LUBRICATION AND MAINTENANCE NO LUBRICATION AND MAINTENANCE ITEMS C H E C K 6 Radiator Coolant X 1 Engine Oil Level X C L E A N L U B E C H A N G E A D J U S T SERVICE INTERVALS Every 10 Hours or Daily 15 Air Cleaner X 2 Belt Tension X 12 Transmission and Rear Axle Oil X 3 Battery X 15 Air Cleaner Element 9 HST Line Filter X 10 HST Suction Filter X 12 Transmission and Rear Axle Oil X 1 Engine Oil X 14 Fan Belt 17 Fuel Filter Every 10 Hours or Daily X Hours X X
LUBRICATION AND MAINTENANCE WARNING: Fuel oil in the injection system is under high pressure and can penetrate the skin. Unqualified persons should not remove or attempt to adjust a pump injector, nozzle or any part of the fuel injection system. Failure to follow these instructions can result in serious injury. DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. If any fluid is injected into the skin, obtain medical attention immediately or gangrene may result.
LUBRICATION AND MAINTENANCE 19
LUBRICATION AND MAINTENANCE Type of lubricant to use; Transmission, Rear Axle, Final Reduction, Hydraulic System Oil - ISO VG46 - 56 Engine Crankcase - Service Grade SF/CD Lubrication Fittings - NLGI GRADE 2 EP GREASE WITH LITHIUM SOAP dirt which may enter under normal operating conditions. Precautions must, however, be taken by you to prevent lubricant contamination by dirt or water during storage.
LUBRICATION AND MAINTENANCE IMPORTANT After lubrication and maintenance before operating. must close and lock the hood FUEL AND LUBRICANT SERVICE PROCEDURES ENGINE Checking Oil Level : Check the engine oil level daily or every 10 hours. 1. With the tractor standing level, and after the engine has been stopped for a period of time, check the oil level with the dipstick, Figure 15. Figure 16 - Engine Oil Filler Cap Figure 15 Engine Oil Level Dipstick 2. 3.
LUBRICATION AND MAINTENANCE 2. Unscrew the oil filter, Figure 18, catching the used oil in a suitable container placed below the filter. Discard the filter. Figure 23 - Fuel Filter and Fuel Injection Pump Changing the Fuel Filter: Change the diesel fuel filter every 200 hours. Figure 18 - Engine Oil Filter 3. 4. Coat the gasket on the new filter with a film of oil. Screw the filter into place until the gasket contacts its mating surface, then turn the filter approximately 3/4 of a turn by hand.
LUBRICATION AND MAINTENANCE leaks. Use a piece of cardboard or paper to search for leaks. If any fluid is injected into the skin, obtain medical attention immediately or gangrene may result. Never fail to check the fuel line periodically. The fuel line is subject to wear and ageing. fuel may leak out onto the running engine, causing a fire. Figure 24 - Fuel pre-filter 1. Be sure there is adequate fuel in the fuel tank. 2. Open the fuel shut-oft valve, Figure 23. 3. Open the bleed screw, Figure 23. 4.
AIR CLEANER WASHING ELEMENT 1. Washing may be necessary to remove soot or oily materials 2. Agitate the element in warm water containing a small amount of non sudsing type detergent. Checking Dirt Level : Check the dirt level of filter element daily or every 10 hours, IMPORTANT: Do not use water hotter than the hand can stand, as the element will be damaged. Never wash the element with fuel oil, gas or solvent. Do not oil the element. 3.
LUBRICATION AND MAINTENANCE H.S.T.SYSTEM OIL FILTERS The H S T system is provided with two cartridge type filters. They are used as line filter and suction filter. The filters are located on the right side and front side of transmission housing, Figure 31. Change the two filters after first 50 hours. Thereafter change the line filter every 100 hours and the suction filter every 200 hours. IMPORTANT: These fillers are two different sizes and not interchangeable.
LUBRICATION AND MAINTENANCE LUBRICATION FITTINGS The following lubrication points (refer to the Lubrication Chart, page 28 or 30) require the application of a good quality grease every 50 hours. In extremely dirty conditions, lubrication should be more often. Refer to page 35 for the type of grease that should be used. l l l l l l Steering linkage and gear Pedal shaft P.T.0. belt tension pulley Speed control lever Front wheel spindles P.T,0. clutch lever 1.
LUBRICATION AND MAINTENANCE 2. 3. After the coolant has drained, place a water hose in the radiator filler neck and run water through the system with the engine running. Make sure water is flowing from the block drain valve before starting the engine. When the water flowing from the drain valve is free of discoloration and sediment, stop the engine and remove the hose. Allow all water to drain from the system through drain valves.
LUBRICATION AND MAINTENANCE IMPORTANT: Do not remove the thermostat in an attempt to improve the cooling. This will cause the engine to run below normal working temperatures, resulting in excessive engine wear. If it ever becomes necessary to install a new thermostat, it should be positioned in the recess of the water outlet connection so that the heat element (spring end) will be in the cylinder head of the engine.
LUBRICATION AND MAINTENANCE BATTERY Keep the battery connections tight and free of corrosion. An ammonia or baking soda-water solution is good for washing the outside surface and terminals of the battery. Make sure the solution does not enter the battery. After cleaning, wash the battery with clean water. CAUTION l Never take the battery cap off while the engine is running. Keep electrolyte away from eyes, hands and clothes. If you are spattered with it, wash it away completely with water immediately.
LUBRICATION AND MAINTENANCE Figure 41 - Alternator VOLTAGE REGULATOR / RECTIFIER The voltage regulator (Figure 44) automatically controls the alternator charging rate. No attempt should be made to adjust the setting of the regulator. If the charge indicator warning light indicates that the alternator is not charging the battery, check the wiring connections and/or fan belt. If these are satisfactory and the warning light continues to indicate no charge, consult your RANSOMES Dealer.
LUBRICATION AND MAINTENANCE INSTRUMENT LIGHTS To change an instrument bulb: 1. Pull out the socket downward from the light holder. 2. Remove the bulb from the socket by pushing in and twisting counter-clockwise. 3. l Assemble the socket with new bulb and install the socket to the light holder reversing the above procedure. l Be sure the rim is clean and free of rust. l Lubricate both tyre beads and rim flanges with soap solution’. Do not use oil or grease.
LUBRICATION AND MAINTENANCE BRAKE PEDAL ADJUSTMENT 1. Loosen the lock nut on the brake rod and remove the spring from the long nut, Figure 49. 2. Screw the long nut and adjusting nut until the brake pedal travel becomes 25-4Omm. 3. Attach the spring to the long nut, and make sure the pedal maintains the travel as the above. 4. Tighten the lock nut. 5. Test drive the tractor to make sure the brake pedal is operating properly. Figure 50 - Safety Switch Adjustment for Brake Pedal.
LUBRICATION AND MAINTENANCE PTO SAFETY SWITCH ADJUSTMENT If the engine will not start because the PTO safety switch requires adjustment, adjust the switch as follows: NOTE: When the engine cannot be started even if the adjustments of brake pedal safety switch and/or PTO safety switch have been made, con consult with your RANSOMES Dealer. 1. Stop the engine and remove the starter key. TRACTOR STORAGE 2. Remove the access panel.
LUBRICATION AND MAINTENANCE l l Run the engine for 10 minutes to ensure complete distribution of the special oil through the injection pump and fuel injectors. There is no need to remove the injector nozzles. l Fill the fuel tank with No.1 diesel fuel. l IMPORTANT: Do not use No.2 diesel fuel for winter storage because of wax separation and setting at low temperatures. l Drain the radiator and engine block.
GENERAL TORQUE SPECIFICATION TABLE (Revised 2-74) USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE: These values apply to fasteners as received from supplier, dry, or when lubricated with normal engine oil. They do not apply if special graphite or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads.
SPECIFICATIONS The specifications on the following pages are provided for your information. For additional information, see your RANSOMES Dealer. Properly Maintained Equipment is Safe Equipment RANSOMES, whose policy is one of continuous improvement, reserves the right, to make changes in design and specifications at any time without notice and without obligation to modify units previously built.
SPECIFICATIONS ENGINE Type Shibaura E673 Horsepower (SAE J1349) 16(11.9kw) Number of Cylinders 3 Bore 2.64 in.(6.7cm) Stroke 2.52 in.(6.4cm) Displacement 41.3 cu. in. (676cc) Compression Ratio 23.5 to 1 Firing Order 1-2-3 Low Idle Speed 1400-1500 rpm Maximum Speed: High Idle 3350-3450 rpm Rated 3200 rpm Valve Clearance (Cold Engine): Intake 0.008 in. (.2Omm) Exhaust 0.008 in. (.
SPECIFICATIONS TYRES Front: Standard (TURF) 16x6.50-8 G2 2PR Rear: Standard (TURF) 23x10.
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SAFETY DECALS In the event that decals become damaged or illegible, they should be replaced with new decals at their original position. Replacement decals are available from your RANSOMES Tractor Dealer. CAUTION - Battery PART NO.
SAFETY DECALS WARNING - TO JUMP START PART NO - SBA-490990571 LOCATION - Inside of hood WARNING - Keep hands and clothing away from rotating fan . PART NO. - SBA-390191352 LOCATION - Rear of radiator. WARNING - Caution for road running PART NO. - SBA-3901g3210 LOCATION - L.H.
INSTRUCTION DECALS P.T.O. Control Lever PART NO. - SBA-3g0171940 LOCATION - Left & below seatright of control Mid P. T. O. Control Lever PARTNO. - SBA-390171g50 LOCATION - Left & below seat right of control Differential Lock PART NO. - SBA-390191690 LOCATION - Above pedal below Seat Range Selector Lever - Hydrostatic PART NO. - SBA-39017190Q LOCATION Centre of L. H. fender Four-Wheel Drive Control Lever PART NO.
INSTRUCTION DECALS Starter Switch PART NO. SBA-390194290 LOCATION Starter Switch right side of instrument panel Ground Speed Diagram - Single PTO PART NO. - SBA-390171920 LOCATION - Centre of L. H. fender Ground Speed Diagram - Multi PTO PART NO. - SBA-390172320 LOCATION - Centre of L. H. fender Multi PTO speed PART NO.
INSTRUCTION DECALS Row Control valve PART NO. - SBA-390370290 LOCATION - Top of flow control knob Power Steering Fluid PART NO. - SBA-390230130 LOCATION - Top of P.S. reservoir Fuel Oil PART NO. - SBA-390192910 LOCATION - On the front hood 44 HYD Manifold Operation See Operator S Manual PART NO - SBA-390192850 LOCATION - R H side of Hyd. Manifold Hydraulic Lift Control Lever PART NO. - SBA-390370280 LOCATION - Centre of R. H. fender Hydraulic Power Take off PART NO.
INSTRUCTION DECALS USAGE - Tractors that are to be stored PART NO, - SBA-390190300 LOCATION - On plastic block Lubrication and Maintenance Intervals PART NO. - SBA-390194651 LOCATION - On inside of hood Installing Pedal Spacer PART NO.
NOTES 46
NOTES 47
PRE-DELIVERY SERVICE CHECK AND ADJUST AS REQUIRED PRE-DELIVERY SERVICE SAFETY ITEMS CHECKS OPERATIVE SERVICE CHECKS CHECK AND ADJUST AS REQUIRED INOPERATIVE SERVICE CHECKS 1. Tire pressure ............................... 2. Air cleaner element and hose connections ................................. 3. Radiator coolant level .................. 4. Fan belt tension ........................... 5. Battery cleanliness, vent openings, electrolyte level, and charge ........ 6. Engine oil level ...................
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PRE-DELIVERY SERVICE CHECK AND ADJUST AS REQUIRED PRE-DELIVERY SERVICE SAFETY ITEMS CHECKS OPERATIVE SERVICE CHECKS CHECK AND ADJUST AS REQUIRED INOPERATIVE SERVICE CHECKS 1. Tire pressure ............................... 2. Air cleaner element and hose connections ................................. 3. Radiator coolant level .................. 4. Fan belt tension ........................... 5. Battery cleanliness, vent openings, electrolyte level, and charge ........ 6. Engine oil level ...................
The following warning is for users of this product in California USA and is as required by proposition 65. CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
