Product Manual

4
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED
COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS
AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN
THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO FOLLOW DANGER, WARNING, AND
CAUTION INSTRUCTIONS MAY LEAD TO SERIOUS
PERSONAL INJURY OR DEATH TO OPERATOR
OR BYSTANDER OR DAMAGE TO PROPERTY.
PLEASE READ THE ENTIRE MANUAL PRIOR TO
INSTALLATION.
TABLE OF CONTENTS
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 2
Section 1: Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . .3
Definitions of Hazard Levels . . . . . . . . . . . . . . . . .3
Operator Protection . . . . .. . . . . . . . .. . . . . . .. . . .3
Section 2: Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . .5
Section 3: Tire and Wheel Service Safety Instructions . . . . 6
Section 4: Description of Parts . . . . . . . . . . . . . . . . . . . ...7-8
Section 5: Specifications / Tools Required . . . . . . . . .. . . . . .9
Section 6: Lifting / Un-crating Instructions . . . . . . . . . . . .10-11
Section 7: Installation Location . . . . . . . .. . . . . . . . . . . . . . 12
Section 8: R980XR/NXT/AT/F Assembly/ Anchoring .. . . .13
Section 9: Air Source/ Oiler Adjustment . . . . . . .. . . . . . . ...14
Section 10: Electrical / Wiring Instructions . . . . . .. . . . . . . 14-15
Section 11: Demounting . . . . . . . . . . . . . . . . . .. . . . . . . . .15-21
Bead Loosening . . . . . . . . . . . . . . . . . . .. . . .. . .16
Important Wheel Mounting Instructions . . . . . . . 17
Wheel Clamp Adjustments . .. . . . . . . . . . . . . . . .18
Demounting . . . . . . . . . . . . . . . . . . . . . . . . 18-21
Section 12: Custom and Special Wheels . . . . . . .. . . . . . . .21
Demounting Tube Tires . . . . . . . . . . . . .. . . . . . 22
Section 13: Mounting . . .. . . . . . . . . . . . . . .. . . . . . . . . . .22-25
Mounting Tube Tires . .. . . . . . . . .. . . .. . . . . . . 25
Section 14: Inflation . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 25-32
Stages Of Inflation . . . . . . . . . . . . . . . . . . .. . . 27
Stage One: Wheel Restraint . . . . . . . .. . . . . . . . . . . . . . . . . 27
Stage Two Bead Sealing . . . . . . . . . . . . . . . 27-28
Stage Three: Bead Seating . . .. . . . . . . . . .28-29
Stage Four: Tire Inflation . . .. . . . . . . . . . . . . . .30
Section 15: Maintenance Instructions . . . . . . . . . . . . . . . . 31
Mount/Demount Head . . . . . . . . . . . . . . . . . . 31
Air Drier / Oiler Maintenance .. . . . . . . . . . . . . . 32
Inflation Pedal Pressure Limiter . . . . . . . . . . . . 33
Turntable Drive Belt . . . . . . . . . . . . . . . .. . .. . .34
Inflation Valve Lubrication . . . . . ... . . . . . .. 34-35
Transmission Oil Inspection/Lubrication . . ... . 35
Critical Safety Warnings / Instructions . .. . . . . . . . . . .. . . . 36
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 37-50
Tire and Wheel Data .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
DO NOT OPERATE THIS MACHINE UNTIL YOU
HAVE READ AND HAVE UNDERSTOOD ALL OF THE
DANGER, WARNING AND CAUTION ALERTS IN THIS
MANUAL. FOR ADDITIONAL COPIES
OR FURTHER INFORMATION, CONTACT:
Bendpak Inc.
1645 Lemonwood Dr.
Santa Paula, CA. 93060
1-805-933-9970
www.bendpak.com