Instructions / Assembly

Figure 1: Rating Label Installation
E. Install New Components provided with
kit.
1. Installconversionmainburnerorices(24)
into gas manifold (23).
Note:Kitmaycontainextraorces
depending on boiler size.
2. Attach conversion pilot assembly (33) along
with ground wire (34) to pilot burner (22).
3. Route pilot tubing (35) from pilot assembly
(33) to gas valve (36). Position under gas
manifold as noted in Step D.6.
4. Connect pilot tubing (35) to pilot assembly
(33)usingcompressionttingprovidedwith
pilot assembly.
5. Installpilotburner(22)overburnerorice
(24) in position marked in Step D.7.
6. Connectamerolloutswitchwirestoame
rollout switch.
7. Remove plastic cap covering pressure
regulator adjustment on gas valve (36).
Install gas valve on gas manifold (23).
8. Connect pilot tubing (35) to gas valve (36)
usingcompressionttingprovidedwithgas
valve. Verify pilot burner is not dislodged
fromburnerorice.
9. Reassemble main burners (21) and burner
access panel (14).
10. Connect pilot assembly igniter and sensor
wires to the boiler control. Connect gas valve
harness to gas valve.
F. Attach the converted boiler rating label
to the boiler jacket beside the existing rating
label. See Figure 1.
G. Place the boiler in operation. Refer to
the System Start-up section in the Installation,
Operating and Service Instructions. Verify
proper operation.