OPERATING, SERVICE AND MAINTENANCE MANUAL MODEL SCH 6000 PLANETARY WINCH CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH.
TABLE OF CONTENTS INTRODUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 WARRANTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLEASE READ THIS MANUAL CAREFULLY This manual contains useful ideas for obtaining the most efficient operation from your Ramsey Winch, and safety procedures one needs to know before operating a Ramsey Winch. Do not operate this winch until you have carefully read and understand the "WARNING" and "OPERATION" sections of this manual. WARRANTY INFORMATION Ramsey Winches are designed and built to exacting specifications. Great care and skill go into every winch we make.
HYDRAULIC SYSTEM REQUIREMENTS Refer to the performance charts below to properly match your hydraulic system to the winch performance. The charts consist of: (1) first layer line pull (LB) vs. working pressure (PSI) and (2) first layer line speed (FPM) vs. flow (GPM). A motor spool directional control valve is required. TYPICAL LAYOUT DUAL-A & B PORT CONTROL WITH BRAKE RELEASE SHUTTLE HIGH PRESSURE LINE (.50 I.D. MINIMUM) LOW PRESSURE LINE (.75 I.D. MINIMUM) MOTOR PUMP BRAKE PORT MAX.
WINCH MOUNTING NOTE: The winch must be mounted so that it reels in in the required direction as noted on page 5. NOTE: Remove and discard the (4) 5/8” capscrews from the foot mounting holes in the end bearings. These capscrews hold on the foot mount spacers during shipping and should not be used for mounting. It is most important that this winch be mounted securely so that the three major sections (the motor end, the cable drum, and the gear-housing end) are properly aligned.
TROUBLESHOOTING GUIDE CONDITIONS DRUM WILL NOT ROTATE AT NO LOAD POSSIBLE CAUSE CORRECTION/ACTION Brake damaged Inspect and replace brake Gears damaged Inspect and replace damaged gears Brake not releasing Brake damaged; inspect and replace. Load greater than rated capacity of winch Refer to Specifications page 1 for line pull rating Low hydraulic system pressure Check pressure. Refer to Hydraulic Systems performance charts page 2 Low hydraulic system flow rate Check flow rate.
5 VIEW A-A 22.22 564,5 3.10 78,7 4.55 115,5 SCH 6000 DRUM 6.17 156,7 8.48 215,4 12.00 304,8 FLANGE DIA. PRESSURE IN GIVES CLOCKWISE DRUM ROTATION VIEWED FROM MOTOR END .675 17,1 PRESSURE IN GIVES COUNTER-CLOCKWISE DRUM ROTATION VIEWED FROM MOTOR END .781 19,8 7/8-14 SAE STRAIGHT THREAD O-RING PORT (2-PLACES) 5.70 144,7 MOTOR CONTROL VALVE DETAIL WINCH 4.23 107,4 7.50 BARREL DIA. 190,5 6.20 157,4 13.65 346,7 1.38 35,1 (TYP) 6.83 173,4 3.44 87,4 (TYP) 5/8-11UNC-2B x .
6 48 18 16 25 11 17 44 8 46 51 27 33 31 25 9 42 30 6 29 46 WITH BLOCKED CLUTCH 2 28 MODEL SCH-6000 28 20 34 20 50 7 4 39 47 36 10 45 37 52 13 7 38 8 14 40 35 18 1 3 12 19 43 23 32 53 26 15 24 22 41 49 5 21
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Quantity 1 1 1 1 1 1 4 2 1 2 4 1 1 1 1 4 6 8 1 2 1 1 1 1 2 1 PARTS LIST 7 Part No.
NOTES
NOTES
LIMITED WARRANTY RAMSEY WINCH warrants each new RAMSEY Winch to be free from defects in material and workmanship for a period of one (1) year from date of purchase. The obligation under this warranty, statutory or otherwise, is limited to the replacement or repair at the Manufacturer's factory, or at a point designated by the Manufacturer, of such part that shall appear to the Manufacturer, upon inspection of such part, to have been defective in material or workmanship.
