WINCH FRAME MOUNTING Use (8) 5/8 inch diameter grade 5 or better bolts to attach mounting frame to wrecker. CABLE INSTALLATION 1. Unwind cable by rolling it out along the ground to prevent kinking. Securely wrap end of wire rope, opposite hook, with plastic or similar tape to prevent fraying. 2. Insert the end of cable, opposite hook end, into the hole in drum barrel. Secure cable to drum barrel using setscrew furnished with winch. TIGHTEN SCREW SECURELY. 3.
3. Remove brake assembly screws (item #48) from brake (item #33a) to access mounting screws (item #20) attaching brake adapter plate (item #33d) to end bearing (item #9). Caution: Brake is spring loaded by clutch spring and must be restrained against end bearing as mounting screws are removed. Remove coupling (item #7) and gasket (item #33e) from the end bearing. Take note of the mounting configuration for proper mounting of parts during re-assembly.
12. Align key way of coupling with key on end of input shaft inside end bearing assembly. Slide coupling over end of shaft. Place gasket (item #33e) into position on motor mounting surface of end bearing (item #9). Use (2) screws (item #20) to attach adapter plate (item #33d) to motor end bearing. Torque capscrews to 85 ft-lbs. each. Place second gasket (item #33e) on adapter plate. Insert brake shaft with key (item #33c) into coupling.
15. Check proper operation of clutch by applying air pressure to clutch air cylinder to disengage clutch. Verify that winch freespools. Re-engage clutch. A loud noise should be heard when clutch engages. Winch drum should not freespool. 16. Operate winch forward and reverse to verify that drum rotates.
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NOTES
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17 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 12 8 4 3 2 2 1 4 8 2 1 1 4 Part No.
OM-912451-0307-M
