RAM 100 • 1000 • 5500 RAMSET www.ramsetinc.
RAMSET TABLE OF CONTENTS Responsibilities of Installers and Technicians.....................................................................................2 Important Safety Requirements by UL Standards...............................................................................3 Classes of Vehicular Gate Operators..................................................................................................4 General Specifications......................................................................
RAMSET Responsibilities of installers and technicians RAM 100 • 1000 • 5500 installation • Read and understand the instruction manual before attempting any installation. • Do not exceed the equipment specifications. • Insure a safe and proper installation. • Install this equipment in accordance with the Ul 325 specifications. • Make sure to eliminate any pinch points existing on the installation. (ie. Rollers, arms…etc.) • ramset gate operators must be installed by a trained technician.
RAMSET rior to installation, the following must be P observed: (per UL 325.56.8.4). a) Install the gate operator only when: 1. The operator is appropriate for the construction of the gate and the usage Class of the gate, 2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2 1/4 inch (57.
RAMSET RAM 100 • 1000 • 5500 classes of vehicular gate operators Vehicular horizontal slide-gate operator (or system) - A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
RAMSET Model ram 100 RAM 1000 RAM 5500 Max. Gate Length 20 feet 45 feet 45 feet Max.
RAMSET RAM 100 • 1000 • 5500 RAM 100 Installation specifications WARNING Do not exceed the specifications. The warranty on your unit will be void if the installation exceeds the recommended specifications. All Sliding Gate Operators are factory preset for (LH) Left Hand Installations. GATE Figure 1 Concrete PAD CONSTRUCTION 3” MIN Dimensions given for the pad are based on soil bearing shear of 2000 P.S.F. These figures may have to be adjusted depending on local soil conditions. WALL 1.
RAMSET RAM 100 FRONt Installation FRONT INSTALLATION GATE SHOWN Closed RAM 100 • 1000 • 5500 Figure 4 Tail on gate required TAIL WALL 5 3/4” 13 7/8” 6” min Foot Pedal Release WARNING We do not recommend use of the foot pedal on installations with steep inclines. Always make sure the gate is secured when using the foot pedal to avoid sudden movements from the gate. Make sure to show the end-user proper safety precautions when using the foot pedal.
RAMSET RAM 100 • 1000 • 5500 ram 1000/ ram 5500 Installation specifications WARNING Do not exceed the specifications. The warranty on your unit will be void if the installation exceeds the recommended specifications. All Sliding Gate Operators are factory preset for (LH) Left Hand Installations. Figure 6 Concrete PAD CONSTRUCTION Dimensions given for the pad are based on soil bearing shear of 2000 P.S.F. These figures may have to be adjusted depending on local soil conditions. 1.
RAMSET ram 1000/ ram 5500 Types of Installations FRONT INSTALLATION GATE SHOWN Closed Tail on gate required RAM 100 • 1000 • 5500 Figure 9 Inside Property TAIL Outside Property CENTER INSTALLATION GATE SHOWN Fully Open Figure 10 No tail on gate required Inside Property Top View Front View Outside Property WARNING: USE ONLY CHAIN GUARDED PULLEYS REAR INSTALLATION GATE SHOWN Fully Open Figure 11 No tail on gate required Inside Property Wall Top View Hidden Wall Front View WARNING: Outside P
RAMSET Loop SENSOR INSTALLATION RAM 100 • 1000 • 5500 Ramset Gate Operators should always be installed with non-contact sensing devices such as Loop Detectors, Photo Eyes or the equivalent. WARNING A non-contact sensor (photoelectric sensor or equivalent) and a contact sensor (edge device or equivalent) is required on each individual installation to comply with UL325. Reversing Loops on the ground floor, prevents gate from closing when vehicle is in loop area.
RAMSET Three pushbuttons are located under the dip switches for operation of the gate (see Figure 15). The opening, stop and closing buttons can be utilized to set limit switches and verify proper system operation when installing or servicing an operator. Opening Pressing this button will cause the gate to open. L.E.D.’s light up when Opening, Closing or Stopped Stop Pressing this button will cause the gate to stop moving.
RAMSET DIP SWITCH CONFIGURATION RAM 100 • 1000 • 5500 Figure 17 “Intelligate” Control Board DIP SWITCH “A” Dip Switch “A” 1, 2 & 3; AUTOMATIC TIMER TO CLOSE GATE ‘0’ is “OFF” Switch 1 2 3 Gate Open Duration: 1 1 1 60 seconds 1 1 0 45 seconds 1 0 1 30 seconds 1 0 0 15 seconds Dip Switch “B” 3; “CONSTANT WARN” 0 1 1 10 seconds 0 1 0 05 seconds Used with jP2 “Relay Connections”: pins 7 & 8.
RAMSET DIP SWITCH CONFIGURATION Dip Switch “C” 1; “SECURE CLOSE” Sw. Dip Switch “C” 5; “CLOSE DELAY” Function: One second delay on the closing of the gate. OFF Normal Operation ON When power is lost, then regained, control board checks status of the gate. If open and safety devices are cleared, gate will close automatically. Dip Switch “C” 6; “OPEN DELAY” One second delay on the opening of the gate. Dip Switch “C” 7; “LEFT / RIGhT” Sw.
RAMSET Terminal strip Connections RAM 100 • 1000 • 5500 Figure 18 Radio Receiver Limit Switches 14 www.ramsetinc.
Terminal strip Connections Terminal # 1 - Common: Low voltage common. Terminal # 2 - Rev loop: Stops the gate from closing. If the gate is open, it holds the gate open. If the gate is closing, it stops and reopens the gate. If the gate is closed, the gate will remain closed. The function can be altered with Dip Switch “C” 4 (see “Dip Switch Configuration”). Used with loop detectors, photo eyes, safety edges…etc. Becomes active with a closed contact to common. Terminal # 3 - Close: Closes the gate.
RAMSET Introduction: Ramset’s “Intelligate” Control Board works with Sliding, Swinging and Overhead vehicular gate operators. It is controlled by a programmable microprocessor that reads and precisely executes all functions of the Control Board. The Control Board is powered by a separate mounted 24 VAC transformer. This allows no necessary board modifications between 110 VAC and 220 VAC single-phase applications.
RAMSET Wire board connections 1,2) 24 VAC power. Connection from external transformer to power Control Board. JP3 - 3 Button: 1) Open 2) Stop 3) Close 4) Common Used with a 3-button station to open, stop, and close the gate. The open and close are normally open connections and the stop is a normally closed connection, remove jumper wire when connecting 3 button station. Common and stop are also used with a photo eye used to protect the backplane of the operators.
RAMSET Parts Diagram RAM 100 • 1000 • 5500 RAM 100 Figure 20 11 5 45 28 46 29 50 48 51 59 47 49 61 3 30 60 21 35 13 36 31 26 7 33 24 20 19 39 1 42 17 10 16 41 38 18 17 24 44 www.ramsetinc.
RAMSET Parts Diagram Figure 21 52 12 RAM 100 • 1000 • 5500 RAM 1000 • RAM 5500 6 53 57 55 28 58 29 54 56 63 4 62 64 30 65 41 25 35 22 42 27 2 36 43 16 37 15 40 23 38 19 18 8 33 34 9 20 44 32 www.ramsetinc.
RAMSET bill of materials for: Ram 100 • RAm 1000 • ram 5500 Part # 1 800-00-00 RAM 100 • 1000 • 5500 Item 20 PART DESCRIPTION Chassis - Ram 100 RAm 100 RAm 1000 RAm 5500 1 1 1 1 1 2 800-00-01 Chassis - Ram 1000/5500 3 800-02-03 Gear Reducer - Size 43, Ratio 30:1 (C-Face) 4 800-02-06 Gear Reducer - Size 60, Ratio 30:1 (C-Face) 5 800-04-00 Motor, C-Face - 120 VAC 1/2 HP 6 800-04-02 Motor, C-Face - 120 VAC 1 HP 7 800-06-08 Sprocket - 41B12 x 1/2" 8 800-06-09 Sprocket - 41B15
RAMSET bill of materials for: Ram 100 • RAm 1000 • ram 5500 Part # 45 800-75-20 PART DESCRIPTION Foot Pedal Release Assembly - Ram 100 RAm 100 RAm 1000 RAm 5500 1 46 800-06-11 Sprocket, Clutch Release - 41B21H 1 47 800-22-00 Spring - 1 1/4" x 1 1/4" 1 48 800-24-00 4-Pin Disc 1 49 800-40-16 Washer, Flat - ID 1 1/16" : OD 2" 2 50 800-58-20 Arbor, Foot Pedal Release 1 51 800-70-86 Snap Ring, External - 1 1/2" 1 Foot Pedal Release Assembly - Ram 1000/5500 52 800-75-21 1 1 5
RAMSET Gate entrance Safety Precautions Not following these instructions may cause severe injury or death to persons RAM 100 • 1000 • 5500 WARNING Important Safety Instructions 1. Never let children operate or play with gate controls. Keep the controls away from children. 2. The entrance is for vehicles only. Pedestrians should use a separate entrance. 3. Always keep people, children and objects away from the gate while the gate is in operation. No one should cross the area of a moving gate. 4.
RAMSET RAM 100 • 1000 • 5500 Important information for the homeowner Ask your technician about all the features of our Use the emergency release only when the gate is Safety devices, such as reversing loops, phantom Have the technician give you a demonstration of new Ramset operator. loops, photo eyes, or miller edges must be installed on your gate before the operator may be used. Ask your technician which safety devices best suit your safety needs.
RAMSET TROUBLESHOOTING Table RAM 100 • 1000 • 5500 CONDITION POSSIBLE CAUSES SOLUTION 1. Circuit breaker popped. 2. 1/2 amp. fuse blown. 3. Power supply damaged on Control Board. 1. Reset circuit breaker. 2. Replace 1/2 amp. fuse. 3. Return Control Board for repair. 1. E.R.D. too sensitive. 1. A) for 1/2 hp motors: turn dip switch “A” 4 ‘On’. B) for 3/4 hp motors: turn dip switch “B” 8 ‘On’. “EXIT” L.E.D. IS ALWAYS ‘ON’. 1. Faulty accessory connected to the “Exit”. 1.
9116 De Garmo Ave. Sun Valley, CA 91352 Tel: (818) 504-2533 • Fax: (818) 504-1141 www.ramsetinc.