USER MANUAL UG4000 SERIES AUTOMATIC SPRAY GUN CLEANERS UG4000D, UG4000E, UG4500E, UG4000FS UNI-RAM CORPORATION • ONTARIO • CANADA REV 2012-03A
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A INTRODUCTION Uni-ram holds many patents on designs used in its innovative products. Every machine is tested for compliance with Quality Assurance standards. Follow the directions in this manual under Setup, Operation and Maintenance in order to operate this machine safely and effectively. Not following these instruction can lead to malfunction or damage to the machine. Ensure that the manual is readily available for the operator at all times.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A SETUP DELIVERY INSPECTION • Inspect the shipping carton for any sign of transport damage. Carefully remove the unit from the shipping carton and check the unit for damage. Report any transport damage immediately to the carrier and your vendor. Initiate a freight claim with the carrier. The manufacturer is not responsible for the freight damage. • Make sure the bag of accessories contains the following: • Manual • Kit-Plug, Guns w.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A PAIL SETUP • • • • The Combo Ready units (UG4000E and UG4500E) come with the pails already installed as shown. Transfer Hoses are provided with Uni-ram Solvent Recyclers designed for Combo operation. The UG4000D and UG4000FS come with one pail and no Riser or Overflow Tube. The second Pail must be provided by the user. The Riser and the Overflow Tube are not needed for stand alone operation. Fill the Wash Pail (PAIL NO.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A PAIL SETUP UG4000 AND ABOVE 1 2 3 4 5 6 7 8 ITEM DESCRIPTION 9 10 11 12 13 14 15 16 ITEM DESCRIPTION 1 GROUND WIRE, TRANSFER HOSE (COMBOREADY UNITS ONLY, SUPPLIED WITH EP2TYPE SOLVENT RECYCLER) 9 OVERFLOW TUBE (COMBO-READY UNITS ONLY) 2 OUTGOING TRANSFER CONNECTION (FOR USE IN COMBINATION WITH A SOLVENT RECYCLER) 10 INCOMING TRANSFER CONNECTION (FOR USE IN COMBINATION WITH A SOLVENT RECYCLER) 3 DRAIN HOSE 11 GROUND WIRE,
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A OPERATION • To activate the Fume Vent during use, turn the lever labelled "Air Vent" to the open (vertical) position. PRE - CLEAN • • Disconnect the spray gun from the air hose. Pour paint from the cup (when present) into a 5 gallon pail (not supplied). Rinse cup with solvent and pour into the same 5 gallon pail for later disposal or recycling. CLEANING SPRAY GUNS AND CUPS • • • Loosen the air cap of the spray gun two full turns.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS • • REVISED 2012-03A To rinse the hose with clean solvent, push and hold the "Clean Rinse" button for about 5 seconds. This will use about 100 cc of clean solvent. Wait 30 seconds for the Rinse Pump to fully recharge before repeating. Disconnect the hose. MAINTENANCE • • • Inspect the filter pad located in the tank of the gun cleaner and clean it if there is a build up of paint debris.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A TROUBLESHOOTING SYMPTOM REASON CORRECTIVE ACTION WASH LIQUID DOES NOT FLOW AND PUMP MAKES A PUMPING NOISE Drain valve closed Open drain valve (put in verticle position), if not already open Check wash liquid level. Add liquid if less than 1/2 full. Liquid level too low Check wash liquid level. Add liquid if less than 1/2 full.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A TROUBLESHOOTING CLEAN RINSE DOES NOT WORK Not enough solvent in clean rinse pail (right side) Add solvent Rinse Pump is leaking Replace rinse pump from a crack caused by corrosion due to acidic or chlorine-contaminated solvent CLEAN RINSE IS DIRTY Clean Rinse Air Valve is defective Follow Procedure 3 , Blockage in Air Line for air rinse valve only. Faulty Combination Valve Replace Combination Valve.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow, clear the fluid passage as follows: • Remove suction tube from the pail and blow air at 85 PSI into the INLET Liquid Hose (see diagram). Step on foot pedal to activate pump. This procedure may have to be repeated several times.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS UG4000E FLOW DIAGRAM Use the diagram to trace the flow of compressed air and solvent.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS UG4000FS FLOW DIAGRAM Use the diagram to trace the flow of compressed air and solvent.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A REPLACEMENT PARTS Part No.
MANUAL - UG4000 SERIES SPRAY GUN CLEANERS REVISED 2012-03A Full Product Warranty These Uni-ram products have been engineered and manufactured to high performance standards. Each unit has been subjected to detailed factory testing before shipment. This product comes with a one-year full warranty from the date of purchase.
