User Guide Mesh Router
Mesh Router User’s Guide © Copyright 2012 Honeywell Analytics.
Mesh Router User’s Guide Contents 1 Warnings .................................................................................. 5 1.1 Operation Area and Conditions ................................. 7 1.1.1 Hazardous Areas classified by Zones ................. 7 1.1.2 Hazardous Areas classified by Divisions ............ 7 1.2 Instruction For Safe Use ............................................ 7 1.3 Use In Hazardous Areas............................................. 7 2 Standard Kit ......................
Mesh Router User’s Guide 10.2 11 12 13 14 15 Using The “Panic” Function .................................... 34 10.2.1 Trigger All Relays...................................... 34 10.2.2 Trigger A Selected Relay ........................... 34 10.2.3 Clear Relays ............................................... 35 Internal Battery Replacement ......................................... 36 11.1 Proper Battery Disposal ........................................... 37 Troubleshooting ..............................
Mesh Router User’s Guide 1 WARNINGS Read Before Operating This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in accordance with the manufacturer’s instructions. Warning: Use only the Lithium battery or external rechargeable battery provided by Honeywell Analytics.
Mesh Router User’s Guide Marking The Mesh Router is certified according to the IECEx scheme, ATEX and CSA for US and Canada as protected by intrinsic safety. The product is marked with the following information: RAE SYSTEMS 3775 N. 1st. St., San Jose CA 95134, USA FMC-400 Serial No/barcode: XXX-XXXX-000 IECEx TSA 10.0016X Ex ia IIC T4 Ex ia I 0575 IM1/II 1G Class I, Gr.
Mesh Router User’s Guide 1.1 Operation Area and Conditions 1.1.1 Hazardous Areas classified by Zones Mesh Router is intended to be used in hazardous areas or mines susceptible to firedamp classified zone 0, zone 1 or zone 2, within the temperature range of -40º C to +50º C, where gases of explosion groups IIA, IIB or IIC and T4 may be present. 1.1.2 Hazardous Areas classified by Divisions Mesh Router is intended to be used in hazardous areas classified for Class I Div.
Mesh Router User’s Guide 2 Standard Kit Router with antenna Maintenance tool User’s Guide 3 General Information The Mesh Router is a dedicated router for relaying the wireless signals in a Mesh network and does not include a toxic gas sensor. The Mesh Router enables a flexible, robust wireless network that provides reliable, low-cost operation. It also works in a ProRAE Guardian network with a PC, and it supports point-to-point and point-to-multi-point networks.
2.1 Mesh Router User’s Guide Key Features Up to 45 days continuous operation using external battery box IEEE 802.15.
Mesh Router User’s Guide 4 Physical Description 1 6 2 5 3 4 1 2 3 4 5 6 LED alarm LCD (with backlighting) Buzzer alarm Battery cover (on bottom) Y/+, MODE, and N/- keys Antenna 10
Mesh Router User’s Guide 4.
Mesh Router User’s Guide 5 Specifications RF Certifications Display Audible alarm Visual alarm Calibration RF EM Immunity Operating Range Receiver Sensitivity User Interface Power Supply Max Current Consumption Operation Time Operating Temperature Humidity Dimensions Weight Package Mounting FCC Part15 R&TTE Directive 1995/5/EC Customized LCD (1 x 1.5″) with backlight 90dB @ 30cm 2 super-bright red LEDs None necessary IEEE 802.15.4/Zigbee with mesh stack No effect when exposed to 0.
Mesh Router User’s Guide 6 Operation The Mesh Router only operates in RTR mode. Therefore, when it is turned on, it is always operational. Whenever you start Mesh Router, it tries to rejoin the last network it was part of. Therefore, if the network is within range and if the channel and Pan ID have not changed, the Mesh Router should be able to rejoin the network without action on your part. Make sure the battery is installed before operating the Mesh Router.
Mesh Router User’s Guide This is followed by the Modem Type: Then the Mesh Router initializes connection with the wireless network. When the network is found and communication is established, the main reading screen is shown.
Mesh Router User’s Guide 6.2 Turning The Mesh Router Off Hold down the [MODE] key through the “5…4…3… 2… 1… Power Off” sequence. When you see “Power off,” release the [MODE] key. The Mesh Router is off when the display is blank. 6.3 Battery Charge Indicator The Mesh Router’s internal battery is designed to provide power for up to 10 days. When the battery gets low, the Mesh Router beeps once per minute and the battery icon is empty.
Mesh Router User’s Guide 7 Button Functions The three buttons provide fast access to functions in the Mesh Router. • • • Press [MODE] to view signal strength. Press [Y/+] to initialize connection with the network. Press [N/-] to ping the network. 7.1 Backlight Whenever you press the [Y/+], [MODE], or [N/-] key while viewing the data, the backlight turns on for two seconds and then shuts off.
Mesh Router User’s Guide 8 Deploying Mesh Routers Important! Before deploying a Mesh Router, it is important to have the Pan ID and Channel number on which the rest of the network is operating. Without these numbers programmed into your Router, you cannot make it communicate with the network. 8.1 With FMC 2000 Controller When deploying a MeshGuard network that utilizes Mesh Routers, follow this setup order: 1. Turn on the FMC2000 Controller. 2.
Mesh Router User’s Guide 3. Follow this procedure until all MeshGuard or MeshGuard LEL detectors in the network are deployed. Check communication reliability for all detectors and routers at the FMC2000. 8.2 With Portable Monitors When deploying a wireless network that utilizes Mesh Routers, portable monitors (such as the ToxiRAE Pro, MultiRAE family, etc.), and an EchoView Host, check that all units on the network use the same PAN ID and Channel. Then follow this setup order: 1. 2. 3. 4.
Mesh Router User’s Guide 9 Programming The Mesh Router Programming Mode is accessed by first providing the correct password. Press and hold [MODE] and [N/-] until you see this screen: Input the 4-digit password: • Increase the number from 0 through 9 by pressing [Y/+]. • Decrease the number from 9 through 0 by pressing [N/-]. • Step from digit to digit using [MODE]. Once all the four digits have been entered, press [MODE] again to see the following screen appear. Press [Y/+] to enter the password.
Mesh Router User’s Guide When you have successfully entered Programming Mode, you see this screen: Note: If you do not make a selection in 60 seconds, the Mesh Router automatically exits to the main screen. Press [Y/+] or [N/-] to scroll to “Settings,” “Wireless,” or “Exit.” Then press [MODE] to select your choice. Settings provides information about your instrument. Some screens are readonly (you cannot edit them), but other screens allow you to change settings.
Mesh Router User’s Guide Six choices (including Exit) are available: • • • • • • LCD Contrast Serial Number (read-only) Firmware Version (read-only) Factory Reset Edit Password Exit To make a selection, scroll until the circle to the left of your choice is black, and then press [MODE]. Note: If you do not make a selection in 60 seconds, it automatically exits to the main screen. 9.1.1 LCD Contrast The display’s contrast is adjustable via this menu.
Mesh Router User’s Guide 9.1.2 Serial Number This shows the Serial Number of the Mesh Router. To view it, press [MODE] when “Serial Number” is highlighted (dark circle): The serial number is shown in the display: Press [MODE] to return to the Settings menu. If you do not make a selection in 60 seconds, the unit automatically exits to the menu. 9.1.3 Firmware Version This shows the firmware version incorporated in the instrument. It is read-only. You cannot make changes to the information.
Mesh Router User’s Guide 9.1.4 Factory Reset You can perform a factory reset to the instrument’s original settings. To access it, press [MODE] when its name is highlighted (dark circle): You are asked whether you want to perform the factory reset: To perform the reset, press [Y/+]. To exit without performing the reset, press [N/-].
Mesh Router User’s Guide Note: If you perform a factory reset, all of your settings are removed and cannot be retrieved. 9.1.5 Edit Password You can change the password by selecting “Edit Password.” At this screen, input your new password over the old one (or the default): • Increase the number from 0 through 9 by pressing [Y/+]. • Decrease the number from 9 through 0 by pressing [N/-]. • Step from digit to digit using [MODE].
Mesh Router User’s Guide Saving the password takes a moment, and a screen indicates that it has been successfully saved: 9.1.6 Exit Scroll until “Exit” is selected. Press [MODE] to return to the Programming Menu. Note: If you do not make a selection in 60 seconds, it automatically exits to the menu. 9.2 Wireless Wireless consists of editable parameters and actions to configure, form, and test a closed-loop wireless network. Under Programming Menu, select “Wireless.
Mesh Router User’s Guide The scrolling “wraps,” so once you reach the first or last item of either screen, it starts scrolling through the items in the other screen again. Five choices (including Exit) are available: • • • • • Ping Net PANID Setup Join Net Channel Setup Exit To make a selection, scroll until the circle to the left of your choice is black, and then press [MODE]. Note: If you do not make a selection in 60 seconds, it automatically exits to the main Programming Menu. 9.2.
Mesh Router User’s Guide they are within the range. You can also ping from an instrument in the network. If it is within range, the Mesh Router responds with a beep and an LED light flash. If a network ping is unsuccessful, check the following: • • • • Is the antenna attached? Does the PAN ID match the PAN ID of other instruments in the network? Does the Channel match the channel on which the other instruments are operating? Are the other instruments turned on and within range? 9.2.
Mesh Router User’s Guide • • • Save your changes by pressing [Y/+]. Exit without saving changes by pressing [N/-]. Step back to the first digit by pressing [MODE]. Note: If you do not press a key within 60 seconds, the screen reverts to the programming Menu screen showing Settings, Modem, and Exit. 9.2.3 Join Net This screen is for joining an existing network. When you see this screen, press [MODE] to join a network.
Mesh Router User’s Guide Once the device has selected the least-congested channel and a network is joined, this message is displayed: 9.2.4 Channel Setup All units in a network must operate on a single channel. The available channels vary by the internal wireless modem’s frequency, and channel ranges are set by Honeywell Analytics to correspond with the wireless modem frequency.
Mesh Router User’s Guide Step from digit to digit from left to right by pressing [MODE]. Change a digit’s value by pressing [Y/+] to increase and [N/-] to decrease. When you press [MODE] you see a flashing “?” after the second digit: • • • Save your changes by pressing [Y/+]. Exit without saving changes by pressing [N/-]. Step back to the first digit by pressing [MODE].
Mesh Router User’s Guide 9.2.5 Exit To exit Wireless and return to the main Programming Menu, scroll until “Exit” is shown: With “Exit” selected, press [MODE]. The Mesh Router now returns to the Programming Menu screen.
Mesh Router User’s Guide 10 “Panic” Function The Mesh Router has a “Panic” function, where you can manually trigger the relays at the main FMC2000 controller in the network. This must be configured in the Mesh Router in advance. This function allows you to trigger any individual relay or all relays simultaneously. 10.1 Enabling/Disabling The “Panic Button” Function Note: By default the “Panic Button” function is disabled. 1.
Mesh Router User’s Guide 6. Press [MODE] to make your selection. You are asked to confirm your selection. or 7. Press [Y/+] to save it or [N/-] to cancel any change. The change is registered, and you see the “success” screen: or After a few seconds, it returns to the menu screen with “Operating Mode” selected. Press [N/-] to advance to the screen with “Exit” highlighted. 8. Press [MODE] to exit to the main operating screen.
Mesh Router User’s Guide 10.2 Using The “Panic” Function The “Panic” function is designed so that it is very difficult to invoke by accident. Start from the normal operating mode screen: 1. From the normal operating mode screen, press and hold all three buttons until you see this screen: 2. Now press “Trigger Relays.” This screen is now shown: 10.2.1 Trigger All Relays With “All Relays” highlighted, press [MODE] to trigger all relays simultaneously. 10.2.
Mesh Router User’s Guide Note: The relay on the FMC2000 controller remains triggered until it is cleared, either at the FMC2000 or at the Mesh Router. Also, the word “ONLINE” on the Mesh Router flashes on and off until you clear the relays. 10.2.3 Clear Relays Clear relays clears all of the relays on the controller, even if only one relay was triggered. Select “Clear Relays” and then press [MODE] to clear the relays. After clearing the relays, you can exit by using [N/-] to scroll down to “Exit.
Mesh Router User’s Guide 11 Internal Battery Replacement Battery compartment Maintenance tool 3-pin end Hexagonal end 1. Use the 3-pin end of the tool to unscrew and open the battery cover by turning it counterclockwise. 2. Remove the battery. 3. Insert the new battery with its positive (“+”) pole towards inside of the unit. 4. Replace the battery cover by turning it clockwise with the 3-pin end of the tool.
Mesh Router User’s Guide Note: Only Change battery in a safe location and use the battery by Honeywell Analytics provided. After changing the battery, wait at least 60 seconds before turning the Mesh Router on. Battery Battery cover Warning Only change internal battery in non-hazardous locations and use the battery provided by Honeywell Analytics. If you need support with p/n, please contact Honeywell Analytics Representative. Only remove the external battery adapter in non-hazardous locations. 11.
Mesh Router User’s Guide 12 Troubleshooting Failure Symptom Cannot turn on Controller cannot receive the Mesh Router’s signal Cause Solution Battery charge too low Replace battery Battery has been changed Wait at least 60 seconds to turn on Mesh Router New battery needs to be discharged before use Contact your Honeywell Analytics Representative Too much distance between the Mesh Router and the controller The distance should be 300 m, line of sight.
Mesh Router User’s Guide of its RF range. controller or reader and Press [Y/+] Replace battery Battery is low Others Turn Mesh Router off and on again. Consult Honeywell Analytics Technical Service Ordering Replacement Parts: If you need replacement parts please contact Honeywell Analytic Representative.
Mesh Router User’s Guide 13 Mesh Router Alarm Signal Summary Alarm Mode When LCD Battery Low < 3.2V (“empty” battery icon) Battery Exhausted < 3.
Mesh Router User’s Guide 14 Appendix A: Mesh Router Installation Two methods for mounting Mesh Router make it easy to install. The first method uses a magnet that screw onto the rear of the Mesh Router, making ideal for moving from one location to another. The second method uses a specially designed stainless-steel enclosure that is permanently mounted. It protects the Mesh Router from damage in industrial settings. 14.
Mesh Router User’s Guide 14.2 Fixed Installation Four reinforced holes in the rear of the enclosure allow for a screw to pass through to the mounting brackets. Mounting Holes Side View Front View The enclosure can be mounted to a vertical or horizontal pole.
Mesh Router User’s Guide Slip the screws through the two holes that are side by side in order to mount the enclosure to a vertical pole. Otherwise slip the screws through the two vertically aligned holes to attach the enclosure to a horizontal pole. Loosely assemble the clamp parts around the pole. Note that the screws have nuts that fit into the clamp parts. The clamp parts are designed to hole the nut so that you do not need to use a wrench. Hand-tighten the parts until snug.
Mesh Router User’s Guide Next, place the Mesh Router into the enclosure: 1. 2. 3. 4. Lift up the hinged cover of the enclosure. Slide the Mesh Router into the enclosure from the top. Close the cover of the enclosure. Insert the hex screw into the cover’s locking portion, and tighten it. 5. The Mesh Router is now ready to use.
Mesh Router User’s Guide 14.3 Magnetic Mount Alternative Installation The magnet-mount disc can be attached to the steel enclosure instead of the clamps. This approach provides the protection of the enclosure with the ease of installation afforded by the magnetic mounting. 1. Insert screw through magnetic disc. 2. Place the magnetic disc over the bottom hole on the rear of the enclosure. 3. Tighten the screw until the disc is snug.
15 Appendix B: Mesh Router External Battery Replacement Warning: Only remove the external battery adapter in nonhazardous locations. Note: For clarity, Mesh Router’s optional stainless-steel enclosure is not shown. Adapter 3-pin end Maintenance tool Hexagonal end 15.1 External Battery Usage An external battery unit, the provided by RAE PowerPak, is used to power a Mesh Router in fixed installations or in situations where extended battery life is necessary.
Mesh Router User’s Guide 1. Remove battery cover with the 3-pin end of the sensor and battery removal tool by turning counterclockwise. Power end of cable 2. Lift off the cover. 3. Insert the power end of the cable connected to the Power Pak. Cord to RAE PowerPak 4. Use the open hex end of the wrench, and with both pins mated with the two holes on the power end, tighten by turning clockwise until it is snug. Do not overtighten.
Mesh Router User’s Guide Screw in rear of enclosure mates to rear of Mesh Router Front, side, and rear views of the steel enclosure show how the Mesh Router is secured for mounting. With the Mesh Router securely in its housing, you can remove the cover over the battery compartment so that you can place the connector from the provided by RAE PowerPak into the Mesh Router. Use the maintenance tool as shown.
Mesh Router User’s Guide 15.2 External Battery Replacement Process RAE PowerPak External battery replacement 1. 2. 3. 4. 5. 6. Unplug the battery connector. Loosen the safety screw holding the battery. Mount a new battery on the mounting bracket. Tighten the safety screw. Connect the Mesh Router to the battery. Switch on the Mesh Router.
Mesh Router User’s Guide Year Of Manufacture To identify the year of manufacture, refer to the serial number of the instrument. The letter in the serial number indicates the year of manufacture. For example, “M” indicates the manufacturing year is 2010.
Find out more www.honeywellanalytics.com Contact Honeywell Analytics: Europe, Middle East, Africa Life Safety Distribution AG Javastrasse 2 8604 Hegnau Switzerland Tel: +41 (0)44 943 4300 Fax: +41 (0)44 943 4398 gasdetection@honeywell.
