EN Electronic Roller Shutter Belt Winder superrollo GW250 / GW255 Translation of the Original Operating and Assembly Manual Item No.: superrollo GW250 * superrollo GW255 ** * for standard belts (23 mm) ** for large belt boxes BA10250-2 (02.
i Dear Customer, With your purchase of a roller shutter belt winder superrollo GW250 / GW255, you have chosen a quality product manufactured by superrollo. Thank you for the trust you have placed in us.
i Table of Contents i Dear Customer,..............................................................2 1. These instructions.........................................................4 1.1 Application of this manual.................................................. 4 2. Hazard symbols.............................................................4 2.1 Levels of danger and signal words................................... 5 2.2 Symbols and depictions used ...........................................
i EN 1. These instructions... ...describes how to install, connect the electrical system and operate your roller shutter belt winder superrollo GW250 / GW255. i i 1.1 Application of this manual ◆◆ Before you begin, please read this manual through completely and follow all the safety instructions. ◆◆ When passing the superrollo GW250 / GW255 on to a third party, this manual must be passed on as well. ◆◆ This manual is a component of the product. Please store it in an easily accessible place.
i EN 2.1 Levels of danger and signal words CAUTION! DANGER! This hazard will result in serious injury or death if not avoided. This hazard may result in minor or moderate injury if not avoided. WARNING! This hazard may result in serious injury or death if not avoided. i ATTENTION! This hazard may lead to property damage. 2.2 Symbols and depictions used Depiction Description 1. Steps to be taken 2.
i DIN EN 13659 End points "Shutters and external Venetian blinds - Performance requirements including safety." ◆◆ An end point is defined and set for each running direction of the roller shutter. Once this point has been reached, the superrollo GW250 / GW255 switches off and the roller shutter stops. ◆◆ This standard determines the performance requirements that externally attached shutters and blinds must fulfil.
i EN 3. Included in delivery Included in delivery b) c) a) d) e) f) a) 1 x superrollo GW250 or 1 x superrollo GW255 b) 2 x Assembly screws (4 x 55 mm) c) 1 x Disengaging bracket (in housing) d) 1 x Connecting cable with Euro plug e) 1 x Reel compartment cover f) 1 x Cover plate g) 1 x Traction relief mechanism incl. assembly screws for superrollo GW250 h) 1 x Traction relief mechanism incl.
i EN 4.
i EN 4.1 Operating buttons Pos.
i EN 4.2 The display and its symbols Pos.
i EN 4.3 The standard display and the main menu The standard display (see example) i The main menu Displays the time, no automatic functions are active. Enables display and selection of the individual functions and menus. Displays the time and the activated automatic timer. The selected menu flashes, e.g. the switching times. Manual operation is only possible from the standard display. i Manual operation is not possible from the main menu.
i EN 5. Functional description The superrollo GW250 / GW255 is an electric roller shutter belt winder designed for use inside. The unit is installed as a flush-mounted device. The power supply is provided via the enclosed connecting cable with a mains plug or, if required, a fixed installed lead.
i EN 5.1 Description of the safety functions Obstacle detection Overload cut-off The movement of the belt is monitored. If the roller shutters hit an obstacle in the DOWN ( t ) direction, the belt will stop moving and the superrollo GW250 / GW255 is switched off. The superrollo GW250 / GW255 is equipped with an overload cut-off system. i Once the system has switched off, it is not possible to directly operate the drive in the same direction.
i After a power failure the time flashes in the display and the installation wizard is active. Time and date after a power failure The date and time stop with a power failure and need to be reset with the installation wizard, see page 32. 14 EN 5.2 Conduct in the event of power failure Data retention following a power failure All settings are permanently saved. The configured switching times are retained even following extended power failure.
i EN 6. Technical Specifications Power supply Operating conditions Supply voltage: 230 V ~ / 50 Hz Nominal power: 70 W Consumption: Standby: < 0.5 W Mechanical capacity Nominal torque: - superrollo GW250 10 Nm - superrollo GW255 14 Nm Maximum speed: 4 (up and down) Setting ranges: - Automatic solar function 2,000 to 20,000 Lux - Automatic dusk control 2 to 50 Lux Mains connecting cable: 2 x 0.
i EN 6.1 Dimensions 35 139 + M 196 OK - 28 OK - 28 60 16 + M 60 All dimensions in mm All dimensions in mm superrollo GW250 Item no.: SR10250 superrollo GW255 Item no.
i EN 6.2 Permissible roller shutter belts ATTENTION! The superrollo GW250 / GW255 may be damaged if excessively long belts are used. i The specifications are intended for guidance only and apply to an ideal installation situation. The actual values may vary due to local conditions. Only use belts of the permissible lengths. Table 1: Permissible roller shutter belts superrollo: Item No.: Belt width: 23 mm (Standard belt) GW250 SR10250 Belt thickness GW255 SR10255 Maximum belt length 1.0 mm 7.
i The use of defective equipment can lead to personal injury and damage to property (electric shocks, short circuiting). ◆◆ Never use defective or damaged equipment. ◆◆ Check the superrollo GW250 / GW255 and the provided mains cable beforehand for damage. ◆◆ Should you discover damage to the equipment, please consult our customer service department (see page 60). Incorrect use leads to an increased risk of injury. ◆◆ Train all personnel to use the superrollo GW250 / GW255 safely.
i 7. Safety instructions ◆◆ If the running time limit is triggered, then the superrollo GW250 / GW255 must be left for at least 12 minutes to cool down. i During the cooling period the superrollo GW250 / GW255 may not be used and the temperature is displayed for as long as is necessary. ◆◆ Full operational availability is re-established after approx. one hour.
i Operating conditions ◆◆ Only operate the superrollo GW250 / GW255 in dry rooms. ◆◆ A 230 V / 50 Hz power supply, together with a site-provided isolating device (fuse, MCB), must be permanently available at the installation location. i EN 7.1 Intended use ◆◆ An easily accessible 230 V / 50 Hz socket must be available at the installation site if the enclosed connecting cable with Euro plug is being used. ◆◆ The roller shutters must run up and down smoothly and should not stick.
i Poor routing of the belt can cause the belt to fail and leads to unnecessary loads on the superrollo GW250 / GW255. ◆◆ Install the belt winder so that the belt runs as straight as possible into the device, in order to avoid unnecessary friction and wear. i EN 8. Safety instructions for the installation Incorrect installation can lead to property damage. ◆◆ Strong forces are exerted during operation of the system which require secure installation on a firm base. 8.
i 8.2 Preparation for installation 1. Take measurements. Check that the belt box has sufficient space to house the superrollo GW250 / GW255. 2. Remove the old belt winder, if you are carrying out a conversion to an existing roller shutter system. 2.1 Let the roller shutter move fully down, until the slats are completely closed. 2.2 Remove the old belt winder and unreel the belt. CAUTION! There is a risk of injury from the pre-tensioned springs on the old belt winder.
i EN 8.2 Preparation for installation 3. Prepare the belt. 3.2 Fold the end of the belt over by approx. 2 cm and cut a short slit in the centre. This enables you to subsequently hook the belt onto the reel. 20 cm 3.1 Cut the belt off approx. 20 cm under the belt box. Recommendation The belt must run as straight and freely as possible. For stiff roller shutters, mount a deflection roller on the belt box. This helps to prevent unnecessary friction and wear to the belt. Accessories, see page 58.
i EN 9. Safety instructions for the electrical connection DANGER! There is a risk of fatal electric shock when touching electrical components. i The electrical connection can be made either with the supplied connecting cable or via a fixed laid cable on site. ◆◆ Carry out all installation and connection work in an isolated and de-energised state. ◆◆ Disconnect all phases of the mains power supply cable and secure it to prevent any reconnection. ◆◆ Check that the system is de-energised. i 9.
i 9.1 Connecting the connecting cable to the superrollo GW250 / GW255 EN WARNING! A damaged connecting cable may cause a short circuit. ◆◆ Ensure that the connecting cable is laid safely. ◆◆ The connecting cable muse not be pinched or damaged when screwing on the superrollo GW250 / GW255. superrollo GW255 2. Lay the connecting cable in the cable duct of the superrollo GW250 / GW255. 3. Finally, screw on the traction relief mechanism with the screws provided.
i EN 10. Drawing in and fastening the belt 1. Insert the mains plug into the socket. CAUTION! There is a risk of injury from the reel. Never reach into the reel compartment when the motor is running. 2. i Press the Up button until the fastening hooks are easily accessible in the reel compartment. Reel compartment As no end points have been set yet, the drive will stop as soon as you release the button. Fastening hooks 3. Remove the mains plug again from the socket.
i EN 10. Drawing in and fastening the belt 4. Next, draw-in the belt into the superrollo Belt path in the device GW250 / GW255 from the top. Feed the belt into the device, as shown in the image, and slide it over the fastening hooks from above. 5. Re-insert the mains plug into the socket. 6. Press the up button until the belt has fully wound once around the reel. 7. Pull the belt tight when winding, so that the deflection roller turns at the same time. 8.
i 11. Mounting the superrollo GW250 / GW255 Mount the superrollo GW250 / GW255 as straight as possible, so that the belt can wind correctly. Ensure that the superrollo GW250 / GW255 sits freely in the belt box and that it isn't in contact with the masonry, otherwise noise will be generated during operation. 1. Slide the superrollo GW250 / GW255 into the belt box and screw it tight using the screws provided. WARNING! A damaged connecting cable may cause a short circuit.
i 11. Mounting the superrollo GW250 / GW255 EN 2. Mount the light sensor (not included, see page 58, Accessories). ◆◆ Insert the light sensor plug into the designated connection socket on the bottom of the superrollo GW250 / GW255. ◆◆ Subsequently secure the light sensor to the window pane using the suction cup. i The position of the light sensor on the window pane determines the point at which the roller shutters will close to in the event of sunlight. 3.
i EN 12. Introduction to opening and setting the functions 1. M Open the main menu. 4. + / - Select the desired setting (e.g. On). Pressing the menu button in the standard display causes the main menu to open. 2. + / - Select the desired menu. 5. OK By confirming the setting you will return to the main menu. 6. Back to the normal display - + The selected menu is indicated by a flashing icon. 3. OK M Open the menu by pressing the OK button, see example.
i 13. Initial commissioning with the help of the installation wizard The wizard automatically guides you through the configuration process for initial commissioning or after a software reset (see page 47). With the help of the installation wizard you will be guided through the first basic settings. i Following power failure, the installation wizard will be started with the resetting of the date and time.
i EN 13. Initial commissioning with the help of the installation wizard 1. The installation wizard appears as soon as the plug is plugged into the socket. 4. +/ - OK Set the current date (day. month) and confirm each entry. OK All icons and digits in the display will flash. 5. 2. OK 3. +/ - OK 32 Activate the time setting function. +/ - Set the current year and confirm the entry. OK Set the current time (hours: minutes) and confirm each entry. OK 6.
i 13. Initial commissioning with the help of the installation wizard 6. Set the upper end point. EN ATTENTION! Setting the wrong upper end point may lead to overload or damage the superrollo GW250 / GW255 or the drive. 6.1 Press and hold the Up button. The roller shutter travels up. 6.2 Tighten the belt slightly, until it is tensioned by the weight of the roller shutters. 6.
i 13. Initial commissioning with the help of the installation wizard 7. 7.1 Set the lower end point. Press and hold the Down button. The roller shutter travels down. 7.2 Release the Down button, as soon as the roller shutter reaches the desired position for the lower end point. The roller shutter stops. 7.3 / If necessary, the lower end point can be corrected once more. 7.4 OK Save the lower end point.
EN 14. Manual operation Manual operation is possible in any of the modes and has priority over the programmed automatic functions. 1. Open the roller shutters. By briefly pressing the button, the roller shutters will move to the upper end point. 2. or 3. Stop the shutters in the interim. Close the roller shutters. By briefly pressing the button, the roller shutters will move to the lower end point.
M 15. Description of the functions and setting options in the main menu Functions in the main menu Pos. 1) In the main menu, you can call up and set all of the functions for the superrollo GW250 / GW255. i Manual operation is not possible from the main menu. ◆◆ No automatic switching commands will be executed during the configuration process. ◆◆ If nothing is entered within 60 seconds, the display changes back to the standard display.
A EN 15.1 Switching automatic mode on/off Automatic mode [ On ] 1. M ◆◆ All previously entered automatic mode functions are active. 2. +/ - ◆◆ Manual operation is also possible in automatic mode. Open the main menu. Select automatic mode and open the menu. OK Automatic mode [ OFF ] ◆◆ All previously entered automatic mode functions are deactivated. ◆◆ All automatic icons are switched off in the standard display. 3. +/ - Select the desired functions and confirm the entry.
EN 15.2 Setting the switching times (opening and closing times) Deactivating the switching times [ OFF ] You can configure four different opening and closing times for the superrollo GW250 / GW255 in order to open or close your roller shutters at your preferred times. Each switching time can be deactivated individually. When setting the hours between 23:00 and 0:00, the value OFF appears in the display.
EN 15.2 Setting the switching times (opening and closing times) 3. Set the opening time [ ▲ ] for Monday to Friday: 3.1 +/ - OK Set the desired opening time (hours: minutes) and confirm each entry. OK 4. Set the closing time [ t ] for Monday to Friday: 4.1 +/ - OK 5. Set the opening [ ▲ ] and closing time [ t ] for Saturday and Sunday: 5.1 +/ - OK 6. Select the desired switching times as shown in points 3.1 and 4.1. OK After the last setting.
EN 15.3 Setting the automatic dusk function The automatic dusk function causes the roller shutters to close to the lower end point automatically. Automatic dusk function with connected light sensor 1. M 2. +/ - Open the main menu. Select the automatic dusk function and open the menu. OK At twilight, the roller shutters will lower to the lower end point after approx. 10 seconds.
15.3 Setting the automatic dusk function EN 4. Setting the twilight limit: 4.1 + / - Set the desired limit. ACTUAL value Currently measured brightness (e.g. 10). "- -" = too bright SET value Configurable set limit 01 = very dark, approx. 2 Lux 15 = less dark, approx. 50 Lux If the set limit value is not met due to the onset of twilight, the roller shutters will close. 4.2 OK Return to main menu.
EN 15.4 Setting the automatic solar function The automatic solar function enables brightnessdependent control of the roller shutters in combination with the light sensor. To do this, the light sensor is secured to the window pane with a suction cup and then plugged into the superrollo GW250 / GW255. Automatic solar function Automatic moving up and down of the roller shutter once a set limit is exceeded. The roller shutter end position can be freely selected by changing the light sensor position.
EN 15.4 Setting the automatic solar function Automatic lowering If the sensor detects uninterrupted sunlight for 10 minutes, the shutter will descend until its shadow covers the light sensor. 10 mins sun Automatic clearing After approx. 20 minutes, the roller shutter is automatically raised a small amount to uncover the sensor. If the sun continues to shine, then the roller shutter remains in this position. If the brightness decreases below the set limit, it returns to the upper end point.
EN 15.4 Setting the automatic solar function 1. M 2. / - + Open the main menu. Select the automatic solar function and open the menu. 4. Setting the solar limit value: 4.1 + / - OK Set the desired limit. ACTUAL value Currently measured brightness (e.g. 37). 3. +/ - Switch the automatic solar function on and confirm the entry.
EN 15.5 Setting the end points 1. or Move the roller shutters to the centre position first. Setting order Set the upper end point, see page 33. Set the lower end point, see page 34. 2. M 3. +/ - Open the main menu. Select the end point and open the menu.
EN 15.6 Set time and date 1. M 2. +/ - Open the main menu. Select the time and date and open the menu. OK Setting order Set the time (hours: minutes), see page 32. Set the date (day. month), see page 32. 46 Set the year, see page 32.
i EN 16. Erase all settings, software reset If necessary, you can erase all of your settings and return the superrollo GW250 / GW255 system to its original factory settings. 3. This displays the software version for the superrollo GW250 / GW255. Example 1. Remove the cover plate from the lower assembly screws and setting buttons. 4. After four seconds all icons on the display will light up. 5.
i 17. Removing the superrollo GW250 / GW255 (e.g. in the event of a move) 1. Remove the cover plate from the lower assembly screws and setting buttons. 2. + - Erase all settings. Simultaneously press and hold the buttons for 4 seconds. M + OK + + 3. Fully close the roller shutters. 4. Continue to press and hold the down button. 5. In doing so, pull out the belt as far as possible from the top of the superrollo GW250 / GW255. 6. Remove the mains plug from the socket. 7.
i 17. Removing the superrollo GW250 / GW255 (e.g. in the event of a move) EN 8. Remove the reel compartment cover. 9. Check the position of the fastening hooks. 10. If necessary, move the fastening hook into an easily accessible position. CAUTION! There is a risk of injury from the reel. ◆◆ Never reach into the reel compartment when the motor is running. ◆◆ Always remove the mains plug before touching the reel compartment. 11. Finally, remove the mains plug again from the socket. 12.
i EN 18. Removing the belt in the event of unit failure In the event that the superrollo GW250 / GW255 unit fails and the motor no longer runs, you can use the disengaging bracket provided in order to fully remove the belt from the belt winder unit, without the need for cutting it. 1. Remove the mains plug from the socket. 3. Release the drive with the help of the supplied disengaging bracket. A small amount of resistance must be overcome when pressing. Drive release 2.
i 18. Removing the belt in the event of unit failure EN 4. Maintain pressure on the disengaging bracket and pull Storage bay the belt out of the superrollo GW250 / GW255 as far as possible. 5. Release the belt from the fastening hook and fully pull it out of the superrollo GW250 / GW255. 6. Place the disengaging bracket back into the storage compartment.
i EN 19. What to do if... ? Fault Possible cause / solution ... the superrollo GW250 / GW255 indicates no functions? Check the power supply incl. connecting cable and plug. ... the superrollo GW250 / GW255 no longer reacts a) There may have been a power failure, see page 14. Reset the in the morning at the configured switching time? time and date with the help of the installation wizard, see page 32. b) The automatic mode may have been deactivated.
i EN 19. What to do if... ? Fault Possible cause / solution ... the roller shutters stop during downward travel? a) The roller shutters may have hit an obstacle. Move the roller shutters back up and remove the obstacle. b) Slats have shifted out of alignment. If possible, move the roller shutters back up and realign the slats.
i 20. Information about maintenance and care of your equipment Maintenance Maintenance CAUTION! A lack of maintenance can lead to personal injury through damage to your superrollo GW250 / GW255 and the roller shutter system. ◆◆ Please check the superrollo GW250 / GW255 and all of your roller shutter components regularly for damage. ●● ●● ●● ●● ●● Regularly check the superrollo GW250 / GW255 for correct functioning. The blinds must not be damaged. The belt may not be frayed.
EN 21. Tractive force diagram Lifting weight [ kg ] i 2 3 4 5 6 Belt length [ m ] Lifting weight [Kg] 2 Belt thickness 1.0 mm 3 Belt thickness 1.3 mm 4 Belt thickness 1.
i 56 EN 22. Factory Settings Pos. Description Status / settings 1) Automatic operation On 2) Switching times (opening / closing time) On 3) Opening times (Monday to Friday) 7 am 4) Closing times (Monday to Friday) 8 pm 5) Opening times (Saturday and Sunday) 8 am 6) Closing times (Saturday and Sunday) 10 pm 7) Automatic dusk function OFF 8) Twilight limit value 07 9) Automatic solar function OFF 10) Solar limit value 43 11) Time / date 12:00 hours / 15.08.
i 23. CE Mark and EC Declaration of Conformity The electronic roller shutter belt winder superrollo GW250 / GW255 (item No.: SR10250 / SR10255) complies with the requirements of the current European and national directives: 2006/42/EC Machinery Directive EN The conformity has been verified and the corresponding declarations and documentation are available on file at the manufacturer’s premises.
i Sunlight / darkness sensor ZB30 In addition, you can equip the superrollo GW250 / GW255 with a sunlight / darkness sensor. 58 EN 24. Accessories Item no.
i 25. Warranty conditions superrollo Hausautomatisierung GmbH provides a 24-month warranty for new systems that have been installed in compliance with the installation instructions. All construction faults, material defects and manufacturing defects shall be covered by the warranty. Your statutory warranty claims shall remain unaffected by this warranty.
Service Hotline: 01807 001-655* * 30 seconds free of charge, subsequently 14 cents / minute from German fixed line networks and max. 42 cents / minute from German mobile networks. Subject to technical modifications, misprints and errors excepted. Illustrations not binding. superrollo Hausautomatisierung GmbH Gewerbepark 1 01156 Dresden (Germany) www.superrollo-online.
