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MIG GUNS

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Summary of content (136 pages)

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MIG GUNS & WELDING ACCESSORIES C ATA L O G Tweco.com U.S.
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Introduction This Tweco catalog offers a range of products for different welding applications. For the professional welder who strives to excel in their craft, your work is your reputation, and Tweco offers the quality, performance and robustness that you have come to trust. For specialized welding, Tweco's innovative solutions will help you push the envelope in those critical applications.
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Table of Contents MIG Guns & Accessories Manual Welding Products & Accessories MIG Gun Selection Guide....................................................... 2-3 Electrode Holders.......................................................... 100-102 Spray Master® MIG Gun Series............................................ 4-11 Ground Clamps............................................................. 103-109 Classic No. MIG Gun Series...............................................
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MIG Guns Selection Guide MIG Gun Selection Guide Solid Wire – Mild Steel and Stainless Steel Amperage Range 30 100 .023" .030" (0.6 - 0.8 mm) 150 250 300 350 400 450 500 550 600 650 7525 CO2 7525 CO2 .045" (1.2 mm) Recommended Alternate Tweco Fusion™ 140 Tweco Classic No.1 Tweco Fusion 180, 220, 250 & Tweco Classic No. 2 Spray Master® 250 Spray Master 350 PulseMaster™ Air-Cooled 350, Supra® XT & Tweco Classic 450, TUFF-N-LITE 350, Smoke Master 450 No. 4 Higher Argon Mixture .
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MIG Guns Selection Guide Which MIG Gun Is Right For You? Amperage Range Available Lengths (ft) Handle Design Cablehoz® Connection Rear End Connector Options Air-Cooled/ Water-Cooled Mig Guns Tweco® offers a broad range of MIG gun families to meet the everyday needs of the welder.
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MIG Guns Spray master® series Spray Master® MIG Gun Series Operator appeal and reduces operator fatigue • Extended trigger length to reduce radiated heat • Conductor tube can be rotated easily for different welding positions • Ergonomic handle Field repairable • Split-half handle case provides access for ease of repair • Field repairable mechanical cable connections for Cablehoz® • Spare trigger leads in Cablehoz Lower heat in the handle and conductor tube • Heavy wall conductor tube and front Cablehoz con
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MIG Guns Spray master® series Handle Design & Style Dual Schedule Optional Dual Schedule On/Off control with your gloved thumb (350 and 450 Amp only) Identified with “DSRS” Part No.
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MIG Guns Spray master® series Mig Guns Spray Master® 250 Amp 80% Duty Cycle, Mixed Gases Process – MIG, Aluminum, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for light/medium duty fabrication. Standard Conductor Tube – Part No. MS63-60 (Stock No. 1630-1189) on all guns up to 15 ft (5 m); Part No. MS63-45 (Stock No.
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MIG Guns Spray master® series Mig Guns Spray Master® 350 Amp 80% Duty Cycle, Mixed Gases Process – MIG, Aluminum, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Dual Schedule, Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for medium/heavy duty fabrication. Standard Conductor Tube – Part No. MS63-60 (Stock No. 1630-1189) on all guns up to 15 ft (5 m); Part No. MS63-45 (Stock No.
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MIG Guns Spray master® series Mig Guns Spray Master® 450 Amp 80% Duty Cycle, Mixed Gases Process – MIG, Aluminum, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Dual Schedule, Locking Trigger, Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for heavy duty fabrication. Standard Conductor Tube – MS64H-60 (Stock No. 1640-1319) on all guns up to 15 ft (5 m); MS64H-45 (Stock No.
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MIG Guns Spray master® series Spray Master® Replacement Parts 11 Mig Guns 10 12 10 5 1 6 4 2 9 3 16 8 7 17 18 15 14 13 Tweco Style Rear Connector 21 19 20 22 Miller ® Style Rear Connector 16 Lincoln ® Style Rear Connector 24 25 22 23 Euro-Kwik Style Rear Connector Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co.
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MIG Guns Spray master® series # Description 1 Nozzle 2 Contact Tip 3 Diffuser 4 Nozzle Insulator 5 Conductor Tube 6 Gun Hanger 7 Handle (Standard) 8 Handle (Locking Trigger) 9 250 Amp Part No. Stock No. HD22 Series 350 Amp Part No. Stock No. EL22CT Series 450 Amp Part No. Stock No.
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MIG Guns Classic No. series Classic No.
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MIG Guns Classic No. series Classic No.
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MIG Guns Classic No. series Mig Guns Classic No. 1 180 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector as a standard options Suitable for light duty fabrication. Standard Conductor Tube – 61-60 (Stock No. 1610-1102) on all guns up to 15 ft (5 m); 61-45 (Stock No.
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MIG Guns Classic No. series Mig Guns Classic No. 2 200 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for medium fabrication. Standard Conductor Tube – 61-60 (Stock No. 1610-1102) on all guns up to 15 ft (5 m); 61-45 (Stock No.
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MIG Guns Classic No. series Mig Guns Classic No. 3 300 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector as standard options. Suitable for medium/heavy duty fabrication. Standard Conductor Tube – 63J-60 (Stock No. 1630-1111) on all guns up to 15 ft (5 m); 63J-45 (Stock No.
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MIG Guns Classic No. series Mig Guns Classic No. 4 400 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum, Flux Cored Gas Shielded. Available with Dual Schedule, Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for medium/heavy duty fabrication. Standard Conductor Tube – 64J-60 (Stock No. 1640-1106) on all guns up to 15 ft (5 m); 64J-45 (Stock No.
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MIG Guns Classic No. series Mig Guns Classic No. 5 500 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Dual Schedule, Locking Trigger, and Rear Connector as standard options. Suitable for heavy duty fabrication. Standard Conductor Tube – 66J-60 (Stock No.
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MIG Guns Classic No. series Mig Guns Classic No.6 600 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Rear Connector as a standard option. Suitable for heavy duty fabrication. Standard Conductor Tube – 66J-60 (Stock No. 1660-1826); Conduit Liner – 45 Series Tweco® Style Rear Connector Adapter kits are available to fit Tweco rear connection to most wire feeders Wire Size Length Part No. Stock No. 3/32" (2.
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MIG Guns Classic No. series Classic No. Series Replacement Parts 6 Mig Guns 7 8 4 1 5 2 3 15 14 16 9 17 10 11 13 12 18 Tweco Style Rear Connector 19 15 Miller ® Style Rear Connector 21 22 Lincoln ® Style Rear Connector 19 20 23 24 Euro-Kwik Style Rear Connector Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co.
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MIG Guns Classic No. series #1 Part No./ Stock No. #2 Part No./ Stock No. #3 Part No./ Stock No. #4 Part No./ Stock No. 21 Series 22 Series 23 Series 24A Series 11 Series 51 -61 Series 152 2020-2152 81 2010-2081 14 Series 52 32 62J Series 152 2020-2152 83RC 2030-2084 14 Series 54A -63J Series 152 2020-2152 83RC 2030-2084 Handle (Dual Schedule) -- -- 8 Binder Posts & Screws 9 Trigger Control Wire Terminal (Standard - 2 ea.) Trigger Control Wire Terminal (Dual Schedule - 4 ea.
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MIG Guns Tweco Fusion series Tweco Fusion™ MIG Gun Series Tweco Fusion 250 Amp MIG Gun OPERATOR APPEAL AND REDUCES OPERATOR FATIGUE • Ergonomic handle design with diamond pattern for better grip • Easy to maneuver in various welding positions DURABILITY & DEPENDABILITY • High impact resistant handle and components • Rugged design with steel spring strain relief IMPROVED PERFORMANCE WITH NEW VELOCITY CONSUMABLES • Comes standard with high performance Velocity consumables • Easy to change contact tips - no
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MIG Guns Tweco Fusion series Tweco Fusion™ MIG Gun Series Mig Guns Handle Design & Style Performance Durability Ergonomic Handle With Molded Grip Ease of Use Long Life Micro Switch Trigger High Performance Velocity™ Consumables Conduit Liner Lock Heavy Duty, High Impact Ergonomic Handle Heavy Duty Chrome Plated Conductor Tube Steel Spring Cable Support Gun Hook Long Reach Extended Trigger VELOCITY™ NOZZLE VELOCITY™ contact tip Roll Stamp With Size Heavy Duty Copper Large Copper to Copper Surface
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MIG Guns Tweco Fusion series Mig Guns Tweco Fusion™ 140 MIG Gun 140 Amp 20% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector as standard options. Suitable for light duty fabrication. Tweco® Style (4 Pin) Rear Connector Lincoln® Style Rear Connector Adapter kits are available to fit Tweco rear connection to most wire feeders Wire Size .035" (0.9 mm) Wire Size .035" (0.9 mm) Length 10 ft (3 m) Part No. F140T-10-3035 Stock No. 1017-1320 .035" (0.
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MIG Guns Tweco Fusion series Mig Guns Tweco Fusion™ 220 MIG Gun 220 Amp 40% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector as standard options. Suitable for medium duty fabrication. Tweco® Style (4 Pin) Rear Connector Lincoln® Style Rear Connector Adapter kits are available to fit Tweco rear connection to most wire feeders Wire Size .035" (0.9 mm) Wire Size .035" (0.9 mm) Length 15 ft (5 m) Part No. F220T-15-3035 Stock No. 1023-1260 .035" (0.
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MIG Guns Tweco Fusion series Tweco Fusion™ 140, 180 & 220 MIG Gun Replacement Parts Mig Guns 4 2 3 1 6 6B 6A 7 7C 7B 5 7A 8 8B 8A # Description 1 Velocity Nozzle Part No. Stock No.
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MIG Guns Tweco Fusion series Mig Guns Tweco® Fusion™ 250 MIG Gun Replacement Parts # Description Part No. Stock No. 1 ™ Velocity Nozzle Refer to Page 77 2 Velocity Contact Tip Refer to Page 77 3 Velocity 45˚ Conductor Tube FVCT-S45 Velocity 60˚ Conductor Tube # Description 8A Cablehoz Front Mechanical Connector Replacement Kit Cablehoz Rear Mechanical Connector Replacement Kit Cablehoz Front Mechanical Connector Replacement Kit for Euro-Style 8B 1620-1369 Part No. Stock No.
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MIG Guns Mini-MIG Gun series 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for light duty fabrication. Standard Conductor Tube – 35-60-60 (Stock No.
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MIG Guns Mini-MIG Gun series MINI-MIG Gun Replacement Parts 8 Mig Guns 10 7 5 4 9 1 3 6 2 EURO TWECO ® MILLER ® LINCOLN ® 11 17 25 13 22 23 12 12 14 13 13 18 15 24 20 16 19 21 # Description 1 2 3 4 5 6 Nozzle Contact Tip Diffuser Conductor Tube Handle Cap Trigger with Screw Cablehoz® Assembly 10 ft (3 m) (Direct Plug) Cablehoz Assembly 12 ft (4 m) (Direct Plug) Cablehoz Assembly 15 ft (5 m) (Direct Plug) Gas Nipple Control Wire Conduit Assembly Tweco® Connector Plug O-Ring (Pack
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MIG Guns Pulsemaster™ series PulseMaster™ MIG Gun Series Tweco® PulseMaster Smart MIG® Gun with digital display - use with Thermal Arc® SP machines only One-touch, on-the-fly controls • “Smart” capability with one-touch digital control to adjust primary parameters such as welding current, material thickness, wire feed speed or arc length trim • Standard MIG gun without “smart” capability Exceptional weld bead • Using twin-pulse mode, get the perfect weld bead that you want Operator appeal and reduces oper
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MIG Guns Pulsemaster™ series PulseMaster™ MIG Gun Series Mig Guns Handle Design & Style Performance Durability Ease of Use Quick-change, multi-position conductor tube Digital display and one-touch controls for on-the-fly adjustments Extended-life consumables Heavy duty industrial design featuring an impact-resistant handle Blade-style trigger performs over 2 million cycles without failure Ergonomic handle design Improved strain relief provides excellent flexibility and reduces operator fatigue Digit
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MIG Guns Pulsemaster™ series Mig Guns PulseMaster™ Air-Cooled 350 Amp 60% Duty Cycle, Mixed Gases Process – MIG, Aluminum. Available with Smart Capability, Standard without "smart" capability, and Rear Connector. Suitable for light and medium duty fabrication. Standard Conductor Tube – PMA64EL-45 (Stock No. 1642-1130); Conduit Liner – 44 Series Smart Gun PulseMaster Smart MIG Guns are used only with Thermal Arc® SP machines.
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MIG Guns Pulsemaster™ series Mig Guns PulseMaster™ Air-Cooled 450 Amp 60% Duty Cycle, Mixed Gases Process – MIG, Aluminum. Available with Smart Capability, Standard without "smart" capability, and Rear Connector. Suitable for heavy duty fabrication. Standard Conductor Tube – PMA64EL-45 (Stock No. 1642-1130); Conduit Liner – 44 Series Smart Gun PulseMaster Smart MIG Guns are used only with Thermal Arc® SP machines. Tweco® Style Rear Connector Euro-Kwik Style Rear Connector Wire Size Length Part No.
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MIG Guns Pulsemaster™ series PulseMaster™ Air-Cooled Replacement Parts Mig Guns 8a 6 2 9 8b 5 3 4 7 10 13 11 14 Tweco Style Rear Connector 12 17 Miller ® Style Rear Connector 12 Lincoln ® Style Rear Connector 15 20 17 1 21 19 Euro-Kwik Style Rear Connector 20 16 18 Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co.
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MIG Guns Pulsemaster™ series PulseMaster™ Air-Cooled Replacement Parts Description 1 Conduit Assembly 2 Nozzle 3 Contact Tip 4 Gas Diffuser used w/ 16PS Series Contact Tips 5 Nozzle Insulator 6 Conductor Tube 7 Handle Screws w/ T9 Star Head (12 mm, 16 mm, & 20 mm LG) Part No. PMA24 Series 16PS Series PMA54-16S 1543-1106 66J-3 1660-1836 PMA64EL Series 8a Handle Housing w/ Smart Control Assembly 8b Handle Housing (Blank) 9 Stock No.
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MIG Guns tUFF-n-lITE series TUFF-N-LITE MIG Gun Operator appeal and reduces operator fatigue • Straight handle allows the welder to locate the trigger at the bottom or top of handle • Light-weight for ease of handling Field repairable • Split-half handle case provides access for ease of repair • Field repairable mechanical cable connections for Cablehoz® • Spare trigger leads in Cablehoz Wide welding applications • Spray transfer mode & pulse welding • Straight CO2 or mixed gases TUFF-N-LITE 350 Amp 350 6
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MIG Guns tUFF-n-lITE series Mig Guns TUFF-N-LITE 350 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Rear Connector as a standard option. Suitable for light to heavy duty fabrication. Standard Conductor Tube – 64TL-60 (Stock No. 1635-1031); Conduit Liner – 44 Series Tweco® Style Rear Connector Adapter kits are available to fit Tweco rear connection to most wire feeders Wire Size Length Part No. Stock No.
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MIG Guns tUFF-n-lITE series Mig Guns 1 4 5 6 2 3 9 10 11 8 7 12 13 10 16 14 15 Tweco Style Rear Connector 17 14 Miller ® Style Rear Connector 18 ® Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way Lincoln Style Rear Connector affiliated with Tweco Robotics or Victor Technologies International, Inc.
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MIG Guns tUFF-n-lITE series TUFF-N-LITE Replacement Parts Description Part No. Stock No.
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MIG Guns sUPRA® xt series Supra® XT MIG Gun Series Field Repairable • Field repairable mechanical cable connections for Cablehoz® • Three layer conductor tube construction (copper tube/silicon-resin glass insulator/metal jacket) • Spare trigger leads in Cablehoz Durable & dependable • Heavy-duty design • High impact resistant one-piece “straight” handle • Heavy-duty front end consumables • Conductor tube threads into front block Micro-switch trigger design • Incorporates a button style switch for start/sto
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MIG Guns sUPRA® xt series Mig Guns SUPRA® XT SEHD 450 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum, Flux Cored Gas Shielded, Flux Cored Self Shielded. Available with Heavy Duty Front End Consumables, and Rear Connector as standard options. Suitable for medium to heavy duty fabrication. Standard Conductor Tube – SE64J-60 (Stock No.
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MIG Guns sUPRA® xt series SUPRA® XT Replacement Parts Mig Guns 5 1 6 4 7 12 2 3 13 11 14 15 8 16 9 10 17 Tweco Style Rear Connector 14 19 18 Miller ® Style Rear Connector 20 17 21 Lincoln ® Style Rear Connector Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way Euro-Kwik StyleRobotics Rear Connector affiliated with Tweco or Victor Technologies International, Inc.
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MIG Guns sUPRA® xt series SUPRA® XT Replacement Parts Description 1 Nozzle 2 Contact Tip 3 Diffuser 4 Nozzle Insulator 5 Conductor Tube 6 Gun Hanger 7 Handle Assembly 8 Trigger Assembly 9 Trigger Housing Screws 10 Trigger Switch 11 Front Pivot Block Assembly 12 Part No. Stock No.
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MIG Guns Smoke Master® series Smoke Master® Fume Extraction MIG Gun Series Operator appeal and reduces operator fatigue • Ergonomic handle to reduce operator fatigue • Extended trigger length to reduce radiated heat • Low bench weight for easy to handle gun MIG gun handle incorporates handle slide valve • Allows the operator to regulate vacuum on the MIG gun • Efficiently removes 90% of smoke from the welding zone Field repairable • Replaceable Cablehoz® available • Spare trigger leads in Cablehoz Rugged &
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MIG Guns Smoke Master® series Mig Guns Smoke Master® 250 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum, Flux Cored Gas Shielded. Available with Rear Connector as a standard option. Suitable for light to medium duty fabrication. Standard Conductor Tube – 62-60 (Stock No.
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MIG Guns Smoke Master® series Mig Guns Smoke Master® 450 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum, Flux Cored Gas Shielded. Available with Rear Connector. Suitable for medium to heavy duty fabrication. Standard Conductor Tube – S64-60 (Stock No.
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MIG Guns Smoke Master® series Tweco® Smoke Collector • • • • • Mig Guns Fume Removal System Compatible with Tweco Smoke Master MIG Guns Efficiently removes welding fumes High efficiency filter Separately air-cooled motor Automatic start-stop function standard Description Part No. Stock No. 120V, 60Hz TSC-96 4500-1010 Tweco® Smoke Collector Replacement Parts 13 1 10 11 7 2 8 # Description Part No. Stock No.
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MIG Guns Smoke Master® series Smoke Master® Replacement Parts Mig Guns 1 9 8 10 6 11 7 2 3 4 5 14 13 15 12 16 17 18 18 Tweco Style Rear Connector 19 18 Miller ® Style Rear Connector 18 20 Lincoln ® Style Rear Connector 21 Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co.
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MIG Guns Smoke Master® series Smoke Master® Replacement Parts Description 1 Nozzle 2 Contact Tip 3 Diffuser (Slip-On) 450 AMP Stock No. Part No. EL22I Series Diffuser (Coarse Thread) 4 250 AMP Part No.
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MIG Guns Tweco Spool Gun series ® Tweco® Spool Gun Series Excellent service and ease of operation • Ideal for aluminum, stainless steel and mild steel welding • Holds standard 4" (102 mm) diameter spools • Long cables allow operator to access hard to weld areas Comfortable handle design • Pistol grip • With outer spool tension control • 3-turn potentiometer for fine wire feed speed control • 3-turn potentiometer for fine wire feed speed control found on Part No. SG200-25-3545 (Stock No.
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MIG Guns Tweco Spool Gun series ® Mig Guns Tweco® Spool Gun 160 Amp 20% Duty Cycle Process - MIG, Aluminum. Suitable for light duty fabrication. 8-pin Amphenol Style Connector Tweco Style Rear Connector Use only on Thermal Arc® 141i, 181i and 211i power supplies only Wire Size Length Up to .035" (0.9 mm) 12 ft (4 m) Part No. Stock No. SG160TA-12-3035* 1027-1390 Tweco Spool Gun 200 Amp 60% Duty Cycle Process - MIG, Aluminum. Suitable for light to medium duty fabrication.
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MIG Guns Tweco Spool Gun series ® Tweco® Spool Gun 160 & 200 Amp Replacement Parts Mig Guns 9 11 7 4 5 6 8 10 1 3 2 # 1 2 3 4 5 6 7 8 9 10 11 NS NS Description Contact Tip .023 (0.6 mm) Contact Tip .030 (10.8 mm) Contact Tip .035 (10.9 mm) Nozzle 3/8" (9.5 mm) Nozzle 3/8" (9.5 mm) Nozzle 1/2" (12.7 mm) Nozzle 1/2" (12.7 mm) Nozzle 5/8" (15.9 mm) Gas Diffuser Conduit Drive Roll Cover Conductor Tube .023 Drive Roll Assembly .023 Guide Roll Assembly .035 Drive Roll Assembly .
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MIG Guns Tweco Spool Gun series ® Mig Guns Tweco® Spool Gun 300 Amp 60% Duty Cycle Process - MIG, Aluminum. Suitable for light to medium duty fabrication. Requires the use of the ESG-1 (Stock No. 1028-1295) Control Box for most welding machines. Standard Conductor Tube – PMP64EL-180 (Stock No. 1642-1140) Tweco Style Rear Connector Wire Size Length Part No. Up to 1/16" (1.6 mm) 25 ft (8 m) SSG225-3545 Stock No.
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MIG Guns Tweco Spool Gun series ® Tweco® Spool Gun 300 Amp Replacement Parts Mig Guns 1 2 16 3 10 15 8 5 6 17 19 20 22 7 21 13 4 9 23 34 30 33 18 26 14 25 11 27 12 32 32 35 36 24 32 31 37 29 U.S.
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MIG Guns Tweco Spool Gun series ® Tweco® Spool Gun 300 Amp Replacement Parts Description Part No. Stock No. 1 Nozzle 2 Contact Tip EL16 Series 3 Diffuser EL54CT-SW EL24CT Series 4 Head Block Assembly 5 Pressure Arm Assembly SPG103 2031-2100 SPG103-1 2060-1727 6 Idler Bearing Assembly 7 Adapter Nut & Wire Guide 8 Drive Roll 0.030" (0.8 mm) EPG103-2-08 2031-2091 Drive Roll 0.035" (0.9 mm) EPG103-2-09 2031-2077 Drive Roll 0.040" (1.
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MIG Guns PullMaster™ series PullMaster™ MIG Gun Series Tweco PullMaster Smart MIG® Gun with digital display - use with Thermal Arc® SP machines only Excellent service and ease of operation • Ideal for aluminum, stainless steel and mild steel welding • “Smart” capability with one-touch digital control to adjust primary parameters such as welding current, material thickness, wire feed speed or arc length trim Comfortable handle design • Pistol grip Quick disconnect conductor tube • Three layer conductor tub
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MIG Guns PullMaster™ series Mig Guns PullMaster™ Air-Cooled 300 Amp 60% Duty Cycle, Mixed Gases Process – MIG, Aluminum. Available with Smart Capability, Standard without "smart" capability, and Rear Connector as standard options. Suitable for light to heavy duty fabrication. Standard Conductor Tube – PMP64EL-180 (Stock No. 1642-1140) Smart Gun PullMaster™ Smart MIG Guns are used only with Thermal Arc® SP machines Tweco® Style Rear Connector Wire Size Length Part No. Stock No. Up to .045" (1.
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MIG Guns PullMaster™ series PullMaster™ Air-Cooled Replacement Parts Mig Guns 1 2 3 4 10 5 14 8 9 11 6b 19 6a 15 6 13 16 12 18 12 17 7 U.S.
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MIG Guns PullMaster™ series PullMaster™ Air-Cooled Replacement Parts 1 2 3 4 5 6a 6b 7 8 NS 9 10 11 NS 12 13 14 15 16 17 18 19 NS Description Part No. Nozzle Contact Tip Diffuser Conductor Tube Teflon Jump Liner, Flex Tube Teflon Jump Liner, Rigid Tubes Bronze Jump Liner for Steel Wires, Rigid Tubes Support Assembly Front (Std.) Support Assembly Front (Including Smart Cover, Pcb Membrane, Lens & Lower Support) 33 ft (10 m) Conduit Assembly, 3/64" - 1/16" (1.2 mm - 1.
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MIG Guns PulseMaster Water-Cooled series ™ PulseMaster™ Water-Cooled MIG Gun Series Tweco® PulseMaster Smart MIG® Gun with digital display - use with Thermal Arc® SP machines only One-touch, on-the-fly controls • “Smart” capability with one-touch digital control to adjust primary parameters such as welding current, material thickness, wire feed speed or arc length trim • Standard MIG gun without “smart” capability Exceptional weld bead • Using twin-pulse mode, get the perfect weld bead that you want Opera
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MIG Guns PulseMaster Water-Cooled series ™ Mig Guns PulseMaster™ Water-Cooled 400 Amp 100% Duty Cycle, Mixed Gases Process – MIG, Aluminum. Available with Smart Capability, Standard without "smart" capability, and Rear Connector as standard options. Suitable for heavy duty fabrication. Standard Conductor Tube – PMP64EL-180 (Stock No.
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MIG Guns PulseMaster Water-Cooled series ™ Mig Guns PulseMaster™ Water-Cooled 500 Amp 100% Duty Cycle, Mixed Gases Process – MIG, Aluminum. Available with Smart Capability, Standard without "smart" capability, and Rear Connector as standard options. Suitable for heavy duty fabrication. Standard Conductor Tube – PMP64EL-180 (Stock No.
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MIG Guns Water Coolers Tweco Water Coolers ® TC900 & TCV900 • • • • • • • Vertical or horizontal models available Designed for MIG guns up to 500A and TIG torches up to 500A 2 gallon reservoir 12,000 BTU @ 75 degree differential between ambient and return water temperature 1 GPM @ 50 psi (Gear Pump) Stainless steel construction eliminates coolant contamination due to electrolyte and chemical reactions High efficiency radiator design pulls outside air through radiator Available with either Gear or Vane p
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MIG Guns PulseMaster Water-Cooled series ™ PulseMaster™ Water-Cooled Replacement Parts Mig Guns 4 5 6 9a 7 10 9b 2 3 8 16 12 11 17 13 Tweco Style Rear Connector 20 15 Miller ® Style Rear Connector 20 21 Lincoln ® Style Rear Connector 19 1 25 18 22 23 Euro-Kwik Style Rear Connector 24 25 26 Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co.
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MIG Guns PulseMaster Water-Cooled series ™ PulseMaster™ Water-Cooled Replacement Parts Description Conduit Assembly 2 Nozzle 3 Nozzle Insulator / Spatter Shield 4 Contact Tip Part No. Stock No.
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MIG Guns Supra Water-Cooled series ® SUPRA® Water-Cooled MIG Gun Operator appeal and reduces operator fatigue • Ergonomic handle to reduce operator fatigue • Low bench weight for easy to handle gun Provides cooling benefits for the front end consumables • Cool running for maximum efficiency and comfort • Increase “weld” life of front end consumables • Large water lines for maximum cooling • High water flow rates Increased duty cycle at high amperage applications • 450A series MIG guns @ 100% duty cycle Rug
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MIG Guns Supra Water-Cooled series ® Mig Guns SUPRA® Water-Cooled 450 Amp Up to 1/16" (1.6 mm) 100% Duty Cycle, CO2 Process – MIG, Aluminum. Available with Rear Connector as a standard option. Suitable for medium to heavy duty fabrication. Standard Conductor Tube – SW64-60 (Stock No. 1644-1125); Conduit Liner – 44 Series Tweco® Style Rear Connector Miller® Style Rear Connector Adapter kits are available to fit Tweco rear connection to most wire feeders Wire Size Length Part No. Stock No. Up To .
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MIG Guns Supra Water-Cooled series ® SUPRA® Water-Cooled Replacement Parts Mig Guns Tweco Style Rear Connector Miller ® Style Rear Connector ® Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way Lincoln Style Rear Connector affiliated with Tweco Robotics or Victor Technologies International, Inc. Tweco is a registered trademark of Victor Technologies International, Inc. U.S.
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MIG Guns Supra Water-Cooled series ® # Part No. Stock No. 1 Nozzle 11/16" (17 mm) Bore Description SW24-17 1244-1025 2 Nozzle 5/8" (15.
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MIG Guns Standard Water-Cooled series Standard Water-Cooled MIG Gun Operator appeal and reduces operator fatigue • Ergonomic handle to reduce operator fatigue • Low bench weight for easy to handle gun Provides cooling benefits for the front end consumables • Cool running for maximum efficiency and comfort • Increase “weld” life of front end consumables • Large water lines for maximum cooling • High water flow rates Increased duty cycle at high amperage applications • 600A series MIG guns @ 100% duty cycle
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MIG Guns Standard Water-Cooled series Standard Water-Cooled 600 Amp Mig Guns 100% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector. Suitable for medium to heavy duty fabrication. Standard Conductor Tube – WCS66-60 (Stock No. 1664-1106); Conduit Liner – 45 Series Tweco® Style Rear Connector Adapter kits are available to fit Tweco rear connection to most wire feeders Wire Size Length Part No. Stock No. Up To 1/16" (1.6 mm) Up To .045" (1.2 mm) Up To 1/16" (1.
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MIG Guns Standard Water-Cooled series Standard Water-Cooled Replacement Parts Mig Guns 3 4 5 6 7 8 9 10 13 1 14 2 15 16 17 12 11 18 19 20 22 21 23 19 U.S.
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MIG Guns Standard Water-Cooled series Standard Water-Cooled Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Description Part No.
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MIG Guns Direct Plug & Control Wire Jumpers Tweco® MIG Gun Direct Plug & Control Wire Jumpers Mig Guns TWECO 1 3 2 4 Tweco Style # 1 2 3 4 NS 100 - 450A Description Part No. 500 - 600A Stock No. Part No. LINCOLN 2035-2110 350-174H Connector Plug Connector Plug (Extra Long) O-Ring Only (Package of 10) Set Screw Only (Package of 10) Thermal Arc® Control Jumper Cord Additional Adapter Kits 350-174HXL 224S 44CS MS-354-TAJ MILLER 1 Stock No.
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MIG Guns 3 Direct Plug & Control Wire Jumpers 1 4 2 3 5 MILLER 4 1 6 2 Lincoln® Style # 100 - 450A Description 1 2 3 4 5 6 3 Connector Plug Gas Nipple Set Screw Only (Package of 10) Gas Hose With Clamp Gas Hose Clamp Only Lincoln Control Jumper Cord 500 - 600A Part No. 4 Stock No. Part No. Stock No.
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Consumables Contact Tips Enhanced Design of Velocity™ Front-end Consumables Velocity Has One Less Connection in Conductor Path … Has 2 Less Thread Sets … Has 2 Less Parts VELOCITY NOZZLE VELOCITY contact tip conductor tube Consumables Roll Stamp With Size Heavy Duty Copper Large Copper to Copper Surface Contact for Superior Thermal and Electrical Efficiency Shielding Gas Outlet Perfectly Centered Liner Conduit Liner Seats Inside the Tip for Superior Feedability Features and Benefits • Direct Cop
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Consumables VELOCITY ™ NOZZLE IDENTIFICATION S=Small Nozzle, M=Medium Nozzle, H=Heavy Nozzle Tweco VELOCITY Consumables ™ Orifice Opening Size: 37=3/8" 50=1/2" 75=3/4" VELOCITY Contact Tips Blank=Std Recess, F=Flush, P=Protrude, R= Recess 1/4" (6.35 mm) FAS=Spot Weld FC=Flux Core 25 per pack Standard Part No. ™(0.6 mm) .023" VTS-23 .030" (0.8 mm) VTS-30 S=Small Nozzle, Orifice Opening Size: 37=3/8" 62=5/8"VTS-35 .035" (0.9 mm) Blank=Threaded, M=Medium Nozzle, 50=1/2" 75=3/4" S=Slip H=Heavy Nozzle .
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Consumables Contact Tips Standard Threaded Style Contact Tips 11, 11H & 11T Series 0.25" (6.35 mm) Outside Diameter - M6 x 1.0 Threads - 1.00" (25.4 mm) Overall Length 25 per pack Standard Heavy-Duty Tapered Wire Size (in / mm) Tip I.D. (in / mm) Part No. Stock No. Part No. Stock No. Part No. Stock No. .023" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) 3/64" AL (1.2 mm) .031" (0.79 mm) .038" (0.97 mm) .044" (1.12 mm) .048" (1.22 mm) .054" (1.37 mm) .059" (1.
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Consumables Contact Tips Standard Threaded Style Contact Tips 16S & 16ST Series 0.375" (9.5 mm) Outside Diameter - M8 x 1.25 Threads - 1.50" (38.1 mm) Overall Length 25 per pack Tip I.D. (in / mm) .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) .052" (1.3 mm) 1/16" (1.6 mm) 5/64" (2.0 mm) 3/32" (2.4 mm) 7/64" (2.8 mm) 3/64" AL (1.2 mm) 1/16" AL (1.6 mm) .044" (1.12 mm) .048" (1.22 mm) .054" (1.37 mm) .064" (1.65 mm) .073" (1.85 mm) .090" (2.29 mm) .106" (2.67 mm) .120" (3.05 mm) .059" (1.50 mm) .082" (2.
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Consumables Contact Tips Long Life PulseMaster® Threaded Style Contact Tips 16PS Series 0.375" (9.5 mm) Outside Diameter - M8 x 1.25 Threads - 1.181" (30 mm) Overall Length 25 per pack Standard Tapered Part No. Stock No. Part No. Stock No. .030" (0.8 mm) .038" (0.9 mm) 1160-1543 -16PS-30 -.035" (0.9 mm) .041" (1.04 mm) 1160-1535 16PS-35 --.045" (1.2 mm) .051" (1.30 mm) 1160-1537 16PS-45 --.047" (1.2 mm) .064" (1.63 mm) 1160-1538 16APS-364 --.052" (1.3 mm) .058" (1.
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Consumables Nozzles Air-Cooled Nozzles and Nozzle Insulators 21 Series 3-Piece Nozzle Design - 0.750" (19.05 mm) Outside Diameter Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Thread-On 3/8" (9.5 mm) 3/8" (9.5 mm) 3/8" (9.5 mm) 3/8" (9.5 mm) 1/2" (12.7 mm) 1/2" (12.7 mm) 5/8" (15.
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Consumables Nozzles Air-Cooled Nozzles and Nozzle Insulators 23 Series 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter 23 Series Self Insulated Nozzles. 2 per pack Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Thread-On 3/8" (9.5 mm) 1/2" (12.7 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 3/4" (19.
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Consumables Nozzles Air-Cooled Nozzles and Nozzle Insulators 24CT Series 34CT Insulator (sold separately) 24CT Series Use with Nozzle Insulator Part No. 34CT (Stock No. 1340-1400). 2 per pack Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Thread-On 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 3/4" (19.
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Consumables Nozzles Air-Cooled Nozzles and Nozzle Insulators PMA24 Series PulseMaster® and PullMaster™ Air-Cooled Nozzles 3-Piece Nozzle Design - 1.000" (25.4 mm) Outside Diameter PMA24 Series Self Insulated Nozzles. Nozzles are nickel plated. 2 per pack Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Thread-On 1/2" (12.7 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 3/4" (19.5 mm) 3/4" (19.5 mm) 3/4" (19.
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Consumables Nozzles Air-Cooled Flat Arc Spot Nozzles FAS Series 21-62FAS Self Insulated Nozzle. 2 per pack Bore Diameter Thread-On 1/2" (12.7 mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship 21-62FAS 1210-1520 -- -- FAS Series 34A Insulator (sold separately) 24A-100FAS Use with Nozzle Insulator Part No. 34A (Stock No. 1340-1100). 2 per pack Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Slip-On 3/4" (19.
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Consumables Nozzles Air-Cooled Eliminator Nozzles EL24I SERIES 3-Piece Nozzle Design - 0.875" (22.2 mm) Outside Diameter EL24I Series Self Insulated Nozzles. Use with Part No. EL54 Series Gas Diffusers. 2 per pack Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Slip-On 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 3/4" (19.5 mm) 3/4" (19.
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Consumables Nozzles Water-Cooled Nozzles SW24 SERIES SW64-3 (sold separately) SW24 Series Use with Insulator Ring Part No. SW64-3 (Stock No. 2044-1020). 2 per pack Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Slip-On 5/8" (15.9 mm) 11/16" (17 mm) 13/16" (21 mm) SW24-15 SW24-17 SW24-21 1244-1026 1244-1025 1244-1027 Standard Standard Standard 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess 1/8" - 5/32" (3.2 mm - 3.97 mm) Tip Recess 1/8" - 5/32" (3.
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Consumables Nozzles MIG Gun Nozzle to Tip Relationship It’s More Than Just Welder’s Preference Selecting the right nozzle for a welder’s preferred ‘nozzle to tip relationship’ on a MIG gun is generally based on the application and the welder’s daily welding routine. Recessed Tips are generally used for higher heat applications where longer electrical stick-out is required, or in cases where the nozzle may touch the work piece (tack, spot, and stitch).
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Consumables Gas Diffusers Air-Cooled Standard Gas Diffusers MINI-MIG SERIES 5 per pack Part No. 35-50 Stock No. 1500-1100 Material Brass Contact Tip 11 Series Nozzle 21 Series Stock No. 1510-1101 1510-1100 1510-1105 1525-1141 Material Brass Brass Brass Brass Contact Tip 11 Series 11-23 EL11 Series 11 Series Nozzle 21 Series 21 Series REL21 Series REL21 Series Stock No.
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Consumables Gas Diffusers Air-Cooled Eliminator® Style Gas Diffusers EL52 SERIES 5 per pack Part No. Stock No. Material Contact Tip Nozzle EL52 EL52CT EL52CT-14 EL52CT-16 1560-1110 1560-1109 1560-1106 1560-1107 Brass Brass Brass Brass EL16 Series EL16 Series 14 Series 16S Series EL22I Series EL22CT Series EL22CT Series EL22CT Series Replacement O-ring for EL52 Series Gas Diffuser use Part No. EL52-1 (Stock No. 1560-1108) HD52 SERIES 5 per pack Consumables Part No. Stock No.
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Consumables Conductor TUbes Knucklehead™ Flexible Conductor Tubes Engineered to Last Longer Patent Pending mechanical connections engineered to last 50x longer than any other design on the market today. Proven in heavy duty field trials the Knucklehead flexible conductor tube is rugged and flexible enough to be used everyday. It makes difficult welding applications easier.
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Consumables Conductor TUbes Conductor Tubes Air-Cooled MINI-MIG Description 60 Degree with 2-1/4" (57 mm) Radius 45 Degree with 1-3/4" (44.5 mm) Radius Part No. Stock No. Outer Jacket Material Back End Threads Front End Threads 35-60-60 1600-1102 Neoprene Rubber O.D. M12 x 1.5-6g I.D. M9 x 1.25-6g 35-60-45 1600-1101 Neoprene Rubber O.D. M12 x 1.5-6g I.D. M9 x 1.25-6g Part No. Stock No. Outer Jacket Material Back End Threads Front End Threads 61-60 1610-1102 Neoprene Rubber -- I.D.
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Consumables Conductor TUbes Conductor Tubes Air-Cooled Classic No. 6 Description 60 Degree with 5" (127 mm) Radius Part No. Stock No. Outer Jacket Material Back End Threads Front End Threads 66J-60 1660-1826 Metal I.D. 7/16"-20 UNF-2B I.D. M12 x 1.5 6H O.D. M17 x 2.0-6G Part No. Stock No. Back End Threads Front End Threads MS63-60S MS63-60 MS62A-60 1630-1196 1630-1189 1620-1340 Outer Jacket Material Metal Metal Metal ---- I.D. M11 x 1.5-6H I.D. M11 x 1.5-6H I.D. 3/8" 24 UNF-2B Part No.
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Consumables Conductor TUbes Conductor Tubes Air-Cooled TUFF-N-LITE 350 Part No. Stock No. Outer Jacket Material Back End Threads Front End Threads 64TL-60 1635-1031 Fiber -- I.D. 3/8"-24 UNF-2B O.D. 9/16"-18UNF-2A Part No. Stock No. Outer Jacket Material Back End Threads Front End Threads 60 Degree with 3" (76.2 mm) Radius SE64J-60 1640-1347 Metal 45 Degree with 3" (76.2 mm) Radius SE64J-45 1640-1346 Metal Part No. Stock No.
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Consumables Conductor TUbes Conductor Tubes Water-Cooled PulseMaster® 400 & 500 Description Part No. Stock No. 45 Degree with 4" (101.6 mm) Radius PMW64-45 1644-2925 Description Part No. Stock No. 60 Degree with 4" (101.6 mm) Radius SW64-60 1644-1125 Description Part No. Stock No. 60 Degree with 3" (76.
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Consumables Conduit Liners Universal Conduit Liner The only conduit liner you will ever need! • • • • Reduce inventory carrying costs with MIG Gun conduit liners S ave shelf space by stocking only one Tweco® Universal Conduit Liner for each wire size Reduces complexity and simplifies product offering by reducing the number of SKUs Welding shops can improve productivity by consolidating conduit liners to one Tweco® brand ADAPTER TWECO UNIVERSAL CONDUIT LINER Consumables Patent Pending Replace Multi
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Consumables Conduit Liners Universal Conduit Liner Steps to pick the correct conduit liner and adapter. Refer to the Adapter Compatibility Chart below: Adapter Compatibility Chart Wire Size .030” – .035” (0.8 – 0.9 mm) .040” – .045” (1.0 – 1.1 mm) .035” – .045” (0.9 – 1.1 mm) Tweco Universal Conduit Liner* Length 42-3035-15 15 ft (5 m) 42-3035-25 25 ft (8 m) 42-4045-15 15 ft (5 m) 42-4045-25 25 ft (8 m) 44-3545-15 15 ft (5 m) 44-3545-25 25 ft (8 m) 1/16” (1.
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Consumables Conduit Liners Conduit Liners For Use With Steel Welding Wires 160 Amp - Steel Wound Wire Size Length Part No. Stock No. .023" (0.6 mm) .030" - .035" (0.8 mm - 0.9 mm) .030" - .035" (0.8 mm - 0.9 mm .040" - .045" (1.0 mm - 1.2 mm) 15 ft (5 m) 15 ft (5 m) 20 ft (6 m) 15 ft (5 m) 23-40-15 35-40-15 35-40-20 45-40-15 1400-1123 1400-1133 1400-1134 1400-1143 180-250 Amp - Steel Wound Consumables Wire Size Length Part No. Stock No. .030" - .035" (0.8 mm - 0.9 mm) .030" - .035" (0.
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Consumables Conduit Liners PulseMaster® MIG Gun Conduit Liners For Use With Aluminum/Steel Welding Wires Steel Wrapped / Teflon Wire Size Wire Size Length Part No. Stock No. .035" - .045" (0.9 mm - 1.2 mm) .035" - .045" (0.9 mm - 1.2 mm) .052" - 1/16" (1.3 mm - 1.6 mm) .052" - 1/16" (1.3 mm - 1.6 mm) 12 ft (4 m) 15 ft (5 m) 12 ft (4 m) 15 ft (5 m) 44PSTF-3545-12 44PSTF-3545-15 44PSTF-116-12 44PSTF-116-15 1441-1138 1441-1137 1441-1136 1441-1135 Length 10-1/4" (260 mm) 10-1/4" (260 mm) max .
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Manual Welding Products sELECTION gUIDE Electrode Holder Selection Guide Style 200 250 300 Amperage Range 350 400 450 Recommended 500 Electrode Holders A-532 A-316 High Profile A-732 TITE 4TT A-14 Low Profile A-14-HD A-38-HD TwecoTong® Fully insulated springs Six position jaw pattern made from heavy duty copper alloy Ball point cable connections Reversible top and bottom insulators Tweco-Tite 45 degree angled head Manual Welding Fully insulated body Holds electrodes up to 1/4" (6.
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Manual Welding Products Electrode Holders Electrode Holders TwecoTong® Electrode Holders TwecoTong Electrode Holders are designed to mechanically hold a welding electrode in position. They are manufactured from heavy duty copper alloy and feature reversible top and bottom insulators, efficient 6-position jaw pattern, ball-point cable connections and fully insulated and protected springs. A-316 A-732 A-14 TwecoTong Electrode Holders Amperage Body Alloy Electrode Cable Length Part No. Stock No.
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Manual Welding Products Electrode Holders Electrode Holders Tweco-Tite Electrode Holders The Tweco-Tite Electrode Holder is fully insulated with a 45 degree head and a 400 amp capacity. Designed for effortless installation of electrodes up to 1/4" (6.4 mm) 4TT 4TT Tweco-Tite Electrode Holder Amperage Electrode Cable Part No. Stock No. 400 1/4" (6.4 mm) 3/0 (85 mm) 4TT 9120-1000 Tweco-Tite Replacement Parts 1 # Description Part No. Stock No.
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Manual Welding Products Ground Clamps Ground Clamps Selection Guide Application 200 300 400 500 Amperage Range 600 700 800 1500 Recommended 2000 FGC 200 FGC 300 FGC 500 Plate SGC 300 Ground Clamps SGC 500 GC 200 GC 300 GC 500 Pipe SMGC 200 SMGC 300 SMGC 600 GCRG 140 RG 140 RG 230 Rotary RG 240 RG 440 RG 640 300 3-1/2" (88.9 mm) -- Ball-Point thru 3/0 FGC 500 500 3-3/4" (95.3 mm) -- Ball-Point thru 4/0 SGC 300 300 2" (50.8 mm) -- 1/2" Stud SGC 500 500 2" (50.
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Manual Welding Products Ground Clamps Flat-Jaw Copper Ground Clamp Steel Ground Clamp Copper Ground Clamp Switchable Magnetic Ground Clamp Manual Welding Rotary Ground Clamps U.S.
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Manual Welding Products Ground Clamps Ground Clamps Steel and Copper Ground Clamps Ideal for most light to medium duty fabrication needs. Flat Jaw Copper Ground Clamps Ideal for plate grounding. Amperage Jaw Opening Cable Length Part No. Stock No. 200 5/8" - Depth 2" (15.9 mm - 50.8 mm) 1" - Depth 3-1/2" (25.4 mm - 88.9 mm) 1-1/4" - Depth 3-3/4" (31.8 mm - 95.
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Manual Welding Products Ground Clamps Ground Clamps Switchable Magnetic Ground Clamps It’s simple to use – just turn the knob. It’s easy to operate and mounts on all surfaces. Turn the knob clockwise and you instantly have a secure grip. Perfect for flat and pipe applications. Available in 200, 300, and 600 Amp sizes, these ground clamps are designed to save welders time and money.
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Manual Welding Products Switchable Magnetic Products TWECO® Switchable Magnetic Work Holding Products Switchable Magnetic Right-Angle (90-degree) Clamp Switchable Magnetic Pick & Pack Lifters & Hooks • Holds base plate – flat or round – at 90-degree angles for perfect positioning for code work and precision welding or cutting • Ideal for automated tables used in plasma cutting • Products to pick, place, slide and reposition steel base metals • Ideal for small steel handling, dragging sheet, picking and
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Manual Welding Products Ground Clamps Ground Clamps Heavy Duty Rotary Ground Devices Tweco® Roto-Ground is a highly efficient device for grounding weldments while being rotated on turning rolls or positioners. The 2" shaft shoulders up to a steel nut which the user welds to his rotating work or fixture. Tweco Roto-Grounds have no brushes, springs or mercury. A simple tension adjusting bolt provides maximum efficiency. RG-440 GCRG-140 Roto-Ground Clamps Ideal for high amperage grounding.
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Manual Welding Products Ground Clamps Ground Clamps Tweco® Roto-Work Grounding Clamps Tweco Roto-Work Ground Clamps are designed primarily to work in conjunction with the Tweco Roto-Ground Device. However, they may also be used for other high amperage grounding applications. The Roto-Ground shaft screws into the tapped back of the Roto-Work Clamp. The clamp is quickly attached or moved from one rotating weldment or fixture to the other without removing the Roto-Ground from it. Saving on welding down time.
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Manual Welding Products Cable Lugs Cable Lugs Selection Guide Style 50 75 150 Amperage Range 225 250 325 Recommended T-62 Crimp Lugs for Welding Cable T-120 T-3040 T-40HD T-810 Cable Lugs Crimp Lugs for Power Cable T-68 T-46 10-45 Ball-Point Lugs w/o Insulated Cover 10-180 40-45 40-180 10-45C Ball-Point Lugs with Insulated Cover 10-180C 40-45C 40-180C 140-HD-180 Heavy Duty Lugs 140-HD-180C 240-HD-180 Crimp Lugs Manual Welding Ball-Point Lugs Heavy Duty Lugs U.S.
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Manual Welding Products Cable Lugs Crimp Lugs TwecoLugs® Crimp or Solder Type T-120 (use Tweco® “Lug-Set”) T-40HD TwecoLugs (Crimp Lugs) for Welding Cable Cable Amp Rating Stud Hole I.D. Solder Socket Std Pkg Part No. Stock No. 6 thru 2 6 thru 2 1 thru 2/0 1 thru 2/0 3/0 & 4/0 3/0 & 4/0 4/0 Heavy-Duty 4/0 Heavy-Duty 150 150 225 225 250 250 325 325 17/32" (13.5 mm) 17/32" (13.5 mm) 17/32" (13.5 mm) 17/32" (13.5 mm) 17/32" (13.5 mm) 17/32" (13.5 mm) 21/32" (17.7 mm) 21/32" (17.7 mm) .461" (11.
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Manual Welding Products Cable Connectors Cable Connectors MPC Connectors Tweco MPC connectors provide a positive cam action which optimizes interface between connector halves. The connectors are equipped with heat and oil resistant covers. The MPC connectors are furnished with zinc plated cover and ball-point cable screws. They are interchangeable with older Tweco MBP Connectors. The Whip Cable Connector is used when down sizing cable to an electrode holder. It is a No.
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Manual Welding Products Splicers, terminals and Accessories Cable Splicers TS-3040 Copper Cable Splicers Cable Amp Rating Tube I.D. Std Pkg Part No. Stock No. 6 thru 2 6 thru 2 1 thru 2/0 3/0 thru 4/0 4/0 Heavy-Duty 150 150 225 250 325 .461" (11.7 mm) .461" (11.7 mm) .599" (15.2 mm) .660" (16.8 mm) .776" (19.
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Auto-Darkening Helmets Welding Helmets The new Tweco® Auto-darkening welding helmet provides enhanced performance with 4 arc sensors at an affordable price. It offers operator comfort due to its lightweight construction and versatility. With superior performance, durability and flexibility, Tweco helmets offer exceptional value in personal welding protection.
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Auto-Darkening Helmets Welding Helmet Replacement Parts 7 6 5 4 3 # 1 2 Description Front Cover Lens Qty/Pkg Part No. Stock No.
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WeldSkill Mig Guns WeldSkill® WM MIG Gun Series Features & Benefits Operator appeal • Oval handle shape reduces operator fatigue Durable & dependable for industrial applications • Heavy-duty design • High impact resistant handle and components • Three layer conductor tube construction (copper tube/ silicon-resin glass insulator/metal jacket) Field repairable • Split-half handle case provides access for ease of repair • Easily repair Cablehoz® - no additional connectors required Improved performance with lo
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WeldSkill Mig Guns WeldSkill® WM250 250 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for light/medium duty fabrication. Standard Conductor Tube – WM250J-60 (Stock No.
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WeldSkill Mig Guns WeldSkill® WM400 400 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector and Knucklehead™ Flexible Conductor Tube as standard options. Suitable for light/medium duty fabrication. Standard Conductor Tube – WM400J-60 (Stock No.
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WeldSkill Mig Guns WeldSkill® WM500 500 Amp 60% Duty Cycle, CO2 (Carbon Dioxide) Process – MIG, Aluminum. Available with Rear Connector as a standard option. Suitable for light/medium duty fabrication. Standard Conductor Tube – WM500J-60 (Stock No. 1650-1120) on all guns up to 15 ft (5 m); Conduit Liner – WS45 Series Tweco® Style Rear Connector Miller® Style Rear Connector Adapter kits are available to fit Tweco rear connection to most wire feeders Wire Size Length Part No. Stock No. 1/16" (1.
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WeldSkill ® Mig Guns WM Series Replacement Parts 6 7 4 1 8 9 5 2 3 13 14 15 12 11 16 10 Tweco Style Rear Connector 17 18 Miller ® Style Rear Connector 14 Lincoln ® Style Rear Connector 20 21 18 Weldskill 19 Euro-Kwik Style Rear Connector 22 23 Miller is a registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are in no way affiliated with Tweco Robotics or Victor Technologies International, Inc.
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WeldSkill ® Mig Guns WM Series Replacement Parts 250 Amp 400 Amp 500 Amp # Description 1 Nozzles WS22 Series WS24A Series WS25CT Series 2 Contact Tips WS14 Series WS14 Series WS15H Series 3 Gas Diffusers WS52 WS54A WS55SW 4 Nozzle Insulators WS32 WS34A 5 Conductor Tubes 6 Gun Hanger 7 10 Handle Assembly Binder Post & Screw - (2 ea. Required) Binder Post & Screw - (1 ea. Required) Binder Post & Screw - 1 ea. Required) Binder Post & Screw - (2 ea.
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WeldSkill ® Consumables Standard Threaded Style Contact Tips WS11, WS11H & WS11T Series 0.25" (6.35 mm) Outside Diameter - M6 x 1.0 Threads - 1.00" (25.4 mm) Overall Length 25 per pack Wire Size (in / mm) .023" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .045" (1.2 mm) Tip I.D. (in / mm) .031" (0.79 mm) .038" (0.97 mm) .044" (1.12 mm) .054" (1.37 mm) Part No. WS11-23 WS11-30 WS11-35 WS11-45 Standard Stock No. 1110-1140 1110-1141 1110-1142 1110-1144 Heavy-Duty Part No. Stock No.
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WeldSkill ® Consumables Air-Cooled Nozzles and Nozzle Insulators WS21 SERIES 3-Piece Nozzle Design - 0.750" (19.05 mm) Outside Diameter WS21 Series Standard Alloy Copper. Self Insulated Nozzles. 2 per pack Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Thread-On 3/8" (9.5 mm) 3/8" (9.5 mm) 1/2" (12.7 mm) 1/2" (12.7 mm) 5/8" (15.
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WeldSkill ® Consumables Air-Cooled Nozzles and Nozzle Insulators WS24A Series Formed Nozzle - 0.750" (19.05 mm) Outside Diameter WS24A Series Use with Nozzle Insulator Part No. WS34A (Stock No. 1340-1125). 2 per pack WS34A Insulator (sold separately) Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Slip-On 3/8" (9.5 mm) 1/2" (12.7 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 5/8" (15.9 mm) 3/4" (19.
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WeldSkill ® Consumables Air-Cooled Nozzles and Nozzle Insulators 25CT Series Coarse Thread Nozzle WS25CT Series Use with Nozzle Insulator Part No. WS35CT (Stock No. 1350-1425). 2 per pack WS35CT Insulator (sold separately) Nozzle Style Bore Diameter Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship Thread-On (A) 1/2" (12.7 mm) 5/8" (15.9 mm) 3/4" (19.5 mm) WS25CT-50 WS25CT-62 WS25CT-75 1250-1439 1250-1440 1250-1441 Standard Standard Standard 1/8" (3.2 mm) Tip Recess 1/8" (3.
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WeldSkill ® Consumables WeldSkill® Conductor Tubes, Air-Cooled WeldSkill Standard 150 Description Part No. Stock No. 60 Degree with 2-1/4" (57 mm) Radius 45 Degree with 2-1/4" (57 mm) Radius 60 Degree with 2" (50.5 mm) Radius 80 Degree with 2" (50.5 mm) Radius 180 Degree, Straight WM150J-60 WM150J-45 WM150-60 WM150-80 WM150-180 1610-1116 1610-1115 1610-1112 1610-1113 1610-1114 Outer Jacket Material Metal Metal Neoprene Rubber Neoprene Rubber Neoprene Rubber Back End Threads Front End Threads I.D.
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WeldSkill® Manual Welding Products Electrode Holders WS732 WS532 WeldSkill® Electrode Holders Amperage Body Alloy Electrode Cable Length Part No. Stock No. 200 250 300 350 400 Brass Alloy Brass Alloy Brass Alloy Copper Alloy Copper Alloy 5/32" (4.0 mm) 3/16" (5.0 mm) 7/32" (5.5 mm) 1/4" (6.4 mm) 1/4" (6.4 mm) 2/0 (67.4 mm) 2/0 (67.4 mm) 2/0 (67.
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WeldSkill ® Manual Welding Products Cable Connectors 4-WPC Positive-CAM Mechanical Cable Connectors Description Complete Set of Connectors Connector Male Half Only Connector Female Half Only Complete Set of Connectors Connector Male Half Only Connector Female Half Only Complete Set of Connectors Connector Male Half Only Connector Female Half Only Cable Std Pkg Part No. Stock No.
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Notes 129 Int'l Customer Care: 1-940-381-1212 / fax 1-940-483-8178 Tweco.
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Notes U.S.
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Notes 131 Int'l Customer Care: 1-940-381-1212 / fax 1-940-483-8178 Tweco.
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Warranty LIMITED WARRANTY: Victor Technologies™ warrants that its products will be free of defects in workmanship or material.
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Customer Care THE AMERICAS Denton, TX USA U.S.
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ISO 9001 REGISTERED FIRM THE AMERICAS Denton, TX USA U.S.