Service Manual Instruction Manual

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SUPDOC_SM_D2L0160100

-0 PS05501 25.8.2011

English

Original instructions

SERVICE MANUAL FOR FREQUENCY CONTROL SYSTEM

- - - -

SUPDOC_SM_D2L016-0.ORD 25.8.2011

Summary of content (83 pages)

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English Original instructions SERVICE MANUAL FOR FREQUENCY CONTROL SYSTEM - - - - DOC_SM_D2L0160100-0 PS05501 25.8.2011 SUPDOC_SM_D2L016-0.ORD 25.8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Table of contents 1 GENERAL .......................................................................................................................................... 6 1.1 Technical data.......................................................................................................................................... 6 1.2 Basic description ............................................
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2 PARAMETER ADJUSTMENTS ....................................................................................................... 25 2.1 The display panel ................................................................................................................................... 25 2.1.1 Navigation on the control keypad ....................................................................
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4.4 Circuit diagrams for braking resistors ...................................................................................................... 77 4.4.1 Internal wirings ................................................................................................................................ 77 4.5 Standard connections for pulse sensors. ................................................
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Drive is not intended to be used in a low-voltage public network, which supplies domestic premises. Radio frequency interference is expected if used in such a network. 5/83 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1 GENERAL 1.1 Technical data Power class Power (kVA) at 400V Output current In (A) Max. current 1min (A) Overloadability Max.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.2 Basic description Inverter has many advantages and offers many new features, when compared to other inverter based systems, which might be used in crane applications. Inverter The specific crane features for the inverter hardware and the special software are achieved by combining the experience and know-how of crane applications with the latest technology.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 G1 F7 K7 A1 CM1 X1 Z2 Z3 Z1 1.4 Functional description Operation when power is switched on Stop limit switches S12 & S22 and slow down limit switches S11 & S21 are assumed to be normally closed, as well as the emergency stop button ES. The control voltage is supplied to X1:37. The main voltage is connected to inverter power supply and inverter wakes up.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.5 Factory code example (Factory: D2L) D2L 007 F V HS01 (ELE83) (ELE83) (ELE02) 1-3 4-6 7 8 Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Speed Parameter Input Speed 1 P2.2.8. / P2.2.9. S1/ S2 Speed 2 P2.1.7. MS 2 Speed 3 P2.1.8. MS 3 Speed 4 P2.1.9. MS 4 1.6.1 EP2-control c_coep2a A. Pushbutton / controller position B. Speed 0) “decelerate to zero” 1) while starting “drive minimum speed” while running “hold speed” 2) while running “accelerate” while running at maximum speed “hold speed” 1.6.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.6.3 MS4-control c_coms4b A. Controller position B. Speed 0) 1) 2) 3) 4) 1.7 “decelerate to zero” step 1 “drive minimum speed” step 2 “drive speed2” step 3 “drive speed3” step 4 “drive maximum speed” Mechanical brake control Inverter has a brake contactor to control electromechanical disk brake of hoisting motor.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 The apparatus has an adequate level of intrinsic immunity of electromagnetic disturbance to enable it to operate as intended." Declaration of conformity CE-mark Environments With the declaration of conformity the manufacturer informs that device is manufactured to fulfill required EMC standards.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1 1.9 INSTALLATION Cubicles Inverter is delivered with external braking resistor. Braking resistor types D2FR are installed in the same cubicle as the inverter itself. Braking resistor D2HR04F90R0S4 for 002 –005 is in own cubicle. Power class Standard cubicle Cubicle size (mm) Braking resistor (mm) 002 - 005 007 – 015 018 – 030 EEO25.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Power class 002 003 004 005 007 011 015 018 022 A 6.5 8 10 13 18 24 32 42 48 Fuse A 10 10 10 16 20 25 35 50 50 Max motor cable length m 50 50 50 50 50 50 50 50 50 Ft 160 160 160 160 160 160 160 160 160 Continuous current ICONT Motor cable 40oC 104oF mm2 AWG 1.5 14 2.5 14 2.5 14 2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.12 Signal cabling 1.12.1 Shielded signal cable It's recommended to use twisted pair and braided shielded signal cables. Foil type shield is not sufficient enough in crane applications because of poor mechanical durability. Cable insulation material effects to cable capacitance. Recommended cable capacitance between signal-signal and signal-ground is equal or less than 100pF/m (31pF/ft).
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2 COMPONENTS 1.14 Inverter Inverter (D2V) includes Power supply unit (PSU) and Control unit (CSU), which are separate parts. PSU includes supply, brake resistor and motor connections. IGBTs are placed to PSU. Microprocessors and ASIC are placed to CSU. Same CSU can be used in every power class.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.14.1 Power supply unit (PSU) Power supply unit (PSU) includes the main circuit components. PSU has connectors for supply cables, motor cables and braking resistor cables. PSU also includes a D-connector for CSU-connection.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.14.3 Basic I/O board (Slot A) Basic I/O-Board is in CSU slot A. It has two board levels, one for electronics level signals (terminals 1-10) and one for control voltage signals (42-240Vac).
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 28 ROC1 Relay output, 250V 8A, normal open 29 ROC1 Relay contact ROC1 closes when inverter is powered and no faults occurs Relay contact ROC1 opens if the SSU has tripped in: Overspeed Speed difference Zero speed Relay test fault Watch dog fault LED Blinking Status Red 1Hz OK Yellow Yellow 0.25Hz 4Hz OK Board internal fault or communication fault with control unit 1.14.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.16 Speed sensors 1.16.1 Sensor bearing Inverter needs information about the motor rotation speed for stall, speed difference and over speed supervision. Bearing sensors are shown in the table below.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 m Critical damage if: The supply voltage is over 28V or a short circuit between the signal and the supply, or induction heating or hammer mounting. In case of sensor damage, the whole motor has to be changed. Buffer amplifier must be located as close to the sensor bearing as possible (maximum distance 2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Inverter needs information about the motor rotation speed for stall, speed difference and over speed supervision. Type markings of the speed supervision sensors (not needed in applications with bearing sensor or encoder) and fixing distance from the pulse wheel (air gap) are shown in the table below.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.16.4 Buffer amplifier KAE234 The speed sensor (proximity switch or sensor bearing) is connected to inverter via KAE234 buffer amplifier. KAE234 must be located near the sensor (usually in the connection box of the hoist or the motor). Without a buffer amplifier some faulty pulses could activate the speed supervision of inverter.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.17.2 ESD141 AC Line Voltage Brake control unit ESD141 is a line voltage full/half-wave rectifier for DC-brakes. K7 Output voltage UDC Maximum current 200...690Vac Full wave 0.90 x U AC Half wave 0.45 x U AC 1.25Adc continuous and 2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2 PARAMETER ADJUSTMENTS 2.1 The display panel RUN STOP READY ALARM FAULT V 4.18.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Stop button Stops the motor if keypad is the active control place STOP WARNING! Changing parameter settings during running may cause a hazardous situation. Parameter settings must not be changed during running. WARNING! Driving via display may cause a hazardous situation. Panel control must not be used. 2.1.1 Navigation on the control keypad STOP READY M8. STOP READY H8.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.2 Storing and restoring parameters 2.2.1 User parameters - File “User parameters” is stored in inverter’s control unit. User parameters are recommended to save after final set up. The whole parameterset can be stored to User parameters with parameter B 4.1.2. “Save User Par / Enter <-“, press “Enter” Parameters can be restored from User parameters with parameter B 4.1.3.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 3 PARAMETER DESCRIPTIONS This manual describes parameters with software Ind2V081. Under control panel there is sticker for software version. Parameters are assorted to Groups. All Groups are not always listed in control panel. Groups are shown in control panel according to password level and selected functions.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Current Limit P2.2.7 Defines the maximum motor current from the inverter. If the output current exceeds the value set in parameter P2.2.7 the output frequency is lowered until the current drops below the current limit. The rate of lowering the frequency depends on the current overshoot. To avoid motor overloading, set this parameter according to the rated current of the motor (normally 1,5...
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Freq 1 P2.3.5 Freq 2 S1 P2.3.6 Freq 3 S1 P2.3.7 Zero Flux Curr P2.3.8 Stray Flux Curr P2.3.9 Freq 2 S2 P2.3.10 Freq 3 S2 P2.3.11 Zero Speed Curr P2.3.12 Min Current Ref P2.3.13 Accel Comp TC P2.3.14 Ref Angle S1 P2.3.15 Ref Angle S2 P2.3.16 Flux Curr Damp P2.3.17 Stop DC-Freq Start Freq S1 Start Freq S2 Brake Stop Freq P2.3.18 P2.3.19 P2.3.20 P2.3.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Min Freq Offset P2.4.8 SystemBus Speed P2.4.9. Max Pos Error V2.4.10.1. Pos Error 1-4 V2.4.10.2-5 Peak Pos Error 1-4 V2.4.10.6-9 Synchro Status V2.4.10.10. 1=SystemBus address >0 Nominal speed >0 SSU board OK 1=SystemBus working properly 1= Unit is a Master 1= Unit is a Follower 1=Synchro is active in this station G4. Monitoring G4.1 Parameter backup Load Default Par B4.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 G4.7. Digital Input S1 S2 DIA3 DIA4 DIA5 OK DID1 DID2 DID3 DID4 DID5 Basic Board V4.7.1.1. V4.7.1.2. V4.7.1.3. V4.7.1.4. V4.7.1.5. V4.7.1.6. V4.7.1.7. V4.7.1.8. V4.7.1.9. V4.7.1.10. V4.7.1.11. V4.7.3. Extension Board V4.7.4. G4.8. SSU Overspd Lim 1 Overspd Lim 2 V4.8.1. V4.8.2. Overspeed limit 1 level. Percent of Max Freq S2 Overspeed limit 2 (ESR) value.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 G4.23 Multimonitor Multimonitor N4.23.1. Multimonitor page shows motor current, motor voltage and putput frequency in display in the same time. Monitor variables can be changed if parameter P6.5.4. = ChangeEnable G5 Panel Control Panel Control B5.1. Must not be used. Speed Reference R5.2. Speed reference for panel control Language S6.1. Keypad language English Application S6.2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 MWh Counter T6.8.2.1. MWh counter, can be reseted Clr MWh Counter P6.8.2.2. Clear MWh counter T6.8.2.1. PwOn Day Counter T6.8.2.3. Number of power on days PwOn hour count. T6.8.2.4. Number of power on hours Clr Optime cntr T6.8.2.5. Clear trip counters T6.8.2.1. – T6.8.2.4. Software package I6.8.3.1. See software sticker under display, IND3V114 SystemSw version I6.8.3.2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 order of appearance. By pushing the button you will enter the Fault time data record menu indicated by T.1-T.13. In this menu some selected important, data valid at the time of the fault, are recorded. T.1 Counted operation days d T.2 Counted operation hours hh:mm:ss T.3 Output frequency Hz T.4 Motor current A T.5 Motor voltage V T.6 Motor power % T.7 Motor torque % T.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4 FACTORY DEFAULT PARAMETERS 2.3 Factory default parameters for 100Hz motors 002 004 005 T1, MF10MA200, 400V 100Hz T2, MF10MB200, 400V 100Hz T3, MF10MC200, 400V 100Hz Label Code Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters Label 007 Code T4, MF11MA200, 400V 100Hz Default G 2.1. General Parameters Label Code Default G 2.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 011 015 018 T5, MF11MB200, 400V 100Hz T6, MF13Z-200, 400V 100Hz T7, MF13ZA200, 400V 100Hz Label Code Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters Label 022 Code T8, MF13ZB200, 400V, 100Hz Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters P 2.1.10 Accel Time 1 1.5 P 2.1.10 Accel Time 1 1.5 P 2.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 030 037 037 T9, MF13ZC200, 400V 100Hz TA, MF13X-200, 400V 100Hz 2*T6, 2*MF13Z-200, 400V, 100Hz 2*T7, 2*MF13ZA200, 400V, 100Hz Label Label Label Code Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters 037 Code Default G 2.1. General Parameters Code Default G 2.1. General Parameters P 2.1.10 Accel Time 1 1.5 P 2.1.10 Accel Time 1 1.5 P 2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 045 055 2*T8, MF13ZB200, 400V 100Hz 2*T9, MF13ZC200, 400V 100Hz Label Label Code Default G 2.1. General Parameters Code Default G 2.1. General Parameters P 2.1.10 Accel Time 1 1.5 P 2.1.10 Accel Time 1 1.5 P 2.1.11 Decel Time 1 1.5 P 2.1.11 Decel Time 1 1.5 G 2.2. Motor Parameters G 2.2. Motor Parameters P 2.2.1 Motor Nom Volt 400 P 2.2.1 Motor Nom Volt P 2.2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.4 Factory default parameters for 120Hz motors 002 004 005 T1, MF10MA200, 460V 120Hz T2, MF10MB200, 460V 120Hz T3, MF10MC200, 460V 120Hz Label Code Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters Label 007 Code T4, MF11MA200, 460V 120Hz Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters P 2.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 011 015 018 T5, MF11MB200, 460V 120Hz T6, MF13Z-200, 460V 120Hz T7, MF13ZA200, 460V 120Hz Label Code Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters Label 022 Code T8, MF13ZB200, 460V, 120Hz Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters P 2.1.10 Accel Time 1 1.5 P 2.1.10 Accel Time 1 1.5 P 2.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 030 037 037 T9, MF13ZC200, 460V 120Hz TA, MF13X-200, 460V 120Hz 2*T6, 2*MF13Z-200, 460V, 120Hz 2*T7, 2*MF13ZA200, 460V, 120Hz Label Label Label Code Default G 2.1. General Parameters Label Code Default G 2.1. General Parameters 037 Code Default G 2.1. General Parameters Code Default G 2.1. General Parameters P 2.1.10 Accel Time 1 1.5 P 2.1.10 Accel Time 1 1.5 P 2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 045 055 2*T8, MF13ZB200, 460V 120Hz 2*T9, MF13ZC200, 460V 120Hz Label Label Code Default G 2.1. General Parameters Code Default G 2.1. General Parameters P 2.1.10 Accel Time 1 1.5 P 2.1.10 Accel Time 1 1.5 P 2.1.11 Decel Time 1 1.5 P 2.1.11 Decel Time 1 1.5 G 2.2. Motor Parameters G 2.2. Motor Parameters P 2.2.1 Motor Nom Volt 460 P 2.2.1 Motor Nom Volt P 2.2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 5 SPEED SUPERVISION SETTINGS SSU is a hoist motion speed supervision unit, which reads the pulse frequency from the hoist motor sensor bearing, encoder or pulse sensor. This pulse frequency is compared with a fixed oscillator frequency and inverter frequency reference.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 P 2.2.11, Max Freq S2 P 2.2.14 Pulse Number Rotary switch S1 Switch S2-1 Switch S2-2 Switch S2-3 Switch S2-4 Rotary switch S3 120 32 1 ON OFF OFF ON 1 120 48 7 ON OFF OFF ON 7 120 64 A ON OFF OFF ON A 120 80 D ON OFF OFF ON D 2.5.2 Settings for pulse wheel speed sensor or encoder (24 ppr) The table below indicate the SSU settings for standard cases.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6 SYNCHRO FUNCTION The Synchro function is designed for hoisting applications, where up to four separate hoisting machineries can be driven in speed synchronization without external computing device. This is a SystemBus -based common hoist application. The Synchro application has following major requirements − Two channel speed feedback from the motor to the drive.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.9 Start-up Do normal start-up according chapter “Start-up” for each hoist. If the crane has been ordered with the Synchro function, it does not need any additional actions before use. In case there is problems or synchronization is added afterwards, do start-up according the following list. 1. 2. 3. Do normal start-up routine for each hoist.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.10 Optic cable connections Synchronization between 2 hoists Hoist A Hoist B Address Address P2.4.1=1 P2.4.1=2 Next Address Next Address P2.4.2=2 P2.4.2=1 Last Address Last Address P2.4.3=2 P2.4.3=2 Synchronization between 4 hoists Hoist A Hoist B Address Address P2.4.1=1 P2.4.1=2 Next Address Next Address P2.4.2=2 P2.4.2=3 Last Address Last Address P2.4.3=4 P2.4.3=4 Hoist C Address P2.4.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 7 MULTICARE FUNCTION Two inverter drives can be operated simultaneously in “tandem mode” by utilizing the multicare function. The two drives are connected together using their analog outputs and analog inputs. The analog output of one drive is connected to the analog input of the other drive, and vice versa.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 - Check “Ain Value” (V2.1.12.3) is back at 0 V. 2.14 Test run without load - Display monitoring parameter “Frequency reference” (V4.9) on both drives. In EP mode, accelerate the hoist (up and down) to any speed (between the minimum speed and maximum speed) and verify both drives display the same frequency reference (± 0.25 Hz) when constant speed is reached.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 8 START-UP PROCEDURE If any problems or malfunctions occur during the start-up, refer to Chapter “Troubleshooting”, to find out the reason. All problems must be solved before continuing. m m m Warning! High voltages inside device. Wait for at least five minutes after the supply voltage has been switched off before service actions.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 - Check motor operation (acceleration, deceleration and braking): accelerate to full speed direction S1, change to full speed direction S2 and full speed direction S1 again and stop. Check limit switch functions: drive direction S1 slowly and check the limit switch operations. Re-check using full speed. Repeat the same check for direction S2. - 2.17.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 3 TROUBLESHOOTING Warning! High voltages inside Frequency converter. Wait for at least five minutes after the supply voltage has been switched off before service actions. The display in the operating condition (lights on) indicates a dangerous voltage on the DC-bus. When display turns off, the DC-bus voltage is approximately 100V.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 The drive includes an automatic fault reset operation; the fault code stays on the display until the fault is removed and the controller released back to 0-position. Some of the fault codes require to switch the power off before run is possible. The faults are stored to the fault history, from there they can be seen if necessary. The fault history can store last 30 fault codes.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 undervoltage trip One input line phase is missing. F 10 Input line supervision F 11 Output phase supervision Current supervision has sensed that at least one of the motor phases has no current F 12 Braking chopper supervision Braking chopper or braking resistor circuit has failed. Test pulse measures transistor collector voltage.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 • S3 = Both EA+/- and EB+/- are missing • S4 = EA+/- and EB+/- are crossconnected • S5 = SSU-board is missing or system load is • Encoder type and pulse number too high F44 F45 F50 F 51 Device changed Option board or control unit has been changed to different type or different power rating Device added Option board of different type or drive of different power rating added.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 F 70 F 71 F 73 F 90 F 91 F 92 F 93 motor type plate parameters maximum frequency parameters Multicare Fault Other inverter has tripped to fault or brake Check other hoisting inverter: of other inverter has not been opened. fault history Fault is not stored into fault history.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 3.3.2 Fault Counter V4.5.1 Fault Counter xx.01 xx.02 xx.03 xx.07 xx.09 xx.10 xx.11 xx.12 xx.13 xx.14 xx.25 xx.41 xx.53 xx.56 xx.57 xx.61 xx.62 xx.63 xx.99 V4.5.2 3.4 Fault counter value. Counter value is shown in format Fault counter value. Fault number. E.g. 12.01 means that there has been 12 pieces overcurrent faults.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 9 TROUBLESHOOTING TABLE If inverter doesn’t work, but any fault doesn’t found write down the following information before contacting to the supplier.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4 SERVICE The drive does not require regular maintenance.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 11 DRAWINGS 4.1 Description of terminals 4.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 007F - 011F Weight 19 kg (42 lbs) 166 mm (6.53 in) 002F - 005F Weight 12 kg (27 lbs) A1 K7 G1 X1 450 mm (17.72 in) 467.5 mm (18.41 in) 018F – 022F K7 G1 378 mm (14.88 in) 166 mm (6.53 in) 453.5 mm (17.85 in) 7 mm (0.28 in) Weight 31 kg (68 lbs) 212 mm (8.35 in) F7 K7 G1 786 mm (30.94 in) A1 CM1 A1 X1 Z2 Z3 7 mm (0.28 in) 453.5 mm (17.85 in) 467.5 mm (18.41 in) 378 mm (14.88 in) 580 mm (22.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 030F - 045F 055F Weight 47 kg (102 lbs) Weight 80 kg (176 lbs) Z2 F7 378 mm (14.88 in) G1 37 8 m m (1 4.8 8 K7 CM1 X1 Z2 378 mm (14.88 in) 37 8 m m (1 4.8 8 1186 mm (46.69 in) A1 78 6 m m (3 0.9 4 Z3 Z1 13 (0. 7 mm m 51 (0.28 in) m in) Z3 Z4 453.5 mm (17.85 in) 467.5 mm (18.41 in) 400 mm (15.75 in) A1 F7 F71 K7 G1 K71 CM1 13 mm (0.51 in) X1 4.3 - 7 mm (0.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 045F 16 mm² AWG 6 045F 25 mm² AWG 4 055F – 075F 25 mm² AWG 4 055F 35 mm² AWG 2 4.3.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4.4 - Circuit diagrams for braking resistors D2FR06FR0S2 D2FR12FR2S2 D2FR18FR3S2 D2FR24FR4S2 4.4.1 Internal wirings A B Other single wires D2FR06FR0S2 2.5 mm² AWG 14 1.5 mm² AWG 6 0.75 mm² AWG 20 D2FR12FR2S2 6 mm² AWG 10 D2FR18FR3S2 6 mm² AWG 10 D2FR24FR4S2 10 mm² AWG 8 77/83 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 D2FR06FR0S2 A 32 ohm R1.1 X11:B+ WIRING: A 2.5 mm2 B 2.5 mm2 OTHERS 0.75 mm2 R2.1 32 ohm X11:R- PE X11:L2 X11:L1 T1 B OL230 500 1 3 230V 5 F11 I> 2 I> 4 I> ON230 6 X11 :PE :1 :2 X1 :17 :3 1A ROD1 X1 :47 :4 C11 :5 :6 BLU BRN M11 3 X11 :8 F11 33 BLK PE BRT1 34 :9 78/83 R&M Materials Handling, Inc.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 D2FR12FR2S2 A 2x 45 ohm R1.1 X11:B+ R1.2 WIRING: A 2.5 mm2 B 2.5 mm2 OTHERS 0.75 mm2 R2.2 R2.1 2x 45 ohm X11:R- PE X11:L2 X11:L1 T1 B OL230 500 1 3 230V 5 F11 I> 2 I> 4 I> ON230 6 X11 :PE :1 :2 X1 :17 :3 1A ROD1 X1 :47 :4 C11 :5 :6 BLU BRN M11 3 X11 :8 F11 33 BLK PE BRT1 34 :9 79/83 R&M Materials Handling, Inc.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 D2FR18FR3S2 A 3x 32 ohm R1.1 X11:B+ R1.2 R1.3 WIRING: A 6 mm2 B 2.5 mm2 OTHERS 0.75 mm2 R2.3 R2.2 R2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 D2FR24FR4S2 A 4x 32 ohm R1.1 X11:B+ R1.2 R1.3 WIRING: A 10 mm2 B 2.5 mm2 OTHERS 0.75 mm2 R1.4 R2.4 R2.3 R2.2 R2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4.5 Standard connections for pulse sensors. Standard connection with sensor bearing. 0V black Standard connection with sensor bearing. Two channels connected for Synchro.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Standard connection with proximity switch. Baumer / Schönbuch. 3 1 4 2 7 KAE 234 6 3 1 4 2 7 D2L X1 :55 +24V :51 EA+ :53 EB+ :52 EA:54 EB:56 0V D2L X1 :55 +24V :51 EA+ :53 EB+ :52 EA:54 EB:56 0V G 0V blue Standard connection with proximity switch. Honeywell.