Owner manual

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Owner’s Manual

CMX

Owner’s Manual for inverters

ControlMaster CMEH and ControlMaster

CMET

Summary of content (31 pages)

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Owner’s Manual CMX Owner’s Manual for inverters ControlMaster CMEH and ControlMaster CMET
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 EN ! Read the instructions supplied with the hoist before installation and commissioning. # Keep the instructions in a safe place for future reference. Table of content 1 GENERAL....................................................... 4 1.1 Technical data ............................................ 4 1.2 Type mark coding ....................................... 5 1.3 Basic description......
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 CAUTION 1. Before starting, read the instructions carefully. 2. Verify all of the connections are in accordance to the drawings. 3. Verify the motor supply is connected correctly, faulty connection will destroy the inverter. 4. Check the device cover is properly installed. 5. High voltages are present in this device.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1 GENERAL 1.1 Technical data Power class Power (kVA) at 400V Output current In (A) Max. current 1min (A) Overloadability Max.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1.2 Type mark coding D2H and D2C can be summarized as "crane motor control systems, which controls the speed by changing the frequency of supply voltage of a squirrel cage motor". A stepless speed adjustment can be achieved by this method. Type marking is shown below.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1.3 Basic description D2H and D2C have many advantages and offer many new features, when compared to other inverter based systems, which might be used in crane applications. Inverter The inverter in D2H and D2C is a crane inverter.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1.5 Functional description See circuit diagrams for following descriptions of operation. Operation when power is switched on − Limit switches S11, S12, S21 and S22 are assumed to be closed, as well as the emergency stop button ES. − The control voltage is supplied to A1 control inputs (external 42V…230V control voltage).
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1.6 Control methods There are four different control methods (command modes) available. All of them are available without any changes in the hardware or software. Any single D2H or D2C can be controlled either by a pushbutton controller in EP-mode, by a joystick type controller with a potentiometer located in the cabin in PO-mode or by a process computer in AU-mode.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 Synchronization 1.7 If required, two or more D2H or D2C can be driven in precise synchronization. A separate synchronization controller is needed for this. The same speed reference (in EP- or PO-mode) is connected to every D2H or D2C and the correction signal for synchronization is connected to all D2H or D2C to input AIN2+.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 higher the speed − run commands are controlled separately by closing the direction switches (S1 and S2) speed MS-control requires a 2-4-step controller.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1.9 Motor control modes Open loop D2H and D2C have a built-in motor model, which calculates - one thousand times in a second - the values of the real motor. The input data needed for the calculation is the instantaneous value of the motor voltage from the ASIC and the measured motor current.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 1.10 EMC The shortening "EMC" stands for the Electro Magnetic Compatibility.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 2 START-UP PROCEDURE If any problems or malfunctions occur during the start-up, refer to Chapter “Troubleshooting”, to find out the reason. All problems must be solved before continuing. Warning! High voltages inside the device. Wait for at least five minutes after the supply voltage has been switched off before doing any service actions.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 − The parameters are properly set after factory tests and no adjustments are needed except for the parameters that depend on the application and the motor. Write down in the parameter list all the values that have been changed. 2.3 Test run without load − Make sure that movement will not cause any danger to the environment or to the crane itself. Avoid driving close to the limit areas.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 3 PARAMETER ADJUSTMENTS 3.1 Control keypad operation STOP READY ALARM FAULT RUN P3.4.1.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 3.1.1 Navigation on the control keypad STOP READY M8. STOP READY H8.1. I/O term Fault History H1$Hxx $ STOP READY T8.1.1. I/O term 57 Thermistor T1$T13 $ I/O term Operation days F 0 STOP READY M7. I/O term Active Faults F0 STOP READY M6. STOP READY S6.2. I/O term System Menu S1$S8 I/O term Application Crane $ STOP READY G5. STOP READY B5.1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 3.1.4 Monitoring Below are listed the parameters of Group G4 Monitoring. For example, operation of analog and digital inputs can be verified with monitoring parameters. After power off the display returns as default to V4.20 Output Frequency. G4.1 Parameter Backup B4.1.1 G4.2 G4.4 G4.5 G4.6 Digital Input G4.7.1 DI Status B4.1.2 Save User Par V4.7.1.1 S1 B4.1.3 Load User Par V4.7.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 3.2 Parameter groups The parameters are assorted to groups. Beside is the group map of the parameters based on the software version Pro1V030. G3 Parameters G3.1 G3.2 Basic Parameters I/O Parameters G3.2.1 G3.2.2 G3.2.3 G3.2.4 The groups are shown in control keypad according to the password level and the selected functions. G3.2.5 G3.3 G3.3.13 G3.3.14 G3.4 + G3.4.
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R&M Materials Handling, Inc.
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R&M Materials Handling, Inc.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 5 FAULT CODES If any of the following failures are found, the inverter displays the fault code and closes the mechanical brake causing the movement to stop. If several faults occur one after another, the latest one is displayed, the others are stored to fault history page.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 Fault code Possible cause Checking F7 Saturation trip Very high overload or defective component F8 System fault System fault due to component failure or faulty operation.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 Fault code Possible cause Checking F 24 Changed data warning F 25 Microprocessor watchdog-fault F 26 Power Unit Fault F 32 Fan cooling fault Changes may have occurred in the different counter data due to mains interruption − interference fault − component failure (control unit) No special actions required. Take a critical attitude to the counter data.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 Fault code Possible cause Checking F 57 Thermistor fault Thermistor input in relay / thermistor board has detected motor overtemperature. Fault appears when thermistor input has been open over 1s. F 60 Parameter fault Inverter has lost parameters. Drive selection parameter has changed to 0 / none. SSU has tripped to Overspeed (hardware supervision).
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 5.1 Fault time data record When a fault occurs, the fault number is displayed. By pushing the menu button right here you will enter the Fault time data record menu, indicated by T.1-T.13. In this menu, some selected important data valid at the time of the fault are recorded. The data available are: T.1 T.2 T.3 T.4 T.5 T.6 T.7 T.8 T.9 T.10 T.11 T.12 T.13 5.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 6 SERVICE D2H and D2C do not require regular maintenance. The following actions are recommended: 1. Check inverter fault history − Find out reasons of possible faults − Clear the fault history 2. Clean the heat sink of the inverter − Prevent the dust to spread inside cubicles − Lock the fans before blowing compressed air 3.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 166 mm (6.53 in) 166 mm (6.53 in) FAX: (937) 325-5319 212 mm (8.35 in) 580 mm (22.84 in) 8 mm (0.31 in) X1 453.5 mm (17.85 in) 7 mm (0.28 in) A1 188 mm (7.40 in) 212 mm (8.35 in) Z2 Z3 Z1 CM1 467.5 mm (18.41 in) Z2 Z3 Z1 CM1 X1 453.5 mm (17.85 in) 7 mm (0.28 in) 467.5 mm (18.41 in) D2H 015 F Weight 29 kg (64 lbs) 166 mm (6.53 in) D2C 015 F Weight 31 kg (68 lbs) 378 mm (14.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 378 mm (14.88 in) 378 mm (14.88 in) FAX: (937) 325-5319 K7 G1 A1 378 mm (14.88 in) 378 mm (14.88 in) A1 CM1 X1 F7 786 mm (30.94 in) 786 mm (30.94 in) F7 K7 CM1 X1 Z2 Z3 Z2 Z3 Z1 13 mm (0.51 in) 13 mm (0.51 in) Z1 453.5 mm (17.85 in) 7 mm (0.28 in) 467.5 mm (18.41 in) 453.5 mm (17.85 in) 7 mm (0.28 in) 467.5 mm (18.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 Z2 378 mm (14.88 in) 378 mm (14.88 in) 1186 mm (46.69 in) 378 mm (14.88 in) 1186 mm (46.69 in) 378 mm (14.88 in) Z2 Z3 Z4 Z3 Z4 A1 F71 K71 CM1 400 mm (15.75 in) 400 mm (15.75 in) A1 F7 467.5 mm (18.41 in) 13 mm (0.51 in) 13 mm (0.51 in) 453.5 mm (17.85 in) K7 G1 K71 CM1 X1 X1 7 mm (0.28 in) F71 7 mm (0.28 in) 453.5 mm (17.85 in) 467.5 mm (18.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 ! : (937) 328-5100 FAX: (937) 325-5319 Z2 1603 mm (63.11 in) 1603 mm (63.11 in) 378 mm (14.88 in) 378 mm (14.88 in) 378 mm (14.88 in) 378 mm (14.88 in) Z2 Z4 Z3 416 mm (16.38 in) 416 mm (16.38 in) Z3 F71 K7 G1 K71 400 mm (15.75 in) 400 mm (15.75 in) F71 K71 F7 A1 X1 A1 X1 CM1 CM1 472.5 mm (18.60 in) X1 453.5 mm (17.85 in) 936 mm (36.85 in) 13 mm (0.51 in) 13 mm (0.51 in) X1 5 mm (0.20 in) Z4 5 mm (0.