INSTALLATION AND MAINTENANCE MANUAL LM CHAIN HOIST LOADMATE® LM05 SERIES II English STD-R-KHA-F-CQD-ENG This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 2/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 m m CAUTION: Read the instructions supplied with the product before installation and commissioning. CAUTION: Keep the instructions in a safe place for future reference. Table of contents 1 2 3 4 5 6 7 INTRODUCTION ........................................................................................................................................5 1.1 Contact Information .......................................................................................
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.5.1 General ...................................................................................................................................... 35 7.5.2 Removing fall stop (Figure 14) .................................................................................................. 35 7.5.3 Fall Stop Installation (Figure 14) ............................................................................................... 35 7.6 Chain Container ....................
LM05 SERIES II I&M MANUAL/EN/11.30.2010 1 1.1 INTRODUCTION Contact Information Please do not hesitate to use the following contact information in the event that you may need assistance: R&M MATERIALS HANDLING, INC. 4501 Gateway Boulevard Springfield, OH 45502 General Telephone: 937 - 328-5100 Toll Free Telephone (US): 800 - 955-9967 General Fax: 937 - 325-5319 Parts Department Fax (US): 800 - 955-5162 Parts Dept. Fax (other): 937 - 328-5162 Website: www.rmhoist.com 1.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 It must be recognized that this is a manual of recommendations for the Hoist Installation, Maintenance, and Inspection personnel and its use is permissive not mandatory. It is the responsibility of the hoist owner to make personnel aware of all federal, state, and local codes and regulations. The owner is responsible for providing instruction and insuring that certain installation, maintenance, and inspection personnel are properly trained. 1.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 The words SHALL and SHOULD are used throughout this manual in accordance with definitions in the ASME B30 standards as follows: SHALL indicates a rule is mandatory and must be followed. SHOULD indicates a rule is a recommendation, the advisability of which depends on the facts in each situation.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 NOTICE: m It is a responsibility of the owner / user to install, inspect, test, maintain, and operate a hoist in accordance with the ASME B30.16 Safety Standard, OSHA Regulations, and ANSI / NFPA 70, National Electric Code. If the hoist is installed as part of a total lifting system, it is also the responsibility of the owner / user to comply with the applicable ASME B30 volume that addresses other types of equipment used in the system.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 2 INSTALLATION m 2.1 DANGER: Before installing, removing, inspection, or performing any maintenance on a hoist, the main switch shall be de-energized. Lock and tag the main switch in the deenergized position in accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and ASME B30.16. General Prior to installation, the unit shall be checked thoroughly for damage during shipment or handling at the job site.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 2.3 Mounting Below are three types of mounting: 1. 2. 3. 4. Hook Mounted Base Mounted Coupling Mounted Trolley Mounted – NOT SHOWN – is accomplished via a Hook or Trolley Coupling to the Trolley Assembly. Figure 1. Mounting Types For all trolley-mounted hoists, refer to appropriate trolley manual for trolley installation instructions. After a trolley-mounted hoist has been assembled to a beam, check for balance.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 2.5 Electrical Connection The user / owner must provide the main power supply hardware (cable, conductor bar, fuses, disconnect switch, etc.). m CAUTION: Make sure that the power supply voltage is the same as that shown on hoist serial plate / nameplate. m CAUTION: Make sure that fuses and other current overload devices are in place to protect the power supply.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 2.6 Three Phase Power Connections Figure 2. Three Phase Control Box Power Connections POWER CABLE GLAND 1. 2. 3. 4. 5. 6. 7. 8. MOTORIZED TROLLEY PLUG L1 L2 L3 PE PUSHBUTTON PLUG CONNECTION X23 Remove the control box cover. Insert the power supply cable through the cable gland. Connect phases L1, L2, L3, PE (GROUND) to mainline contactor K10. Tighten the terminal screws Tighten the cable gland or connector to secure the cable.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 2.7 Single Phase Power Connections Figure 3. Single Phase Control Box Power Connections 1. Remove the control box cover. 2. Insert power supply through the power cable gland. 3. Make the following connections: Connect power lead to L1 Connect neutral lead to L2 Connect ground lead to PE 4. Check terminals to insure they are tight. 5. Close the box. 6.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 3 INITIAL START-UP m WARNING: 3.1 Before connecting power to hoist, check all “motion” buttons on pendant control assembly to make sure that they operate freely without binding or sticking. Check pendant cable and strain relief connection to ensure that they are not damaged. General Initial start-up procedures are as follows: Read all attached WARNING tags and placards affixed to hoist. Oil load chain generously over entire length of chain.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 3.3 Check hoist motor brake function. Run empty load block up or down to check that load block does not drift more than 1.0 inch [25mm]. If so, adjust brake as described in Section 7.3 of this manual. Run empty load block down to check that fall stop (located on free end of load chain) makes proper contact with upper / lower travel safety limit switch and that limit switch functions properly.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 4 HOIST OPERATION m WARNING: BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST, THE OPERATOR/(S) SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate® Electric Chain Hoist Operator’s Manual AS SUPPLIED WITH THIS HOIST.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 5 LOW HEADROOM TROLLEY Figure 4. Low headroom trolley 5.1 Description – Technical Characteristics (low headroom trolley) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend upon the level of duty, the average operating time, the number of starts and the maintenance applied to it. 5.1.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 5.1.2 Environmental Data Ambient temperature: -10°C to +40°C Protection degree: IP55 as standard Sound level: 70 decibels at 1 m 5.1.3 Optional equipment Limit Switch: This cuts off the directional movement when the trolley reaches the end of its run. Electric Actuation Device: This actuates the supply line; the slide block must not exceed the rolling profile (A). Brush: This allows for earthing, due to the brush rubbing on the profile element.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 6 SWIVEL TROLLEY 6.1 Description – Technical Characteristics (swiveling trolley to 3.2 tons) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend on the level of duty, the average operating time, the number of starts and the maintenance applied to it. 6.1.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 6.2 Installation of Swivel Trolley The service life of the trolley depends upon the way it is installed. The instructions in this manual must be followed carefully for the installation, use and maintenance of the hoist. Any use contrary to these instructions can be dangerous. Do not use hoist until this manual has been fully read and understood. Always keep this manual near the hoist, available to the operator and the person in charge of maintenance.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Figure 5. Drive wheel and idler wheel/side plates Adjust drive wheel and idler wheel/side plates as shown above. 6.3 Electric Swivel Trolley Figure 6. Electric swivel trolley Table 1. Electric swivel trolley HOIST TYPE SWIVELING TROLLEY TYPE CAPACITY NUMBER OF WHEELS WHEEL DIAMETER MOTOR TYPE C05 SWIV32 0 – 1 ton 4 100 2 x TMU 1 (35 Hz) C10 SWIV32 0 – 2 tons 4 100 2 x TMU 2 (100 Hz) C16-20-25 SWIV32 0 – 3.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 6.3.1 Swiveling trolley (3.2 tons) Figure 7. Swiveling trolley (3.2 tons) - CAPACITY MAX 3.2 TONS (3200 KG) - RAY OF CURVE MINI 2.6 FEET 6.3.2 Swiveling trolley (3.2 to 5.0 tons) (NOT LOCALLY AVAILABLE) Figure 8. Swiveling trolley (3.2 to 5.0 tons) - CAPACITY MAX 3.2 TO 5 TONS (3200 TO 5000 KG) - RAY OF CURVE MINI 3.9 FEET 22/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 6.3.3 Procedure to adjust swivel trolley guide rollers 1. 2. 3. 4. 5. 6. Loosen nut “A” (8 plcs). Adjust guide rollers the maximum distance away from beam. Place swivel trolley on beam. Move trolley to curve section of beam. Adjust guide rollers allowing approximately 3/16” (4-5 mm) clearance per side using screw “B.” Tighten nut “A” (8 plcs). Figure 9. Swivel trolley guide rollers NOTE: Adjustments should be made with swivel trolley in radius of monorail.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7 MAINTENANCE 7.1 Basic Hoist Construction Figure 10. Basic Hoist Components 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 7.2 LOAD BLOCK ASSEMBLY (2-FALL SHOWN) LOAD CHAIN ELECTRICAL CONTROL ENCLOSURE TOP HOOK HOIST GEAR BOX ASSEMBLY CHAIN CONTAINER & HARDWARE HOIST BODY / MOTOR LOAD HOOK SAFETY LATCH FASTENER PIN Motor / Body The hoist motors are designed to provide dependable hoisting service.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.3 Hoist Motor Brake and Load-Limiting Device The hoisting motor is equipped with a D.C. electromagnetic disc brake. The brake brings the load to a smooth and quick stop and holds the load when the motor is not energized. An energized coil releases the hoist brake to allow the hoisting motor to run freely when in use. The load-limiting device is a slip clutch and it is integrated into the design of the hoist motor brake.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Figure 11. Cross Section of Hoist Brake / Slip Clutch Table 2. Hoist Brake / Slip Clutch Parts List ITEM DESCRIPTION 1 2 3 4 5 6 ELECTROMAGNETIC COIL BRAKE LINING PLATE SLIP CLUTCH PLATE SLIP CLUTCH LINING DISC LOCKING SCREW BRAKE ADJUSTING NUT 7 8 9 10 GEAR INPUT SHAFT SLIP CLUTCH ADJUSTING NUT SLIP CLUTCH SPRING COIL SPRING NOTE: Item ‘X’ (air gap) is discussed in section 7.3.3 Hoist Motor Brake Adjustment.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 m SEE Figure 11 CAUTION: Make sure the motor is not running before placing tool on the nut to adjust it. Do not touch any moving components. m m CAUTION: The slip-clutch generates heat when slipping. ITEMS 3 & 4 absorb this heat. When these items become too hot, clutch adjustment may be difficult due to unstable behavior of friction surfaces. If this happens, allow brake & clutch assembly to cool before trying to re-adjust slip-clutch.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.3.3 Hoist Motor Brake Adjustment (See Figure 11) If maximum air gap of brake has been reached or will be exceeded before next inspection, readjust air gap. Minimum air gap X = 0.008” [ 0.2 mm ] Maximum air gap X = 0.020” [ 0.5 mm ] Before adjusting brake, remove load. Per ANSI Z244.1, lockout and tag main disconnect switch in deenergized position. Follow other maintenance procedures outlined in this manual and ASME B30.16. 1. Remove brake cover and gasket. 2.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.3.4 Replacement Criteria for Motor Brakes Table 3. Replacement Criteria for Motor Brakes THICKNESS AS NEW REPLACE WHEN LM 01 LM 05 LM 10 0.260 inches (6.6 mm) 0.370 inches (9.4 mm) 0.055 inches (1.4 mm) 0.220 inches (5.6 mm) 0.330 inches (8.4 mm) 0.016 inches (0.4 mm) LM 16 LM 20 LM 25 0.406 inches (10.3 mm) 0.406 inches (10.3 mm) 0.406 inches (10.3 mm) 0.366 inches (9.3 mm) 0.366 inches (9.3 mm) 0.366 inches (9.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.4 7.4.1 m 7.4.2 Load Chain General CAUTION: A hoist SHALL NEVER be used if the load chain shows any evidence of mechanical damage or excessive wear. Never use the load chain as a sling. Use only original equipment chain as supplied by a factory authorized source. Improper load chain storage or installation can render the load chain unusable prior to the first lift.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Figure 12. Chain Dimensions t 11 t t Ød P25004 Measure the following chain dimensions at several points on chain: (Figure 12) Dimensions of one link ( d x t ) where, d = diameter and t = pitch Length over 11 links ( 11 t ) Replace load chain if any one of these dimensions exceeds maximum allowed wear. Maximum allowed wear: Minimum link diameter allowed (d): 0.1693” [4.30 mm] MINIMUM Maximum pitch allowed (t): 0.5157” [13.10 mm] MAXIMUM (11t): 5.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.4.3 Load Chain Specifications (see Figure 12) Chain Specification: Load chain Chain type: Standard Diameter (d) x pitch (t): 0.189” (4.8 mm) /0.492” (12.5 mm) Class: DAT Grade: H8S or HIS G80 RAS Maximum working stress: 19,652 lbs/in (135.5 N/mm ) Hardened surface: 580 or 700 HV (Vickers Hardness) Thickness: 0.0039” (0.1 mm) to 0.0079” (0.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.4.5 Installing the Load Chain Figure 13. Chain Installation Figure 13-A. Chain Orientation 1-FALL CHAIN INSTALLATION 1. Attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 13). 2. If the insertion tool is not in the hoist (removal procedure), insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container side.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 2-FALL CHAIN INSTALLATION 1. If the chain insertion tool is not in the hoist (removal procedure), attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 13). 2. Insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container. m CAUTION: For a 2-Fall load block assembly, make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist and away from idler sprocket of hook block assembly.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.5 7.5.1 Fall Stop Assembly General The slack fall stop is a safety stop, not a functional stop. The fall stop must be located at least six (6.0) inches [150mm] from end of last chain link. Figure 14. Installation of Slack Fall Stop 7.5.2 1. 2. 3. 4. Removing fall stop (Figure 14) Remove cotter pin (item 1). Slide up the tube (item 2). Remove the two fall stop halves (item 3). Slide tube (item 2) off load chain. 7.5.3 Fall Stop Installation (Figure 14) 1.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.6 Chain Container Figure 15. Chain Container Installation m 7.6.1 CAUTION: Chain container must be installed for effective operation of travel limit switch. Removing Chain Container (Figure 15) 1. Remove cotter pin (item 5) from end of pin (item 3). 2. Pull pin (item 3) out while supporting chain container (item 2). 3. Remove chain container (item 2). 7.6.2 Installing Chain Container (Figure 15) 1. Insert load chain into chain container (item 2).
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.7 Vinyl Chain Bag (optional) Figure 16. Vinyl Chain Bag Installation Connection 7.7.1 Installing Vinyl Chain Bag (Figure 16) 1. Insert load chain into vinyl chain bag. Position vinyl chain bag onto hoist mounting bracket. 2. Align holes and insert cotter pin through appropriate bag connection holes for the specific model. 2.1. Use Item 1 connection holes for the Model 05 hoist. 3. Place washer onto pin. 4. Insert and secure cotter pin.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.8 7.8.1 Limit Switches Upper and Lower Travel Safety Limit Switch The Upper and Lower Travel Limit Switch is an automatic reset type switch and connected to the control circuit. The switch housing is recessed into the underside of hoist body. The upper and lower limit switches are emergency protection devices and are not to be used as a continuous stop.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.8.2 Upper and Lower Rotary Travel Limit Switch (Optional Only on 3-Phase units) The rotary limit switch is adjustable and provides over-travel protection for the upper and lower limits of hoist travel. The limit switch is connected to the control circuit. Note: Not available on Single Phase – 115 Volt Models Note: Rotary limit switch assembly cannot be added to a Hoist.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.9 Hooks 7.9.1 General Check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 15%, or if throat opening has more than 10-degree twist from plane of straight hook. Figure 17. Measuring Hook Deformation Due to many types and sizes of hooks that can be furnished and/or specified by the user / owner, it is recommended that user / owner measure the actual throat opening of hook as originally furnished.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.9.2 Inspection Inspection for wear on top hook and load hook SHALL be checked routinely. Measure the throat opening. (dimension-a2). If throat opening exceeds maximum opening allowed, replace hook. Damaged safety latches SHALL be replaced immediately. Maximum allowed throat opening: Hook Class: 012T load hook 025T load hook top hook Maximum allowed opening: 0.905” [23 mm] 1.181” [30 mm] 1.456”[37mm] 7.9.3 Hook Dimensions and Specifications Figure 18.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.9.4 Top Hook Figure 19. Top Hook Orientation CHAIN CONTAINER BRACKET m CAUTION: Before removing Top Hook, de-energize the power to the hoist per ANSI Z244.1 and make certain that any load is removed from the load hook. Also support the total weight of the hoist, including chain, prior to removing the Top Hook. Removing Top Hook 1. Place hoist on workbench. Protect limit switches on bottom side of hoist. 2. Remove screw and retaining washer. 3.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.10 Control Changes and Fuses The control panel components are assembled onto a Printed Circuit (PC) Board. The layouts and wiring diagrams found within this section are for standard hoist controls. The hoist motor brake rectifier is an integral part of the Printed Circuit (PC) Board. Two-speed hoists are available for 208, 230, 460, and 575 volt three-phase power supplies. The two-speed hoists can only be connected to the specified serial plate voltage.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.10.2 Three-phase Single-speed Voltage Changes: Proceed as follows: 1. Use a straight slot screwdriver and remove the cap on top of the fuse holder. There is only one cap for two fuse holders, locations F100 and F101. The fuse is located in the fuse holder with the cap. Place control circuit fuse into correct fuse holder position depending on supply voltage. 208 volts 230 volts 460 volts position F101 position F100 position F100 2.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.11 Control Panel Layout – Three Phase – Two-speed Hoist – 208/230/460 Volts Figure 20. Control Panel Components and Layout – Three Phase – Two Speed Table 6.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.12 Three Phase – Wiring Diagram – Two-speed Hoist - 208/230/460 volts – Power Circuit 46/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.13 Three Phase – Wiring Diagram – Two-speed Hoist - 208/230/460 volts – Control Circuit 47/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.14 Control Panel Layout – Three Phase – Two-speed Hoist – 575 volts Table 7.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.15 Three Phase – Wiring Diagram – Two-speed Hoist – 575 volts – Power Circuit 49/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.16 Three Phase – Wiring Diagram – Two-speed Hoist – 575 volts – Control Circuit 50/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.17 Control Panel Layout – Three Phase – Single Speed Hoist – 208/230 volts Table 8.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.18 Control Panel Layout – Three Phase – Single Speed Hoist – 460 volts Table 9.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.19 Three Phase – Wiring Diagram – Single Speed Hoist – 208/230/460 volts – Power Circuit 53/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.20 Three Phase – Wiring Diagram – Single Speed Hoist – 208/230/460 volts – Control Circuit 54/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.21 Power Supply Layout – Single Phase – Control Panel – 115V Table 10.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.22 Single Phase – Wiring Diagram – 115V Power Circuit 56/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.23 Single Phase – Wiring Diagram – Control Circuit 57/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.24 Wiring Diagram – Single Phase – 3 Button – Push Button 58/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.25 Wiring Diagram – 5 Button – Push Button 59/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.26 Wiring Diagram – 7 Button – Push Button 60/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 8 PREVENTATIVE MAINTENANCE 8.1 Maintenance and Inspection Table Table 11.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 8.2 Lubrication Table 12. Lubrication Specifications LUBRICATION POINT SPECIFICATIONS ACCEPTABLE LUBRICANTS QUANTITY Chain Oil or Liquid grease Chain lubricating fluid (Ceplattyn or similar) EP-90 As required Idler sprocket Slide bearing + bearing Grease (without MoS2) KP 2 (DIN 51 502) Soap-based lithium Approx.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 8.3 Recommended technical support for various spare parts Table 13.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 8.5 Troubleshooting Table 15.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 65/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9 9.1 PARTS ILLUSTRATION Hoist Body – Three Phase Power Supply 66/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 16.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.2 Hoist Body – Single Phase Power Supply 2 1 11 9 3 10 6 3 5 8 7 4 68/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 17.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.3 Helical Gear Mechanism & Brake Table 18.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 71/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.4 Lifting Assembly 4 4A 72/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 19.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.6 Controls 1 3 2 4 5 7 1 6 Table 20.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.7 Rotary Limit Switch Table 21.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.8 Double Brake Mechanism Table 22.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.9 Low Headroom Trolley 9.9.1 Low Headroom Trolley (Drive Components) 78/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 23.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.9.2 Low Headroom Trolley (Suspension Components) Figure 21. Low headroom trolley (suspension components) 80/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 24. Low Headroom Trolley (Suspension Components) ITEM C10 SHORT DESCRIPTION QTY CODE 1 LH Short Outreach Frame Assy 1 52391065 2 Fixed point assy (not applicable for 1-fall hoists) 1 52391075 to 65 ft. 1 52333407 66 to130 ft. 1 52328053 3 Chain bag (from 0 to 30 m) 4 Lifting chain galva. (Length: HOL + 5 ft.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.10 Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) Figure 22. Electric trolley (swiveling trolley 0 to 3.2 tons (3200 Kg)) 5 NOTE: ECH is attached to swivel trolley through a mechanical connection. No top hook connection available. 82/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 25. Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) ITEM DESCRIPTION Complete 2-speed motor drive 115Vc 460V 575V ≤ 3.2 Ton (3200 Kg) 208/230V 1 Complete inverter motor drive 115Vc 460V 575V 208/230V ≤ 1 Ton (1000 Kg) > 1 Ton ≤ 3.2 Ton QTY CODE 2 52306026 2 52306027 2 52306028 2 52299090 2 52304881 2 Idler side plate 2 52326596 3 Drive side plate 2 52326597 Swivel CHRD Kit 2.60 – 4.33 in.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.11 Push Button Assembly – Horizontal Pairs of Buttons Table 26.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.12 Pushbutton Assembly – Horizontal Pairs of Buttons 1 3 2 Table 27.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.13 Push Button Assembly – Vertical Pairs of Buttons (Option) 86/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 28.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.
LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 89/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
